CN105223233B - Electric wire and cable jacket material oxidation induction period test device and method of testing - Google Patents

Electric wire and cable jacket material oxidation induction period test device and method of testing Download PDF

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Publication number
CN105223233B
CN105223233B CN201510731047.XA CN201510731047A CN105223233B CN 105223233 B CN105223233 B CN 105223233B CN 201510731047 A CN201510731047 A CN 201510731047A CN 105223233 B CN105223233 B CN 105223233B
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China
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quartz ampoule
cork
tester
electric wire
tubular unit
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CN201510731047.XA
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CN105223233A (en
Inventor
姚东海
罗丽萍
吴云峰
邹蕾
吴瑜平
张立
周骅
钟燕军
敖慧男
伍永生
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Company's Network Of Jiangxi Electric Power Co Xinyu City Yushui District Power Supply Branch
State Grid Corp of China SGCC
State Grid Jiangxi Electric Power Co Ltd
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Company's Network Of Jiangxi Electric Power Co Xinyu City Yushui District Power Supply Branch
State Grid Corp of China SGCC
State Grid Jiangxi Electric Power Co Ltd
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Priority to CN201510731047.XA priority Critical patent/CN105223233B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N5/00Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid
    • G01N5/04Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid by removing a component, e.g. by evaporation, and weighing the remainder

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials Using Thermal Means (AREA)
  • Investigating Or Analyzing Non-Biological Materials By The Use Of Chemical Means (AREA)

Abstract

The invention belongs to electric wire and cable material inspection technology field, is related to electric wire and cable jacket material oxidation induction period test device, it includes:Tubular unit, ring shaped heating mechanism, quartz ampoule, first and second magnetic valve, supporting body, branch base body, thermocouple assembly, tester, combustion boat, cork;There is connecting hole on cork, cork plug is in the cavity of quartz ampoule one end;The passage of quartz ampoule can be accommodated and in installment state by having inside tubular unit, and quartz ampoule is discontiguous with tubular unit;Heater is distributed in tubular unit;The delivery outlet of first magnetic valve is connected in a connecting hole of cork, and the delivery outlet of second solenoid valve is connected in the cavity of the quartz ampoule other end.The invention also discloses method of testing.The present invention has following main beneficial effect:Test device is simple in construction, it is easy make, cost is low, test data accurately and reliably;Method of testing is simple, easily grasps, and testing cost is low.

Description

Electric wire and cable jacket material oxidation induction period test device and method of testing
The present invention is entitled:Electric wire and cable jacket material oxidation induction period and content of carbon black test device, the applying date are: On 05 26th, 2014, Application No.:201410224862.2 application for a patent for invention divisional application.
Technical field
The invention belongs to electric wire and cable material inspection technology field, is induced more particularly, to electric wire and cable jacket material oxidation Phase and content of carbon black test device and method of testing.
Background technology
Air and sunlight are essential to tellurian human survival and plant growth, but this makes to polyolefine material Severe destruction is but played during.The ultraviolet in oxygen and sunlight in air causes plastic material that hot oxygen occurs Change or photooxidation reaction, the physical and mechanical properties for being used in photoelectricity cable jacket and the polyolefine material of insulation are deteriorated, lost in advance Remove original function and use value.Plastic material is because molecular structure is different, or with molecular structure because polymerization technique is different, processing work Skill is different, use environment is different with condition, thermal oxide, photooxidation reaction speed and thermal oxidation resistance, the photooxidation reaction energy of itself Power is very different.Antioxidant and light stabilizer make an addition in plastic material the heat that can effectively suppress or reduce plastics macromolecular Oxidation, photooxidation reaction speed, significantly increase heat-resisting, the light fastness of plastic material, delay degraded, the aging of plastic material Process, extend plastic products service life.But because supplier in order to reduce cost uses regenerated plastics, or antioxidant and light Stabilizer addition deficiency and poor performance cause polyolefine material antioxygenic property in natural environment to be deteriorated, and reduce photoelectricity cable Mechanical and physical performance and service life, so as to which all trades and professions are caused with larger harm.Therefore the thermal oxide of test material is stable Performance is extremely important, and to the oxidation induction period of material be exactly reflect material thermo oxidative stability can an important indicator, The service life of product, the quality of the performance of raw material are differentiated by the test of oxidation induction period.Oxidation induction period method be By accelerating the aging of catalysis material come the hot oxygen life-span for material of extrapolating under high temperature pure oxygen, it is considered that, if oxidation induction period For one minute, the service life of product was 1 year.For cable or optical cable, service life typically requires to be not less than 20 years; Therefore, the People's Republic of China every household standard GB/T15065-2009《Electric wire black polyethylene plastic》In define it is black Color ESCR low density polyethylene (LDPE) protective cover material(NDH), black LLDPE protective cover material(LDH), it is close in black Spend polyethylene sheath material(MH), black high density polyethylene (HDPE) protective cover material(GH)Oxidation induction period must be not less than 30min, so And due to the continuous aggravation of competition, in the market occurs a variety of using electric wire and cable jacket material made of recycled plastic, this material Expect using less than in 5 years there have been serious sheath cracking, deformation, premature ageing, reduce the service life of cable, be This, user side's demand is compared strict test to oxidation induction period.
Electric wire has indoor and outdoor application differentiation, and the cable for outdoor is typically to be exposed to air and sun In light, due to having substantial amounts of ultraviolet in sunlight, the aging for sheath has acceleration, therefore, if in cable material Without appropriate antiultraviolet composition, then cable is unable to reach expected life, in industry, is typically employed in sheath material and adds Add the mode of carbon black to realize.The filling of carbon black in the plastic does not embody significant enhancing effect, but can improve its resistance to thermal change Shape performance, dimensional stability, rigidity and hardness etc..With the increase of black loading, its tensile strength and impact property are anxious Play declines, and according to carbon black, its different loading of role is different in the plastic.When requiring that carbon black plays stable and anti-aging When, its addition is the 2~3% of the weight of plastics;Carbon black in cable jacket material also acts simultaneously to sheath material The effect of color.Therefore, in order that electric wire has preferable uvioresistant effect and appropriate deformability, stability, just Degree and hardness, the content of carbon black in cable jacket material is examined to be even more important.
The content of the invention
In order to solve the above problems, the purpose of the present invention is to disclose a kind of test device, and it can both be used for testing electric wire The oxidation induction period of cable sheath material, the content of carbon black tested in electric wire and cable jacket material can be used for again, it is to use Following technical scheme is realized.
Electric wire and cable jacket material oxidation induction period and content of carbon black test device, it is characterised in that it includes:One pipe Shape dress put the hollow quartz ampoule 11 of 1, one ring shaped heating mechanism 2, one, the first magnetic valve 31, second solenoid valve 41, a supporting body 5, One base body 6, a thermocouple assembly 7, a tester 8, a combustion boat 9, cork;There is the company of two insertions on cork Hole is connect, cork plug is in the cavity of quartz ampoule one end;There is the passage that can accommodate quartz ampoule inside tubular unit and pacifying During dress state, quartz ampoule is discontiguous with tubular unit;Ring shaped heating mechanism is spirally distributed in tubular unit, position Between the passage of quartz ampoule and the outer wall of quartz ampoule;The delivery outlet of first magnetic valve is connected to a connecting hole of cork In, the delivery outlet of second solenoid valve is connected in the cavity of the quartz ampoule other end;Rest body is located on supporting body, tubular unit It is placed on branch base body, tester controls the first magnetic valve by the first control unit, and tester passes through the second control list Member control second solenoid valve, the thermometric end of thermocouple assembly be arranged in the cavity of the quartz ampoule other end and with the inwall of quartz ampoule It is discontiguous, the other end of thermocouple assembly is connected on the temperature input interface of tester.
Electric wire and cable jacket material oxidation induction period described above and content of carbon black test device, it is characterised in that described Tubular unit is made of clear material.
Electric wire and cable jacket material oxidation induction period described above and content of carbon black test device, it is characterised in that described Glass airway tube is installed in another connecting hole having on cork.
Electric wire and cable jacket material oxidation induction period described above and content of carbon black test device, it is characterised in that described Thermocouple assembly is copper thermocouple assembly or platinum thermocouple component.
The principle of present invention test oxidation induction period is such:First power taking line cable jacket material is some, inserts combustion boat Hold in thing unit 91, combustion boat is put into the cavity of quartz ampoule, and as far as possible be placed on centre position, then cork plug is existed In the cavity of quartz ampoule one end;Set temperature value is 200 DEG C on tester, and nitrogen 4 is accessed into the second electromagnetism by pipeline The air inlet of valve, oxygen 3 is accessed to the air inlet of the first magnetic valve by pipeline, open second solenoid valve, and pass through tester Device controls the air inflow of nitrogen, opens the first magnetic valve, and it is zero to control the air inflow of oxygen by tester, adds annular Thermal is heated, tester by the thermometric end of thermocouple assembly to monitor heating-up temperature be setting value when, close the When two magnetic valves cut off nitrogen supply (NS) and further open the first magnetic valve and make supply for oxygen and oxygen flow with supplying nitrogen Flow it is the same and start timing, and be labeled as the very first time, the temperature in quartz ampoule is in the stable shape for rising and becoming steady State, when occurring being labeled as the second time when temperature rapidly rises suddenly on the display screen of tester, now stop annular-heating The heating of device and being passed through for oxygen;The difference of second time and the very first time are oxidation induction period;It is another on cork Individual connecting hole serve it is ventilative, make pressure remained steady inside quartz ampoule.
The principle of content of carbon black of the present invention is such:The first step:Combustion boat is heated to it is scorching hot, then in drier Cooling at least 30 minutes, combustion boat of weighing obtains original weight, will(1.0000±0.1000)The electric wire and cable jacket material of g weights Experiment is put into combustion boat, and another rise weighs, and subtracts the head weights that the weight of combustion boat is tested;Second step:Setting test The parameter value of instrument, the first stage is 350 DEG C, raising speed is 33 DEG C/min, Time constant is 20 minutes;Second stage is 450 DEG C, raising speed be 10 DEG C/min, Time constant be 10 minutes;Phase III is 500 DEG C, raising speed is 5 DEG C/min, Time constant is 30 minutes;Phase III is 550 DEG C, raising speed is 3 DEG C/min, Time constant is 40 minutes;Nitrogen is accessed second by pipeline The air inlet of magnetic valve, the thermometric end of thermocouple assembly are arranged in the cavity of the quartz ampoule other end and are with the inwall of quartz ampoule It is discontiguous, combustion boat will be put into the cavity of quartz ampoule by fixture, and centre position is placed on as far as possible, then by cork Sai Sai is in the cavity of quartz ampoule one end;It is 200ml/min that tester, which controls the flow velocity of nitrogen, leads to nitrogen until the phase III Terminate, closing is passed through nitrogen;3rd step:Take out combustion boat and weighed after being cooled down 20~30 minutes in drier and subtract burning The original weight of boat obtains time weight;4th step:Combustion boat is inserted in quartz ampoule again using fixture, and by cork plug in stone In the cavity of English pipe one end, the experiment of fourth stage set in second step is carried out, being passed through oxygen makes the electric wire in combustion boat electric Until extinguishing, the supply of closing tester and oxygen, taking-up combustion boat is placed on cold in drier cable sheath material completely burned But the original weight for being weighed after 20~30 minutes and subtracting combustion boat obtains whole weight;5th step:Be calculated content of carbon black=(It is secondary Weight-heavy eventually)/ first heavy × 100%.
Test method described above, weight all need to be accurate to 0.0001g.
The present invention at the trial can be hotter on tubular unit, heat-insulated by supporting body, will not damage branch base body.
Device in the present invention have it is simple in construction, easy make, the characteristics of cost is low, tester by industrial computer either The notebook computer either additional control element of desktop computer is formed, due to control solenoid valve conduction and closing or opening degree Technology is prior art, and therefore, applicant does not further spread out in this application;Further, since by with thermocouple Thermocouple assembly is come to be incorporated into industrial computer or notebook computer or desktop computer measurement temperature be also common technology, therefore also not Explanation is developed in details;Meanwhile show also be existing in a manner of form work curve for the temperature data monitored on computers There is technology, therefore the application does not also elaborate, technical staff in the field can implement by prior art;Meanwhile All it is existing skill to set pressure, temperature, flow, time, temperature raising speed, monitoring/record time etc. by programming Art, therefore also do not elaborate, technical staff in the field can implement by prior art.
The present invention has following main beneficial effect:Test device is simple in construction, it is easy make, cost is low, test data is accurate It is really reliable;Method of testing is simple, easily grasps, and testing cost is low.
Brief description of the drawings
Fig. 1 is the structural representation of apparatus of the present invention.
Embodiment
See Fig. 1, electric wire and cable jacket material oxidation induction period and content of carbon black test device, it is characterised in that it is included Have:The hollow quartz ampoule 11 of one tubular unit 1, a ring shaped heating mechanism 2, one, the first magnetic valve 31, second solenoid valve 41, one 5, base bodies 6 of supporting body, a thermocouple assembly 7, a tester 8, a combustion boat 9, cork;There are two on cork The connecting hole of insertion, cork plug is in the cavity of quartz ampoule one end;The logical of quartz ampoule can be accommodated by having inside tubular unit Road and in installment state, quartz ampoule is discontiguous with tubular unit;Ring shaped heating mechanism is spirally distributed in tubular In device, between the passage of quartz ampoule and the outer wall of quartz ampoule;The delivery outlet of first magnetic valve is connected to the one of cork In individual connecting hole, the delivery outlet of second solenoid valve is connected in the cavity of the quartz ampoule other end;Rest body is located on supporting body, Tubular unit is placed on branch base body, and tester controls the first magnetic valve by the first control unit, and tester passes through the Two control units control second solenoid valve, the thermometric end of thermocouple assembly be arranged in the cavity of the quartz ampoule other end and with quartz The inwall of pipe is discontiguous, and the other end of thermocouple assembly is connected on the temperature input interface of tester.
Electric wire and cable jacket material oxidation induction period described above and content of carbon black test device, it is characterised in that described Tubular unit is made of clear material.
Electric wire and cable jacket material oxidation induction period described above and content of carbon black test device, it is characterised in that described Glass airway tube is installed in another connecting hole having on cork.
Electric wire and cable jacket material oxidation induction period described above and content of carbon black test device, it is characterised in that described Thermocouple assembly is copper thermocouple assembly or platinum thermocouple component.
The principle of present invention test oxidation induction period is such:First power taking line cable jacket material is some, inserts combustion boat Hold in thing unit 91, combustion boat is put into the cavity of quartz ampoule, and as far as possible be placed on centre position, then cork plug is existed In the cavity of quartz ampoule one end;Set temperature value is 200 DEG C on tester, and nitrogen 4 is accessed into the second electromagnetism by pipeline The air inlet of valve, oxygen 3 is accessed to the air inlet of the first magnetic valve by pipeline, open second solenoid valve, and pass through tester Device controls the air inflow of nitrogen, opens the first magnetic valve, and it is zero to control the air inflow of oxygen by tester, adds annular Thermal is heated, tester by the thermometric end of thermocouple assembly to monitor heating-up temperature be setting value when, close the When two magnetic valves cut off nitrogen supply (NS) and further open the first magnetic valve and make supply for oxygen and oxygen flow with supplying nitrogen Flow it is the same and start timing, and be labeled as the very first time, the temperature in quartz ampoule is in the stable shape for rising and becoming steady State, when occurring being labeled as the second time when temperature rapidly rises suddenly on the display screen of tester, now stop annular-heating The heating of device and being passed through for oxygen;The difference of second time and the very first time are oxidation induction period;It is another on cork Individual connecting hole serve it is ventilative, make pressure remained steady inside quartz ampoule.
The principle of content of carbon black of the present invention is such:The first step:Combustion boat is heated to it is scorching hot, then in drier Cooling at least 30 minutes, combustion boat of weighing obtains original weight, will(1.0000±0.1000)The electric wire and cable jacket material of g weights Experiment is put into combustion boat, and another rise weighs, and subtracts the head weights that the weight of combustion boat is tested;Second step:Setting test The parameter value of instrument, the first stage is 350 DEG C, raising speed is 33 DEG C/min, Time constant is 20 minutes;Second stage is 450 DEG C, raising speed be 10 DEG C/min, Time constant be 10 minutes;Phase III is 500 DEG C, raising speed is 5 DEG C/min, Time constant is 30 minutes;Phase III is 550 DEG C, raising speed is 3 DEG C/min, Time constant is 40 minutes;Nitrogen is accessed second by pipeline The air inlet of magnetic valve, the thermometric end of thermocouple assembly are arranged in the cavity of the quartz ampoule other end and are with the inwall of quartz ampoule It is discontiguous, combustion boat will be put into the cavity of quartz ampoule by fixture, and centre position is placed on as far as possible, then by cork Sai Sai is in the cavity of quartz ampoule one end;It is 200ml/min that tester, which controls the flow velocity of nitrogen, leads to nitrogen until the phase III Terminate, closing is passed through nitrogen;3rd step:Take out combustion boat and weighed after being cooled down 20~30 minutes in drier and subtract burning The original weight of boat obtains time weight;4th step:Combustion boat is inserted in quartz ampoule again using fixture, and by cork plug in stone In the cavity of English pipe one end, the experiment of fourth stage set in second step is carried out, being passed through oxygen makes the electric wire in combustion boat electric Until extinguishing, the supply of closing tester and oxygen, taking-up combustion boat is placed on cold in drier cable sheath material completely burned But the original weight for being weighed after 20~30 minutes and subtracting combustion boat obtains whole weight;5th step:Be calculated content of carbon black=(It is secondary Weight-heavy eventually)/ first heavy × 100%.
The present invention at the trial can be hotter on tubular unit, heat-insulated by supporting body, will not damage branch base body.
Device in the present invention have it is simple in construction, easy make, the characteristics of cost is low, tester by industrial computer either The notebook computer either additional control element of desktop computer is formed, due to control solenoid valve conduction and closing or opening degree Technology is prior art, and therefore, applicant does not further spread out in this application;Further, since by with thermocouple Thermocouple assembly is come to be incorporated into industrial computer or notebook computer or desktop computer measurement temperature be also common technology, therefore also not Explanation is developed in details;Meanwhile show also be existing in a manner of form work curve for the temperature data monitored on computers There is technology, therefore the application does not also elaborate, technical staff in the field can implement by prior art;Meanwhile All it is existing skill to set pressure, temperature, flow, time, temperature raising speed, monitoring/record time etc. by programming Art, therefore also do not elaborate, technical staff in the field can implement by prior art.
The present invention has following main beneficial effect:Test device is simple in construction, it is easy make, cost is low, test data is accurate It is really reliable;Method of testing is simple, easily grasps, and testing cost is low.
The device of the present invention can also be used in the inspections of plastic material such as PP pipes, pvc pipe.
In the present invention, same device can test two kinds of parameters, cost savings the input of equipment.
The present invention is not limited to above-mentioned preferred forms, it will be appreciated that design of the invention can be by other a variety of shapes Formula is implemented to use, and they are also fallen within protection scope of the present invention.

Claims (1)

1. electric wire and cable jacket material oxidation induction period test device, it is characterised in that it includes:One tubular unit, an annular Heater, a hollow quartz ampoule, the first magnetic valve, second solenoid valve, a supporting body, a base body, a thermocouple assembly, One tester, a combustion boat, cork;There is the connecting hole of two insertions, cork plug is in quartz ampoule one end on cork Cavity in;The passage of quartz ampoule can be accommodated and in installment state by having inside tubular unit, quartz ampoule and tubular unit It is discontiguous;Ring shaped heating mechanism is spirally distributed in tubular unit, positioned at the passage and quartz ampoule of quartz ampoule Between outer wall;The delivery outlet of first magnetic valve is connected in a connecting hole of cork, the delivery outlet connection of second solenoid valve In the cavity of the quartz ampoule other end;Rest body is located on supporting body, and tubular unit is placed on branch base body, and tester leads to Cross the first control unit and control the first magnetic valve, tester controls second solenoid valve, thermocouple group by the second control unit The thermometric end of part be arranged in the cavity of the quartz ampoule other end and with the inwall of quartz ampoule be it is discontiguous, thermocouple assembly it is another One end is connected on the temperature input interface of tester;The tubular unit is made of clear material;The cork On glass airway tube is installed in another connecting hole for having;The thermocouple assembly is copper thermocouple assembly or platinum thermocouple Component;Described electric wire and cable jacket material oxidation induction period test device test electric wire and cable jacket material oxidation induction period Method, comprise the steps of:First power taking line cable jacket material is some, inserts the holding in thing unit of combustion boat, combustion boat is put into In the cavity of quartz ampoule, and centre position is placed on as far as possible, then by cork plug in the cavity of quartz ampoule one end;In tester Set temperature value is 200 DEG C on device, and nitrogen is accessed to the air inlet of second solenoid valve by pipeline, oxygen is accessed by pipeline The air inlet of first magnetic valve, second solenoid valve is opened, and the air inflow of nitrogen is controlled by tester, open the first electromagnetism Valve, and it is zero to control the air inflow of oxygen by tester, is heated ring shaped heating mechanism, tester passes through thermoelectricity The thermometric end of even component monitors heating-up temperature when being setting value, closes second solenoid valve and cuts off nitrogen supply (NS) and simultaneously further beats As the flow that the first magnetic valve is driven when making supply for oxygen and oxygen flow with for nitrogen and start timing, and be labeled as first Time, the temperature in quartz ampoule is in the stable state for rising and becoming steady, dashed forward when there is temperature on the display screen of tester It was labeled as the second time when so rapidly rising, now stops the heating of ring shaped heating mechanism and being passed through for oxygen;Second time with The difference of the very first time is oxidation induction period;Another connecting hole on cork serve it is ventilative, make inside quartz ampoule The effect of pressure remained steady.
CN201510731047.XA 2014-05-26 2014-05-26 Electric wire and cable jacket material oxidation induction period test device and method of testing Expired - Fee Related CN105223233B (en)

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CN201510731047.XA Expired - Fee Related CN105223233B (en) 2014-05-26 2014-05-26 Electric wire and cable jacket material oxidation induction period test device and method of testing
CN201510731005.6A Pending CN105241780A (en) 2014-05-26 2014-05-26 Apparatus and method for testing carbon black content of wire and cable sheathing material
CN201510731001.8A Pending CN105372149A (en) 2014-05-26 2014-05-26 Test device and test method for carbon black content of wire and cable sheath material

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