CN105234179B - Technique for sizing thick-walled seamless steel tubes through two-roller skew rolling mill and technique for rolling thick-walled seamless steel tubes through two-roller skew rolling mill - Google Patents

Technique for sizing thick-walled seamless steel tubes through two-roller skew rolling mill and technique for rolling thick-walled seamless steel tubes through two-roller skew rolling mill Download PDF

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Publication number
CN105234179B
CN105234179B CN201510732727.3A CN201510732727A CN105234179B CN 105234179 B CN105234179 B CN 105234179B CN 201510732727 A CN201510732727 A CN 201510732727A CN 105234179 B CN105234179 B CN 105234179B
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China
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sizing
rolling
roller
thick
seamless steel
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CN201510732727.3A
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Chinese (zh)
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CN105234179A (en
Inventor
毛飞
马夏康
杨玉先
陈香
张少雷
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浙江格洛斯无缝钢管有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B19/00Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
    • B21B19/02Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling Diescher mills, Stiefel disc piercers, Stiefel rotary piercers
    • B21B19/06Rolling hollow basic material, e.g. Assel mills
    • B21B19/10Finishing, e.g. smoothing, sizing, reeling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/58Roll-force control; Roll-gap control

Abstract

The invention discloses a technique for sizing thick-walled seamless steel tubes through a two-roller skew rolling mill. The sizing technique comprises the steps of (1) adjusting the milling roller distance of the two-roller skew rolling mill to enable the milling roller distance to be 1.01-1.05 times of the outer diameter of a finished steel tube, and adjusting the guide disk distance of the two-roller skew rolling mill to enable the guide disk distance to be 1.02-1.10 times of the roller distance; and (2) sleeving a crude tube on a sizing core rod of the two-roller skew rolling mill, and conducting sizing and rolling and obtaining the thick-walled seamless steel tubes under the action of milling rollers and guide disks. During sizing and rolling, the portion, in contact with the milling rollers, of the crude tube serves as a rolled section, and a gap is always reserved between the inner wall of the rolled section and the sizing core rod. According to the sizing technique, the cost of a sizing skew rolling mill is saved, only core rods with the appropriate diameters are needed, the producing cost is greatly saved, and the sale prospect is improved. Furthermore, the sized seamless steel tubes have the beneficial effects of being high in geometric dimension accuracy, good in straightness and free of crack. The invention further discloses a technique for rolling the thick-walled seamless steel tubes through the two-roller skew rolling mill.

Description

The fixed diameter process and rolling mill practice of thick-walled seamless steel pipes are carried out using two-roller skew-rolling machine

Technical field

The present invention relates to a kind of fixed diameter process, especially a kind of utilization two-roller skew-rolling machine carry out the sizing of thick-walled seamless steel pipes Technique, the invention further relates to a kind of rolling mill practice, especially a kind of utilization two-roller skew-rolling machine carry out the rolling of thick-walled seamless steel pipes Technique.

Background technology

Seamless steel pipe is that one kind has hollow section, periphery non-jointed circular, square or rectangle steel.It is seamless at present In steel pipe's production, two-roller skew-rolling unit is a kind of important production equipment, and the technological process of the production equipment is:Heating process- The sizing operation for subtracting wall operation-sizing mill of perforation process-two-roller skew-rolling machine.In above-mentioned technique, pipe is added by heating furnace Temperature of the heat to suitable deformation;Solid pipe is worn into by hollow hollow billet by perforating machine;By two-roller skew-rolling machine tube rolling pair The tube wall of hollow billet carries out subtracting wall and extends and hollow forging is obtained;The circumference of hollow forging is entered by professional etiquette by sizing mill and justifies sizing.

Wherein, as shown in Figure 1, 2, the warp tool of two-roller skew-rolling machine includes roll 1a, godet 2a and plug 3a, roll 1a It is main warp tool, godet 2a is steering tool, and plug 3a is interior warp tool.Roll 1a drives hollow forging 4a to revolve in advance Turn, hollow forging 4a is rolled in the gap of roll 1a and plug 3a, godet 2a plays closed type, limits the horizontal of hollow forging 4a The effect of deformation.The effect of two-roller skew-rolling machine, mainly complete hollow forging 4a subtract wall extension, and the diameter change of hollow forging 4a is little, Typically within ± 10%.

Sizing mill, to the rule of hollow forging 4a circle Sizing Process, is for hollow forging 4a obtained by correcting when two-roller skew-rolling machine subtracts wall operation Two ends caliber is unbalanced, and why occurs that hollow forging 4a two ends caliber is unbalanced, is because that subtracting wall operation hollow billet out enters When in two-roller skew-rolling machine, due to first going out, the temperature of hollow forging 4a ends of two-roller skew-rolling machine is relatively low, after go out the hollow forging of two-roller skew-rolling machine The temperature of 4a ends is higher, and, in cooling, because inhomogeneous cooling weighing apparatus occurs in temperature difference, therefore it is straight to result in hollow forging 4a both ends for both Footpath is unbalanced.

In sizing operation, mainly by the method for interior expanding or outer tube reducing, on the premise of hollow forging 4a wall thickness is not changed, By hollow forging 4a external diameters (or internal diameter) size Control within standard is required.It is interior expanding:Also referred to as interior sizing, typically adopts thermal expansion mode Molding, by tooling strength and equipment limit, generally produces large-caliber thin-walled hollow forging 4a, it is impossible to for heavy wall pipe spy heavy wall hollow forging 4a Sizing.Outer tube reducing:Generally using the roll-type sizing mill of axial rolling formula, due to being limited by capacity of equipment, existing tube reducing hollow forging 4a Wall thickness maximum can only accomplish nearly 80mm.In addition, the roll-type sizing mill of outer tube reducing is also using a kind of roller trio skew rolling (also referred to as Ah Sai Er pipe mills) sizing mode, sizing is also referred to as turned round, is adapted to production heavy wall pipe spy heavy wall hollow forging 4a.But, the equipment is because adopting three Roller deforms, and without 3 restrained deformation area external diameter of godet, hollow forging 4a transverse section circular arc curvature changes greatly, often because alternating bending deforms, shape Into rolled over and internal fissure;In addition, equipment is complicated, and investment is big, it is difficult to promote.

In sum, one of advantage of traditional two-roller skew-rolling unit is that to change specification fast, is particularly suitable for meeting client small quantities of Amount, many specifications, fast demand of delivering goods;But its applicable specification limit relative narrower, it is impossible to meet specification limit change it is wider, batch The larger production of amount needs.But, if the fixed diameter process of seamless steel pipe will be simplified, on the premise of production cost is saved, also Seamless steel pipe geometric accuracy after sizing to be ensured is high, directly spends, and the advantages of flawless defect, is existing technical staff institute Problem demanding prompt solution.

The content of the invention

In order to overcome the deficiencies in the prior art, the invention provides a kind of use for avoiding sizing skew rolling mill, only needs to utilize Two-roller skew-rolling machine is achievable fixed diameter process, can be particularly used for after the seamless steel pipe to heavy wall carries out sizing, and sizing Seamless steel pipe has the advantages that geometric accuracy is high, directly spends, the fixed diameter process of flawless.

A kind of utilization two-roller skew-rolling machine carries out the fixed diameter process of thick-walled seamless steel pipes, including:

1) adjust the roller of two-roller skew-rolling machine away from roller being made away from 1.01-1.05 times for fished pipe external diameter;Adjustment The godet of two-roller skew-rolling machine away from, make godet away from for the roller away from 1.02-1.10 times;

2) hollow forging is sheathed on the sizing plug of two-roller skew-rolling machine, carries out sizing in the presence of the roll and godet Roll and obtain thick-walled seamless steel pipes;

The position contacted with roll on hollow forging during fixed diameter rolling is rolling section, between the inwall and sizing plug of the rolling section All the time leave gap.

In the present invention, the external diameter of sizing plug is adjusted first according to the internal diameter of hollow forging, it is ensured that sizing plug and waste inside pipe wall All the time leave gap so that sizing plug can be played a supporting role to hollow forging in Sizing Process, without the wall thickness to hollow forging Play extruding;Then only hollow forging need to be sheathed on the sizing plug of two-roller skew-rolling machine, at the same respectively to roller away from and godet Away from being adjusted, so as to the sizing for realizing hollow forging is operated.The fixed diameter process has been saved and has been produced into without using sizing skew rolling mill This;Also solving traditional sizing skew rolling mill cannot carry out the defect of sizing to thick-walled seamless steel pipes simultaneously, at most only need to be equipped with The sizing plug of suitable diameter, so as to greatly save production cost, is conducive to the decline of product price, and then improves pin Pre-sales scape.

In fixed diameter process, godet away from consistently greater than roll away from, and godet away from roll away from difference more traditional subtract It is little in the technique of footpath, this is because in fixed diameter process, godet away from no longer functioning only as the supporting role to hollow forging, but also to famine Pipe perisporium plays squeezing action, and auxiliary roller determines the rule circle sizing of hollow forging circumference.Therefore, the godet being now placed on hollow forging circumference The power born compared with traditional reducing process in it is big many, for the sizing of hollow forging in fixed diameter process is also requisite.

In fixed diameter process, the sizing plug in the present invention on two-roller skew-rolling machine can't be extruded to hollow forging, but Due to hollow forging it is general longer, so needing for sizing plug carries out certain supporting role to which from inside hollow forging.If fixed Spacing between footpath plug and hollow forging is too small, then sizing plug can be extruded to waste inside pipe wall in Sizing Process, so as to enter one Step reduces the wall thickness of hollow forging, the sizing of wall thickness needed for interference;If spacing is excessive, sizing plug cannot carry out propping up to hollow forging Support, so that hollow forging deforms because of reasons such as gravity in Sizing Process, the sizing of wall thickness needed for same interference.Cause This, it is described rolling section inwall and sizing plug between gap be 30~50mm, namely the press section at hollow forging inwall and Gap between sizing plug is 30~50mm.

Due to the wall thickness of seamless steel pipe it is less, then using traditional sizing skew rolling mill, thus in order to improve production effect Benefit, so the wall thickness of the thick-walled seamless steel pipes is at least 80mm (such as 90~150mm), also only under such wall thickness, The fixed diameter process of the present invention could realize its optimal economic benefit.

The invention has the beneficial effects as follows, to solve traditional sizing skew rolling mill and sizing cannot be carried out to thick-walled seamless steel pipes lack Fall into, and save the expense for being equipped with sizing skew rolling mill, at most only need to be equipped with the sizing plug of suitable diameter, so as to big Production cost is saved greatly, is conducive to the decline of product price, and then the seamless steel pipe improved after prospect for sales, and sizing to have Geometric accuracy is high, directly spend, flawless the advantages of.

In order to overcome the deficiencies in the prior art, the invention provides a kind of use for avoiding sizing skew rolling mill, only needs to utilize Two-roller skew-rolling machine is the rolling mill practice of achievable sizing operation, can particularly be used for rolling the seamless steel pipe of heavy wall, And the seamless steel pipe after rolling have the advantages that geometric accuracy is high, directly spend, the rolling mill practice of flawless.

A kind of rolling mill practice of thick-walled seamless steel pipes, successively including heating process, perforation process, subtract wall operation and sizing work Sequence, the wall operation that subtracts are carried out using two-roller skew-rolling machine, and the sizing operation includes:

1) adjustment subtracts the roller of the two-roller skew-rolling machine used during wall operation away from making roller away from for fished pipe external diameter 1.01-1.05 again;Adjust the godet of the two-roller skew-rolling machine away from, make godet away from for the roller away from 1.02-1.10 times;

2) plug that the two-roller skew-rolling machine is used when wall operation is subtracted is replaced by into sizing plug, will be obtained after wall operation will be subtracted To hollow forging be sheathed on sizing plug, carry out fixed diameter rolling in the presence of the roll and godet and obtain the seamless steel of heavy wall Pipe;

The position contacted with roll on hollow forging during fixed diameter rolling is rolling section, between the inwall and sizing plug of the rolling section All the time leave gap.

In sizing operation in the present invention, the external diameter of sizing plug is adjusted first according to the internal diameter of hollow forging, it is ensured that sizing core Rod and waste inside pipe wall leave gap all the time so that sizing plug can be played a supporting role to hollow forging in Sizing Process, without Extruding is played to the wall thickness of hollow forging;Then only hollow forging need to be sheathed on the sizing plug of two-roller skew-rolling machine, while respectively to rolling Roller roll spacing and godet away from being adjusted, so as to the sizing for realizing hollow forging is operated.The fixed diameter process is without using sizing skew rolling mill, section About production cost;Also solving traditional sizing skew rolling mill cannot carry out the defect of sizing to thick-walled seamless steel pipes simultaneously, at most Only need to be equipped with the sizing plug of suitable diameter, so as to greatly save production cost, be conducive to the decline of product price, And then improve prospect for sales.In addition, in fixed diameter process, godet away from consistently greater than roll away from, and godet away from roll away from Little in the more traditional reducing process of difference, this is because in fixed diameter process, godet is away from no longer functioning only as the support to hollow forging Effect, but also squeezing action is played to hollow forging perisporium, auxiliary roller determines the rule circle sizing of hollow forging circumference.Therefore, it is now placed in The power born by godet on hollow forging circumference compared with traditional reducing process in it is big many, for the sizing of hollow forging in fixed diameter process It is also requisite.

In fixed diameter process, the sizing plug in the present invention on two-roller skew-rolling machine can't be extruded to hollow forging, but Due to hollow forging it is general longer, so needing for sizing plug carries out certain supporting role to which from inside hollow forging.If fixed Spacing between footpath plug and hollow forging is too small, then sizing plug can be extruded to waste inside pipe wall in Sizing Process, so as to enter one Step reduces the wall thickness of hollow forging, the sizing of wall thickness needed for interference;If spacing is excessive, sizing plug cannot carry out propping up to hollow forging Support, so that hollow forging deforms because of reasons such as gravity in Sizing Process, the sizing of wall thickness needed for same interference.Cause This, it is described rolling section inwall and sizing plug between gap be 30~50mm, namely the press section at hollow forging inwall and Gap between sizing plug is 30~50mm.

Due to the wall thickness of seamless steel pipe it is less, then using traditional sizing skew rolling mill, thus in order to improve production effect Benefit, so the wall thickness of the thick-walled seamless steel pipes is at least 80mm (such as 90~150mm), also only under such wall thickness, The fixed diameter process of the present invention could realize its optimal economic benefit.

In the sizing operation, axis and the horizontal plane angle of roll are roll off angle, and the roll off angle is 7-8 °, the scope When roll off angle rolls sizing to hollow forging, the ovality of steel pipe is little, and mill current is little.

In the sizing operation, the axis of roll is feed angle with the angle of vertical plane, and the feed angle is 6-7 °, the scope Feed angle steel pipe during the rolling sizing of hollow forging is easily nipped.

The invention has the beneficial effects as follows:Solving traditional sizing skew rolling mill and sizing cannot being carried out to thick-walled seamless steel pipes lack Fall into, and save the expense for being equipped with sizing skew rolling mill, at most only need to be equipped with the sizing plug of suitable diameter, so as to big Production cost is saved greatly, is conducive to the decline of product price, and then the seamless steel pipe improved after prospect for sales, and sizing to have Geometric accuracy is high, directly spend, flawless the advantages of.

Description of the drawings

Fig. 1 is the structural representation that traditional two-roller skew-rolling machine subtracts godet, roll, hollow forging and plug cooperation in wall technique.

Fig. 2 is the fragmentary sectional view of roll, hollow forging and plug cooperation in traditional fixed diameter process.

Fig. 3 is the fragmentary sectional view of roll, hollow forging and plug cooperation in embodiment of the present invention fixed diameter process.

Specific embodiment

The invention will be further described below in conjunction with the accompanying drawings:

As shown in figure 3, the present embodiment is realized by two-roller skew-rolling machine, two-roller skew-rolling machine includes that two is symmetrical Roll 1, two symmetrical godet (not shown)s, and the sizing plug 3 with top, as two-roller skew-rolling machine is known skill Art, therefore the specific descriptions to two-roller skew-rolling machine are eliminated, in case these unnecessary details are affected to technical solution of the present invention Description.

Embodiment 1 carries out the fixed diameter process of thick-walled seamless steel pipes using two-roller skew-rolling machine

1) if the external diameter for wanting finished product steel pipe is 610mm, 1 roll spacing of roll of two-roller skew-rolling machine is adjusted, roll 1 is made 616mm (610mm*1.01 times) of the roll spacing for fished pipe external diameter;

The godet of adjustment two-roller skew-rolling machine is away from making godet away from the 628mm (616mm*1.02 times) for 1 roll spacing of roll;

2) hollow forging 4 is sheathed on the sizing plug 3 of two-roller skew-rolling machine, carries out sizing in the presence of roll 1 and godet Thick-walled seamless steel pipes are rolled and obtain, the wall thickness of the thick-walled seamless steel pipes is 120mm;

The position contacted with roll 1 on hollow forging 4 during fixed diameter rolling is rolling section 41, the inwall and sizing of the rolling section 41 All the time gap 2 is left between plug 3, and the gap 2 is 30mm.

Obtained thick-walled seamless steel pipes outside diameter tolerance is consistent with sizing outer diameter of steel pipes deviation.Statistical data is as follows:

The rolling mill practice of 2 thick-walled seamless steel pipes of embodiment

Include heating process, perforation process successively, subtract wall operation and sizing operation, subtract wall operation and entered using two-roller skew-rolling machine OK,

Sizing operation includes:

If 1) external diameter for wanting finished product steel pipe is 660mm, adjustment subtracts the two-roller skew-rolling machine that uses during wall operation 1 roll spacing of roll, makes 1 roll spacing of roll be 1.01 times of fished pipe external diameter;

The godet of adjustment two-roller skew-rolling machine is away from making godet away from 1.02 times for 1 roll spacing of roll;

2) plug that two-roller skew-rolling machine is used when wall operation is subtracted is replaced by into sizing plug 3, will be obtained after wall operation will be subtracted Hollow forging 4 be sheathed on sizing plug 3, carry out fixed diameter rolling in the presence of roll 1 and godet and obtain thick-walled seamless steel pipes, The wall thickness of the thick-walled seamless steel pipes is 102mm;

The position contacted with roll 1 on hollow forging 4 during fixed diameter rolling is rolling section 41, the inwall and sizing of the rolling section 41 All the time gap is left between plug 3, and the gap is 30mm.

Obtained thick-walled seamless steel pipes outside diameter tolerance is consistent with sizing outer diameter of steel pipes deviation.Statistical data is as follows:

The preferred embodiments of the present invention are the foregoing is only, the present invention is not limited to, for the skill of this area For art personnel, the present invention can have various modifications and variations.It is all within the spirit and principles in the present invention, made any repair Change, equivalent, improvement etc., should be included within the scope of the present invention.

Claims (8)

1. a kind of utilization two-roller skew-rolling machine carries out the fixed diameter process of thick-walled seamless steel pipes, it is characterized in that, including:
1) adjust the roller of two-roller skew-rolling machine away from roller being made away from 1.01-1.05 times for fished pipe external diameter;Adjust two rollers The godet of skew rolling mill away from, make godet away from for the roller away from 1.02-1.10 times;
2) hollow forging is sheathed on the sizing plug of two-roller skew-rolling machine, carries out fixed diameter rolling in the presence of the roll and godet And obtain thick-walled seamless steel pipes;
The position contacted with roll on hollow forging during fixed diameter rolling is rolling section, between the inwall and sizing plug of the rolling section all the time Leave gap.
2. utilization two-roller skew-rolling machine according to claim 1 carries out the fixed diameter process of thick-walled seamless steel pipes, it is characterized in that, institute The gap stated between the inwall and sizing plug of rolling section is 30~50mm.
3. utilization two-roller skew-rolling machine according to claim 2 carries out the fixed diameter process of thick-walled seamless steel pipes, it is characterized in that, institute The wall thickness for stating thick-walled seamless steel pipes is at least 80mm.
4. a kind of rolling mill practice of thick-walled seamless steel pipes, successively including heating process, perforation process, subtract wall operation and sizing work Sequence, is characterized in that, the wall operation that subtracts is carried out using two-roller skew-rolling machine, and the sizing operation includes:
1) adjustment subtracts the roller of the two-roller skew-rolling machine used during wall operation away from making roller away from for fished pipe external diameter 1.01-1.05 again;Adjust the godet of the two-roller skew-rolling machine away from, make godet away from for the roller away from 1.02-1.10 times;
2) plug that the two-roller skew-rolling machine is used when wall operation is subtracted is replaced by into sizing plug, is obtained after wall operation being subtracted Hollow forging is sheathed on sizing plug, carries out fixed diameter rolling and obtain thick-walled seamless steel pipes in the presence of the roll and godet;
The position contacted with roll on hollow forging during fixed diameter rolling is rolling section, between the inwall and sizing plug of the rolling section all the time Leave gap.
5. the rolling mill practice of thick-walled seamless steel pipes according to claim 4, is characterized in that, the inwall of the rolling section with it is fixed Gap between the plug of footpath is 30~50mm.
6. the rolling mill practice of thick-walled seamless steel pipes according to claim 5, is characterized in that, the wall of the thick-walled seamless steel pipes It is thick to be at least 80mm.
7. the rolling mill practice of thick-walled seamless steel pipes according to claim 6, is characterized in that, in the sizing operation, roll Axis and horizontal plane angle be roll off angle, the roll off angle is 7-8 °.
8. the rolling mill practice of thick-walled seamless steel pipes according to claim 7, is characterized in that, in the sizing operation, roll The angle of axis and vertical plane be feed angle, the feed angle is 6-7 °.
CN201510732727.3A 2015-11-02 2015-11-02 Technique for sizing thick-walled seamless steel tubes through two-roller skew rolling mill and technique for rolling thick-walled seamless steel tubes through two-roller skew rolling mill CN105234179B (en)

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DE102016215130A1 (en) * 2016-08-15 2018-02-15 Sms Group Gmbh Rolling mill with a slanting mill according to the Asselverfahren
CN106378582B (en) * 2016-09-07 2018-07-24 重庆科技学院 The preparation method of GH4169 high temperature alloy pipes
CN106903169B (en) * 2017-04-06 2018-12-18 北京京诚之星科技开发有限公司 A kind of plug elongator
CN110252814A (en) * 2019-03-18 2019-09-20 西北工业大学 A kind of Mannesmann piercing method of titanium alloy solid bar stock
CN110076198B (en) * 2019-04-30 2020-02-28 北京科技大学 Two-roller skew rolling forming device and method for round bar

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JP2004306037A (en) * 2003-04-01 2004-11-04 Sanyo Special Steel Co Ltd Method for controlling hot sizing of seamless steel tube
CN100515589C (en) * 2007-05-23 2009-07-22 烟台鲁宝钢管有限责任公司 Technologic process and special apparatus for rolling seamless steel pipe
CN201735585U (en) * 2010-04-30 2011-02-09 太原通泽重工有限公司 Grouped two-roll reducing mill
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Address after: 312300 Xiaoyue Street Industrial Zone, Shangyu District, Shaoxing City, Zhejiang Province

Patentee after: Zhejiang Taifu Seamless Steel Pipe Co., Ltd

Address before: 312367 Small Town Industrial Zone, Shangyu District, Zhejiang, Shaoxing

Patentee before: Zhejiang Gross Seamless Tube Co., Ltd.

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