CN105235387A - Container label manufacturing process, container label and container - Google Patents
Container label manufacturing process, container label and container Download PDFInfo
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- CN105235387A CN105235387A CN201510657606.7A CN201510657606A CN105235387A CN 105235387 A CN105235387 A CN 105235387A CN 201510657606 A CN201510657606 A CN 201510657606A CN 105235387 A CN105235387 A CN 105235387A
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Abstract
The invention discloses a container label manufacturing process, a container label and a container, and performs three-in-one printing of container labels based on digital spraying, multi-axis movement and space position high-speed positioning. A material addition construction process is mainly adopted, so that raw materials are not wasted, and the cost is lower. When the container is machined, the beforehand customization of label papers is not needed, and needed labeling contents can be directly input in the machining field to finish the label printing, so that the working procedures are largely simplified, and the cost is largely reduced.
Description
Technical field
The present invention relates to a kind of container, be specifically related to container advertisement and labeling.
Background technology
Society, advertisement is ubiquitous, at current advertising circle, change and occur whenever and wherever possible, the medium of bearing advertisement also makes rapid progress, mobile screen from the vertically hung scroll, sightseeing ship of the placard of the poster of external wall of building LED color screen, elevator inwall, bus vehicle body, taxi back seat, or even the view picture fuselage of airline etc.Can say, people are used for all places that can advertise to advertise.
Based on the propagation advantage that container is special, container advertising media is promoted greatly, and on Nowadays, Container shipping, the exhibition method of relevant information mainly contains two kinds: one adopts container labeling, and another kind directly sprays on container body.
The manufacture craft of Nowadays, Container shipping labeling is: needed by container the content indicated to process (printing, cutting) in advance and, in the sticky paper of adhesive sticker, be then attached on the position of standard according to the requirement of container symbol, then tear unnecessary part off.This processing mode belongs to subtraction processing, and namely the paper of one square can only process the effective area of 0.32 square meter. be about the stock utilization of 1/3.And this processing mode needs on multilayer self-adhesive paper, carry out printing, cut, the work such as packing.The cost of this processing mode is higher, required artificial also many during practice of construction.
Summary of the invention
For the problem existing for existing container labeling technology, object of the present invention is as follows:
Object 1: the manufacture craft providing a kind of container labeling of innovation, to improve the make efficiency of vanning labeling and to reduce costs.
Object 2: a kind of manufacturing system implementing the container labeling of above-mentioned manufacture craft is provided;
Object 3: a kind of container labeling formed based on above-mentioned manufacture craft and system is provided.
Object 4: a kind of container adopting above-mentioned container labeling is provided.
In order to achieve the above object, the present invention adopts following technical scheme:
For object 1: a kind of manufacture craft of container labeling, described manufacture craft, based on number spraying, multiaxial motion and locus location at a high speed, is carried out the Trinity and is printed container labeling.
Further, when carrying out labeling spraying, first by the profile of range sensor determination container and the angle of container profile panel beating; Then, according to the spraying requirement of container, position to be sprayed on container is determined; Finally, according to spray patterns and spraying position, accurately spray.
Further, according to the spraying requirement of container, spray container four faces, the spraying of each sprays for the mode moved up and down, and spraying rate is for being not less than 1000mm/s, and the translational speed of left and right is not less than 400mm/s.
Further, each spray-coating surface of container is completed by one group of coating robot coats, and Mei Zu robot, by 5 Serve Motor Control, controls side-to-side movement respectively, moves up and down, seesaws and the change of angle.
Further, the confirmation of angle adopts distance measuring sensor, and the distance according to measuring calculates angle, and the transformation that spray head is carried out angle by recycling servo sprays.
For object 2: a kind of manufacturing system of container labeling, described manufacturing system comprises:
Some range sensors, described range sensor is for detecting the appearance and size of container;
Multiaxial motion spraying equipment, described multiaxial motion spraying equipment positions the position to be sprayed on container and sprays labeling;
Control appliance, the some range sensors of described control appliance control connection and multiaxial motion spraying equipment, the appearance and size of container to be sprayed is determined according to the data of range sensor acquisition, determine position to be sprayed on container according to spraying requirement, the position control multiaxial motion spraying equipment to be sprayed according to determining positions the position to be sprayed on container and sprays labeling.
Further, described some range sensors are arranged relative to the surrounding of container to be sprayed, obtain the distance size between each point and sensor on each side of container.
Further, described multiaxial motion spraying equipment comprises four groups of spray robots, four sides of four groups of spray robots corresponding spraying containers respectively, Mei Zu robot, by 5 Serve Motor Control, controls side-to-side movement respectively, moves up and down, seesaws and the change of angle.
Further, described control appliance comprises main control system and runs on the control system of main control system, described control system comprises data transmission module, MBM, spray patterns design module, space orientation module, spray painting control module and database, described data transmission module and range sensor and multiaxial motion spraying equipment data cube computation, the data of receiving range sensor and multiaxial motion spraying equipment feedback, and be stored to database, director data is transferred to range sensor and multiaxial motion spraying equipment simultaneously; Described MBM extracts the data of range sensor feedback from database, determines the 3D model setting up band spraying container accordingly; Described spray patterns design module provides design function to user, forms pattern to be sprayed, and on the container 3D model that pattern Mapping to be sprayed is set up to MBM; Described space orientation module determines pattern to be sprayed particular location on container according to the mapping relations between pattern and container 3D model, forms space orientation data; Described spray painting control module, according to pattern to be sprayed and corresponding space orientation data, forms spray painting control instruction, reaches multiaxial motion spraying equipment, complete spray painting control by data transmission module.
For object 3: a kind of container labeling, described labeling comprises labeling main body, and described labeling main body adopts the manufacture craft of above-mentioned container labeling to print and forms.
For object 4: a kind of container, described container comprises casing, described casing is provided with above-mentioned container labeling.
Preferably, described container labeling is arranged on the two sides of casing.
This programme, based on digital ink-jet printing technique, multiaxial motion Robotics and locus high speed location technology, carries out the flying print of container labeling, has the following advantages relative to prior art tool:
1. be directed to the subtraction construction technology of original container labeling material, and the present invention's employing is material addition construction technology, in contrast to original raw-material a large amount of waste, and raw material of the present invention all utilize not waste, so significantly reduce material cost.
2. eliminate the middle consumptive material that original labeling is all, as: primer, primer protection sheet, surface layer protection sheet etc.And the processing charges of these materials and post-processed are taken.
3. significantly reduce the workmen of labeling, originally general container production line needs the many people of 20-30, and labeling workmen of the present invention only needs a people, significantly reduces cost of labor.
4. do not need man-hour to customize processing label paster in advance in adding of container, just directly can input the content of required labeling at processing site, immediately just can complete the printing of labeling, greatly simplifie working procedure, significantly reduce management cost.
Accompanying drawing explanation
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Fig. 1 is the typical process flow of case making container labeling of the present invention;
Fig. 2 is the structural representation of the spraying manufacturing system of container labeling spraying in example of the present invention.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.
This example, based on number spraying, multiaxial motion and locus location at a high speed, carries out the Trinity and prints container labeling.Accordingly, the basic process following (see Fig. 1) of labeling spraying is carried out:
Step 1: by the profile of range sensor determination container and the angle of container profile panel beating;
Step 2: based on profile and the profile panel beating angle of the container determined in step 1, then according to the spraying requirement of container, determine position to be sprayed on container;
Step 3: according to spray patterns and spraying position, accurately spray.
Based on such scheme, the specific implementation process of this example is as follows:
See Fig. 2, it is depicted as in this example the structural representation of the spraying manufacturing system implementing the spraying of container labeling.Based on this system, labeling can be set to container, rapid and convenient in real time at the scene.
As seen from the figure, this manufacturing system mainly comprises some range sensors 100, multiaxial motion spraying equipment 200, control appliance 300 and frame 400.
Wherein, frame 400, for carrying range sensor 100, multiaxial motion spraying equipment 200, forms the spraying space of labeling.This frame 400 mainly comprises framework 401 and settles conveying device 402 two parts of base of frame.
Framework 401 has been shelf structure, for settling range sensor 100 and multiaxial motion spraying equipment 200 on it.Inner space can hold container 500 to be sprayed and pass.
Conveying device 402 is inner for treating that container 500 to be sprayed is delivered to framework 401, and is transported out by the container completing labeling making.This conveying device 402 specifically adopts the mechanism with conveying function.
Some range sensors 100 are arranged on the framework 401 of frame 400, for detecting the appearance and size of the labeling container 500 to be sprayed entered in framework 401.
Only labeling is sprayed at the end face at two side and two ends because container is general, accordingly in order to the precision of follow-up spray painting control can be ensured, some range sensors 100 are arranged relative to the surrounding of container to be sprayed, obtain the distance size between each point and sensor on each side of container thus, for use in the follow-up profile determining container.
For the point of each upper image data, can determine according to the actual requirements.As an example, each side can obtain the distance size between 9 points and sensor, and these 9 is the summit on limit, side four, every central point on bar limit and the central point of side.
Multiaxial motion spraying equipment 200, is arranged on the framework 401 of frame 400, for positioning the position to be sprayed on container 500 to be sprayed in framework 401 and spray labeling.
This multiaxial motion spraying equipment 200 comprises four groups of spray robots 201, these four groups of spray robots are corresponding four sides spraying container respectively, Mei Zu robot is by 5 Serve Motor Control, control side-to-side movement respectively, move up and down, seesaw and the change of angle, namely the X-axis of two groups of common driven machine people of servo moves, the Z axis of one group of common driven machine people of servo moves, and the Y-axis of one group of common driven machine people of servo moves, and the R axle of one group of common driven machine people of servo moves.
Control appliance 300, can be arranged in frame 400 or independent setting, the some range sensors 100 of its control connection and multiaxial motion spraying equipment 200, the appearance and size of container to be sprayed is determined according to the data of range sensor acquisition, determine position to be sprayed on container according to spraying requirement, the position control multiaxial motion spraying equipment to be sprayed according to determining positions the position to be sprayed on container and sprays labeling.
When specific implementation, this control appliance 300 mainly comprises main control system and runs on the control system of main control system, and wherein control system comprises data transmission module, MBM, spray patterns design module, space orientation module, spray painting control module and database.
Data transmission module and range sensor and multiaxial motion spraying equipment data cube computation, the data of receiving range sensor and multiaxial motion spraying equipment feedback, and be stored to database, director data is transferred to range sensor and multiaxial motion spraying equipment simultaneously.
MBM, extracts the data of range sensor feedback, determines the 3D model setting up container to be sprayed accordingly from database.
For the ease of follow-up location, on the basis of the container 3D model to be sprayed set up, also form corresponding 3D coordinate, complete the accurate location of spraying position like this according to this 3D coordinate.
Spray patterns design module, the friendly interface of man-machine interaction is adopted to provide design function to user, according to the designing requirement of user, form labeling pattern to be sprayed, and on the container 3D model that the labeling pattern Mapping to be sprayed designed is set up to MBM.
Space orientation module, determines pattern to be sprayed particular location on container according to the mapping relations between pattern and container 3D model, forms space orientation data.This space orientation module, specifically according to the 3D coordinate in 3D model and the mapping relations between pattern and container 3D model, determines the concrete spraying position of pattern to be sprayed on container.
Spray painting control module, it, according to pattern to be sprayed and corresponding space orientation data, forms spray painting control instruction, reaches multiaxial motion spraying equipment, complete spray painting control by data transmission module.
According to the spraying requirement of container, spray container four faces, the spraying of each sprays for the mode moved up and down, and spraying rate is for being not less than 1000mm/s, and the translational speed of left and right is not less than 400mm/s.
Based on this spraying manufacturing system, realize the as follows of the process of container labeling field fabrication:
Step 1: after the container of labeling to be sprayed is delivered to the center in frame 400 by conveying device, after signal being detected to level detection apparatus accordingly, conveying device stops conveying.
Step 2: control appliance controls the container profile of all range sensor surface sweeping in-positions, and reaches control appliance.
Step 3: the data transmission module in control appliance obtains all range data of container four four sides of all range sensors detection, and stored data base, be convenient to other module and extract.
Step 4: the MBM in control appliance extracts corresponding data from database, and the 3D model being set up this container according to these data by corresponding modeling algorithm, set up corresponding 3D coordinate simultaneously.
Step 5: after completing modeling, for directly carrying out drawing corresponding labeling on the container 3D model set up by spray patterns design module, or importing the labeling designed, the labeling pattern that user determines by spray patterns design module is directly mapped on container 3D model.
Step 6: after completing labeling design, the container 3D coordinate that space orientation module is set up based on MBM and the mapping relations between labeling pattern and container 3D model, determine the concrete spraying position of each labeling pattern on container, i.e. corresponding space orientation data.
Really admit for wherein spray angle the data that sample gathers based on distance measuring sensor by space orientation module, the distance according to measuring calculates angle.
Step 7: spray painting control module finally according to pattern to be sprayed and corresponding space orientation data, forms spray painting control instruction, reaches multiaxial motion spraying equipment by data transmission module.
Step 8: 5 servomotors of multiaxial motion spraying equipment Zhong Meizu robot control according to spray painting control instruction, controls corresponding robot and carries out side-to-side movement, moves up and down, seesaws and the change of angle, complete spraying.The spraying of each sprays for the mode moved up and down, and spraying rate is for being not less than 1000mm/s, and the translational speed of left and right is not less than 400mm/s.
If there is multiple side to need to arrange labeling, the labeling of these sides can carry out spraying simultaneously and print, very quick.
In addition, data transmission module can the operating state data of Real-time Obtaining multiaxial motion spraying equipment as required, and feeds back to spray painting control module, by the spray painting control module process that display in real time prints on container 3D model.
Based on above-mentioned steps, can very convenient at the scene integration the design completing container labeling, spraying print.
What this programme adopted is material addition construction technology, does not waste, so cost is extremely low for raw material.And do not need man-hour to customize processing label paster in advance in adding of container, just directly can input the content of required labeling at processing site, just can complete labeling and print, greatly simplifie working procedure, significantly reduce cost.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (11)
1. a manufacture craft for container labeling, is characterized in that, described manufacture craft, based on number spraying, multiaxial motion and locus location at a high speed, is carried out the Trinity and printed container labeling.
2. the manufacture craft of a kind of container labeling according to claim 1, is characterized in that, when carrying out labeling spraying, first by the profile of range sensor determination container and the angle of container profile panel beating; Then, according to the spraying requirement of container, position to be sprayed on container is determined; Finally, according to spray patterns and spraying position, accurately spray.
3. the manufacture craft of a kind of container labeling according to claim 2, it is characterized in that, according to the spraying requirement of container, container four faces are sprayed, the spraying of each sprays for the mode moved up and down, spraying rate is for being not less than 1000mm/s, and the translational speed of left and right is not less than 400mm/s.
4. the manufacture craft of a kind of container labeling according to claim 3, it is characterized in that, each spray-coating surface of container is completed by one group of coating robot coats, and Mei Zu robot, by 5 Serve Motor Control, controls side-to-side movement respectively, moves up and down, seesaws and the change of angle.
5. the manufacture craft of a kind of container labeling according to claim 4, is characterized in that, the confirmation of angle adopts distance measuring sensor, and the distance according to measuring calculates angle, and the transformation that spray head is carried out angle by recycling servo sprays.
6. a manufacturing system for container labeling, is characterized in that, described manufacturing system comprises:
Some range sensors, described range sensor is for detecting the appearance and size of container;
Multiaxial motion spraying equipment, described multiaxial motion spraying equipment positions the position to be sprayed on container and sprays labeling;
Control appliance, the some range sensors of described control appliance control connection and multiaxial motion spraying equipment, the appearance and size of container to be sprayed is determined according to the data of range sensor acquisition, determine position to be sprayed on container according to spraying requirement, the position control multiaxial motion spraying equipment to be sprayed according to determining positions the position to be sprayed on container and sprays labeling.
7. the manufacturing system of a kind of container labeling according to claim 6, is characterized in that, described some range sensors are arranged relative to the surrounding of container to be sprayed, obtains the distance size between each point and sensor on each side of container.
8. the manufacturing system of a kind of container labeling according to claim 6, it is characterized in that, described multiaxial motion spraying equipment comprises four groups of spray robots, four groups of spray robot corresponding four sides spraying container respectively, Mei Zu robot, by 5 Serve Motor Control, controls side-to-side movement respectively, moves up and down, seesaws and the change of angle.
9. the manufacturing system of a kind of container labeling according to claim 6, it is characterized in that, described control appliance comprises main control system and runs on the control system of main control system, described control system comprises data transmission module, MBM, spray patterns design module, space orientation module, spray painting control module and database, described data transmission module and range sensor and multiaxial motion spraying equipment data cube computation, the data of receiving range sensor and multiaxial motion spraying equipment feedback, and be stored to database, director data is transferred to range sensor and multiaxial motion spraying equipment simultaneously, described MBM extracts the data of range sensor feedback from database, determines the 3D model setting up band spraying container accordingly, described spray patterns design module provides design function to user, forms pattern to be sprayed, and on the container 3D model that pattern Mapping to be sprayed is set up to MBM, described space orientation module determines pattern to be sprayed particular location on container according to the mapping relations between pattern and container 3D model, forms space orientation data, described spray painting control module, according to pattern to be sprayed and corresponding space orientation data, forms spray painting control instruction, reaches multiaxial motion spraying equipment, complete spray painting control by data transmission module.
10. a container labeling, described labeling comprises labeling main body, it is characterized in that, described labeling main body adopts the manufacture craft of the container labeling according to any one of claim 1-5 to print and forms.
11. 1 kinds of containers, described container comprises casing, it is characterized in that, described casing is arranged container labeling according to claim 10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510657606.7A CN105235387A (en) | 2015-10-12 | 2015-10-12 | Container label manufacturing process, container label and container |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510657606.7A CN105235387A (en) | 2015-10-12 | 2015-10-12 | Container label manufacturing process, container label and container |
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| CN105235387A true CN105235387A (en) | 2016-01-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510657606.7A Pending CN105235387A (en) | 2015-10-12 | 2015-10-12 | Container label manufacturing process, container label and container |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107661850A (en) * | 2016-07-29 | 2018-02-06 | 上海灿玥实业有限公司 | Container symbol spraying method |
| CN113953158A (en) * | 2021-09-07 | 2022-01-21 | 沪东中华造船(集团)有限公司 | Adhesive tape coating method for insulation box of liquid cargo containment system |
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| JPS6142374A (en) * | 1985-01-12 | 1986-02-28 | Kawasaki Heavy Ind Ltd | Painting method |
| CN2657877Y (en) * | 2003-09-30 | 2004-11-24 | 高建华 | Automatic spraying manipulator |
| CN101480643A (en) * | 2008-01-10 | 2009-07-15 | 中国国际海运集装箱(集团)股份有限公司 | Device for automatically lacquering external case of frontend wall of shipping container |
| CN101700716A (en) * | 2009-11-04 | 2010-05-05 | 李华容 | Realization method and device of image printing |
| WO2015036267A1 (en) * | 2013-09-12 | 2015-03-19 | Agfa Graphics Nv | Large cuboid shaped object inkjet printing |
-
2015
- 2015-10-12 CN CN201510657606.7A patent/CN105235387A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6142374A (en) * | 1985-01-12 | 1986-02-28 | Kawasaki Heavy Ind Ltd | Painting method |
| CN2657877Y (en) * | 2003-09-30 | 2004-11-24 | 高建华 | Automatic spraying manipulator |
| CN101480643A (en) * | 2008-01-10 | 2009-07-15 | 中国国际海运集装箱(集团)股份有限公司 | Device for automatically lacquering external case of frontend wall of shipping container |
| CN101700716A (en) * | 2009-11-04 | 2010-05-05 | 李华容 | Realization method and device of image printing |
| WO2015036267A1 (en) * | 2013-09-12 | 2015-03-19 | Agfa Graphics Nv | Large cuboid shaped object inkjet printing |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107661850A (en) * | 2016-07-29 | 2018-02-06 | 上海灿玥实业有限公司 | Container symbol spraying method |
| CN113953158A (en) * | 2021-09-07 | 2022-01-21 | 沪东中华造船(集团)有限公司 | Adhesive tape coating method for insulation box of liquid cargo containment system |
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Application publication date: 20160113 |
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