CN105222731A - A kind of basket type X-ray machine measured for waste and old lead acid accumulator cutting-height - Google Patents
A kind of basket type X-ray machine measured for waste and old lead acid accumulator cutting-height Download PDFInfo
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- CN105222731A CN105222731A CN201510816380.0A CN201510816380A CN105222731A CN 105222731 A CN105222731 A CN 105222731A CN 201510816380 A CN201510816380 A CN 201510816380A CN 105222731 A CN105222731 A CN 105222731A
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Abstract
The invention discloses a kind of basket type X-ray machine measured for waste and old lead acid accumulator cutting-height.Mainly comprise roller conveyor, stereotype casing, plumbous curtain, linear array detector, Lifting basket device, x-ray source; Lifting basket device U-shaped frame stopper protrudes from described roller conveyor roll surface setting height, and when waste and old lead acid accumulator because when stopper rests on U-shaped frame, trigger hanging basket lower frame to rise and waste and old lead acid accumulator jack-up is carried out horizontal linear array scanning for x-ray source, after the scan is complete, described U-shaped frame upper surface drops to the convenient waste and old lead acid accumulator this moment carried by roll surface of below roller conveyor roll surface and enters subsequent treatment line through stereotype casing.Cutting-height accurately can be obtained, improve cutting efficiency simultaneously.Different size lead-acid accumulator, after entering this device, all by cabinet scanning, completes the mensuration work of cutting-height, for next step cutting provides valid data.
Description
Technical field
The present invention relates to waste and old material recycling technical field, being specifically related to the device for measuring waste and old lead acid accumulator cutting-height.
Background technology
In the recovery process of waste and old lead acid accumulator, in smelting process, plumbous antimony and plumbous calcium founding are removed slag, and produce the shortcoming of the unnecessary loss of precious metal, therefore select method lead-calcium alloy and lead-antimony alloy separately reclaimed.Lead-calcium alloy is usually present in the screen alloy of pole group, and lead-antimony alloy is distributed in pole and bus-bar, and therefore according to the structure of lead-acid accumulator, cutting-height when splitting accumulator also just preferably can determine the root position at bus-bar.Bus-bar root is that bus-bar links part with net grid, being also most weakness in battery, for starting the boundary that battery is lead-antimony alloy and lead-calcium alloy, also can isolating the pole being with copper ring or stainless steel ring for energy storage battery.
The mensuration work of cut-point is comparatively numerous and diverse, following three kinds of modes are had to obtain the distance of bus-bar root to waste and old lead acid accumulator bottom under normal circumstances, one adopts manual measurement, but also have dilute sulfuric acid due in the structure that lead-acid accumulator specification is more and closed, cutting process must pay great man power and material; The second manufactures and designs business tie-up with lead-acid accumulator, obtains related data, but this process may relate to some enterprises secret, in fact faced by cost not little yet; The third adopts X-ray machine to scan, and the method is under the prerequisite of controlling cost, most effective, is also accepted extensively by lead-acid accumulator recovery side.But common x-ray scanning machine adopts longitudinally or vertical linear array scanning, because bus-bar root structure is compact, and cell widths and X source height are on the impact of imaging, and scanning image out often can not differentiate cutting-height, causes range determination inaccurate.
Summary of the invention
The technical problem to be solved in the present invention is intended to overcome prior art defect, provides a kind of structure simple and the basket type X-ray machine that measures of the cutting-height being applicable to different size lead-acid accumulator; Described X-ray machine accurately can differentiate the cutting-height bottom bus-bar, the cutting efficiency after improving in operation, makes subsequent handling rapidly by separated to lead-antimony alloy and lead-calcium alloy, can reduce separating difficulty, simplification recovery process.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
For the basket type X-ray machine that waste and old lead acid accumulator cutting-height measures, it is characterized in that: mainly comprise roller conveyor, stereotype casing, plumbous curtain, linear array detector, Lifting basket device, x-ray source, stereotype casing is housed above roller conveyor roll surface, and along roller conveyor transmission direction, stereotype casing is imported and exported position and is all provided with plumbous curtain, at stereotype casing internal, the horizontal both sides vertical with importing and exporting direction are separately installed with x-ray source and linear array detector, and the Lifting basket device for holding waste and old lead acid accumulator is housed between x-ray source and linear array detector, described Lifting basket device arranges carrying position as hanging basket workplace, and adjacent with carrying position and close exit position arranges carrying stopper, described Lifting basket device is set to: carrying position workplace is not higher than described roll surface, and carry stopper end face and protrude described roll surface, this protrusion makes lead-acid accumulator rely on double-strand roller carrying capacity and advance on the workplace of carrying position, when touching the carrying stopper of this protrusion, the resistance brought because of carrying stopper protrusion height and make lead-acid accumulator rest on the workplace of carrying position, trigger simultaneously and carrying position rises and lead-acid accumulator jack-up is carried out horizontal linear array scanning for x-ray source, after the scan is complete, described carrying position workplace and carrying stopper end face all drop to lower than roll surface, the convenient lead-acid accumulator this moment carried by roll surface enters subsequent treatment line through stereotype casing, after battery leaves, carrying stopper end face again rises to and protrudes from roll surface and carry position workplace not higher than described roll surface, for next waste and old lead acid accumulator stops location ready.
In technique scheme, roller conveyor mainly comprises running part and the roller as roll surface, and running part connects to form gear train by chain device and motor, and chain is by each roller association transmission.
In technique scheme, Lifting basket device mainly comprises basket, is fixed on the carrying position on basket and is close to carrying position and the carrying stopper of close Way out, forms the space holding lead-acid accumulator between basket and carrying position; Basket top is fixed with lifting web member, and lifting web member center arranges a nut; Lifting drive source is set above lifting web member, mainly comprises lifting motor and screw mandrel; Lifting motor is arranged on the top of quill shaft bearing fixed mount, output terminal is connected planetary reduction gear straight down and is vertically coupled together by the screw mandrel of spring coupling by planetary reduction gear axle and below, bearing seat fixed mount is arranged between spring coupling and screw mandrel, and Lifting basket device is fixed on roller conveyor by the fixed mount of bearing seat is unsettled; The fixed mount of bearing seat built with bearing seat, screw mandrel fixed by bearing seat and with the nut screw connection of below, be elevated web member when lifting motor is worked and drive Lifting basket to rise or decline.
In technique scheme, multiple U-shaped frame parallel interval arranges the carrying position formed bottom basket, and each U-shaped frame bottom upper surface is carrying position workplace, also arranges U-shaped frame stopper with multiple U-shaped frame is spaced and parallel bottom the basket of Way out; Bottom U-shaped frame stopper, upper surface is higher than U-shaped frame bottom upper surface; The thickness of U-shaped frame and U-shaped frame stopper is all less than each roller gap of roll surface, this Lifting basket device can be passed through from roller gap and realize lifting; Before lead-acid accumulator does not enter Lifting basket device, bottom U-shaped frame stopper, upper surface initial setting height protrudes from place roll surface, U-shaped frame bottom upper surface, not higher than roll surface, stops when lead-acid accumulator being advanced on described U-shaped frame bottom upper surface and touches the U-shaped frame stopper of protrusion.
In technique scheme, basket top along roller conveyor traffic direction both sides respectively fixing horizontal stretch out left support plate and the right support plate of U-shaped frame and U-shaped frame stopper, two side angles respectively with 4 linear bearings of left support plate and right support plate are fixed, and 4 straight optical axis are each passed through 4 linear bearings and straight optical axis holder is fixedly equipped with respectively in the upper and lower two ends of each straight optical axis; Led by straight optical axis when Lifting basket rises or decline.
In technique scheme, Lifting basket device mainly comprises basket, is fixed on the carrying position on basket and is close to carrying position and the carrying stopper of close Way out, forms the space holding lead-acid accumulator between basket and carrying position; Carrying position end face is workplace; Below roller conveyor, carrying arranges lifting web member bottom position, and lifting web member is connected with the lifting drive source arranged below roller conveyor; Before lead-acid accumulator enters, carrying position end face initial setting height does not protrude from roller conveyor place roll surface, carrying stopper protrudes from described roll surface, when making lead-acid accumulator rely on the expulsive force of roller conveyor and advance on the end face of carrying position, touching carrying stopper also rests on carrying position because protruding the resistance that brings, and trigger proximity switch simultaneously and then trigger lifting drive source, make carrying position end face rise and drive lead-acid accumulator to rise, start X source ray device simultaneously.
In technique scheme, the spaced and parallel setting of multiple inverted u-shaped frames, form the described carrying position of Lifting basket device, each inverted u-shaped frame end face is carrying position workplace, adjacent the inversion stopper that an end face exceeds U-shaped arch is separately set near Way out is parallel with inverted u-shaped frame: each inverted u-shaped frame and is inverted stopper thickness and is less than each roller gap of roll surface, makes inverted u-shaped frame and inversion stopper can pass through from roller gap and realize being elevated; Before lead-acid accumulator does not enter inverted u-shaped frame end face, be inverted stopper end face initial setting height and protrude from roll surface and inverted u-shaped frame end face not higher than roll surface, when lead-acid accumulator being advanced on inverted u-shaped frame end face and touches described inversion stopper, because being inverted stopper initial setting higher resistance and stopping, this touching triggers proximity switch and lifting drive source simultaneously and makes inverted u-shaped frame drive lead-acid accumulator rise and start X source ray device.
In technique scheme, be fixed with waste and old acid solution diversion trench below roller conveyor, waste and old acid solution diversion trench afterbody is also welded with waste liquid vent pipe.
In technique scheme, roller conveyor importer upwards roll surface guide piece is installed, guide piece comprises guide plate and guide roller, guide plate is fixed on roller conveyor both sides, guide roller be arranged on to stretch out inside guide plate upper surface and from guide plate toward roller conveyor place roll surface level in case with waste and old lead acid accumulator sliding contact.
In technique scheme, X source continuously carries out horizontal linear array scanning to lead-acid accumulator in lead-acid accumulator vertical-lifting process, scan 1/3 i.e. stop motion of lead-acid accumulator height, by host computer, image is processed, waste and old lead acid accumulator elevation information signal is sent to the cutting machine of subsequent processing.
Specific embodiment of the invention process is: by the conveying of the preceding paragraph streamline, waste and old lead acid accumulator is directed, lead-acid accumulator enters on the roller conveyor of this equipment in upper cover vertical mode upward, guide piece before plumbous curtain leads again, lead-acid accumulator steadily successfully can push the plumbous curtain before stereotype casing open, enter in the Lifting basket of jacking gear, no matter lifting drive source to be put or underlying, before lead-acid accumulator enters, now except the U-shaped frame stopper near outlet protrudes roller plane, the upper surface of U-shaped frame is not all higher than roller conveyor place roll surface, this setting makes lead-acid accumulator enter U-shaped frame workplace under roller conveying, and can due to the raised area stop motion of U-shaped frame stopper, trigger the proximity switch in Lifting basket device this moment, lifting motor starts, planetary reduction gear and screw mandrel is driven to rotate successively, nut promotes whole Lifting basket under the rotation of screw mandrel, meanwhile X source ray device starts.X source continuously carries out horizontal linear array scanning to lead-acid accumulator in lifting of hanging basket process, scan 1/3 i.e. stop motion of lead-acid accumulator height, by host computer, image is processed, bus-bar root distance signal is sent to the cutting machine of subsequent processing.After completing scanning process, lifting motor reverses, and Lifting basket starts to decline, drop to lowermost end, stop motion after below the roller surface level that hanging basket lower frame is all in roller conveyor, now lead-acid accumulator continues to be driven by roller conveyor to move ahead, and leaves Lifting basket device; Then Lifting basket device rises, and the U-shaped frame stopper of Lifting basket device is protruded, and the U-shaped frame carrying lead-acid accumulator is all lower than roller plane, for next lead-acid accumulator stops location ready.Then waste and old lead acid accumulator moves out stereotype casing, enters in next operation.
The present invention is directed to the variety of problems that existing mensuration scheme exposes, according to the structure of existing x-ray scanning theory and waste and old lead acid accumulator bus-bar root, the arrangement form of change X-ray machine inside, change X-ray longitudinal scanning into transversal scanning, increase the imaging definition after x-ray scanning, simultaneously devise general jacking gear according to existing different size lead-acid accumulator on the market, make the work of cutting-height mensuration directly more convenient; Described jacking gear can realize: be placed on request on roller conveyor by waste and old lead acid accumulator, under the conveying of roller, run into guide piece righting enters in Lifting basket device, the U-shaped frame stopper be close to U-shaped frame in Lifting basket stops lead-acid accumulator moving, trigger proximity switch simultaneously, lifting motor moves, promote U-shaped frame and scanning work is carried out to waste and old lead acid accumulator, obtaining cutting-height data.
The longitudinal fan-shaped emission X ray of existing vertical line array detector forms longitudinal linear array scanning, in conjunction with battery levels motion, can detect the shape of inside battery, but can not accurate height measuring information.If the precise information of obtaining, the positional information of battery, X source and detector pitch information must be increased, by calculating precise height information.And detector of the present invention adopts longitudinally horizontal array detector, the horizontal fan-shaped emission of X ray forms horizontal linear array scanning, moves, need not increase the positional information of battery, X source and detector pitch information in conjunction with battery at vertical direction, without the need to scanner head motion, precise height information can be obtained.
This device achieves the work of cutting-height mensuration full-automaticly, and for lead-calcium alloy in later separation lead-acid accumulator and lead-antimony alloy part provide effectively and data and image clearly, reduce later separation difficulty, improve the recovery utilization rate of waste and old lead acid accumulator, reduce cost recovery, raise the efficiency, greatly reduce measuring workload.
On the whole, the present invention has following beneficial effect: 1. this equipment saves manpower cost of determination effectively, avoids and cuts off the inner acid solution of waste and old lead acid accumulator to the injury of people in blindness point; 2. contribute to the pipelining of waste and old lead acid accumulator recovery process; 3. according to actual conditions, vertical for traditional X-ray linear array scanning is changed to transversal scanning, obtain cutting-height more accurately; 4. improve the efficiency of cutting simultaneously, X-ray linear array scanning is carried out to the waste and old lead acid accumulator of different size, find bottom cutting-height bus-bar, for pre-treatment work carried out by the inner lead-calcium alloy of accurate separating waste, worn lead-acid accumulator and lead-antimony alloy, this makes cutting and separating machine of the present invention have very high science and practicality.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is described further.
Fig. 1 is the external structure schematic diagram of the basket type X-ray machine embodiment that the present invention measures for waste and old lead acid accumulator cutting-height;
Fig. 2 is the inner structure schematic diagram of the basket type X-ray machine embodiment that the present invention measures for waste and old lead acid accumulator cutting-height;
Fig. 3 is the structural representation of the guide piece that the present invention comprises;
Fig. 4 is the structural representation of the roller conveyor that the present invention comprises;
Fig. 5 is the structural representation in the x-ray source that the present invention comprises;
Fig. 6 is the Lifting basket device one-piece construction schematic diagram that the present invention comprises;
Fig. 7 is the Lifting basket device lifting drive source structure schematic diagram that the present invention comprises;
Fig. 8 is the structural representation of Lifting basket device of the present invention;
Fig. 9 is the structural representation of the waste and old acid solution guiding device that the present invention comprises;
Figure 10 is the structural representation of another embodiment of Lifting basket device of the present invention;
Figure 11 is the bottom drives structure schematic diagram of another embodiment of Lifting basket device of the present invention.
Embodiment
According to the basket type X-ray machine for waste and old lead acid accumulator cutting-height mensuration of the invention process as shown in Fig. 1 ~ 9, mainly comprise: roller conveyor 4, stereotype casing 2, plumbous curtain 1, linear array detector 5, Lifting basket device 6, x-ray source 7.Above roller conveyor 4 roll surface, stereotype casing 2 is equipped with in middle, along the transmission direction of roller conveyor 4 roll surface, stereotype casing 2 is imported and exported position and is all provided with plumbous curtain 1, inner at stereotype casing 2, the horizontal both sides vertical with importing and exporting direction are separately installed with x-ray source 7 and linear array detector 5, Lifting basket device 6 for holding lead-acid accumulator is housed between x-ray source 7 and linear array detector 5, the U-shaped frame 37 that uniform intervals arranges U-shaped frame stopper 38 and holds lead-acid accumulator is set bottom Lifting basket device 6, described Lifting basket device 6 is set to: before lead-acid accumulator 9 enters, described U-shaped frame 37 upper surface is not higher than roller conveyor 4 roll surface, and the U-shaped frame stopper 38 upper surface initial setting height that Way out is arranged protrudes from described roll surface, this initial setting height is set to rely on the thrust of roller conveyor 4 when lead-acid accumulator 9 and continue to touch described U-shaped frame stopper 38 when advancing on U-shaped frame 37, lead-acid accumulator 9 jack-up is scanned for x-ray source 7 by this U-shaped frame 37, after the scan is complete, described Lifting basket device 6 drops to extreme lower position, U-shaped frame 37 is made to be positioned at below roller conveyor 4 roll surface, waste and old lead acid accumulator on roll surface is facilitated to enter subsequent treatment line through stereotype casing 2, after lead-acid accumulator leaves, Lifting basket device 6 promotes a segment distance, U-shaped frame stopper 38 is made to protrude roll surface, wait for that the conveying of next lead-acid accumulator is come in, in use, lead-acid accumulator 9 upper cover is positioned over upward and roller conveyor 4 carries out transmitting and by stereotype casing 2.
As Fig. 2 ~ 4, roller conveyor 4 importer upwards roll surface guide piece 3 is installed, guide piece 3 comprises guide plate 11 and guide roller 10, guide plate 11 plate face is parallel with roller conveyor 4 roll surface and be fixed on channel-section steel 16 flange plate of roller conveyor 4 both sides, guide roller 10 be arranged on guide plate 11 upper surface away from the side of channel-section steel 16 flange plate and level stretch out from guide plate 11 toward roller conveyor 4 roll surface and with lead-acid accumulator 9 sliding contact.
As Fig. 2 ~ 4, roller conveyor 4 mainly comprises roller 12 as roll surface and running part, and running part comprises short chain 13, conveyor motor 19, hinge wheel 18, reel chain 17, is connected between roller 12 by short chain 13, and roller 12 both sides are retrained by channel-section steel 16; Motor support base 20 is installed below roller 12; Conveyor motor 19 is fixed on motor support base 20, and forms gear train by hinge wheel 18 and reel chain 17 with top roller 12; Channel-section steel 16 flange plate of roller 12 wherein side is welded with sprocket wheel baffle plate 15 for retraining from top sprocket wheel, and roller conveyor 4 is supported by the supporting leg 14 of lower end.
As Fig. 2,6 ~ 8, Lifting basket device 6 is fixed on roller conveyor 4, Lifting basket device 6 mainly comprises: hanging basket upper ledge 35, be fixed on the hanging basket lower frame 36 on hanging basket upper ledge 35 and be fixed on the multiple U-shaped frame 37 on hanging basket lower frame 36, and the clamping space between three forms the hanging basket space holding lead-acid accumulator 9; The top of hanging basket upper ledge 35 and the lifting web member 34 of hollow support are fixed, and lifting web member 34 support, top center arranges a nut 33; Lifting drive source is set above lifting web member 34, mainly comprises lifting motor 27 and screw mandrel 32; Lifting motor 27 output terminal connects planetary reduction gear 28 straight down, planetary reduction gear 28 is arranged on the top of a quill shaft bearing 29, in the hollow space of quill shaft bearing 29, spring coupling 30 and bearing seat 31 are from top to bottom set, the screw mandrel 32 of planetary reduction gear 28 axle and below vertically couples together by spring coupling 30, screw mandrel 32 is fixed by bearing seat 31, and coordinate with the nut 33 of below, be elevated web member 34 when lifting motor 27 is worked and drive the hanging basket of below to rise or decline.
Multiple U-shaped frame 37 and a U-shaped frame stopper 38 are all fixedly suspended on hanging basket lower frame 36; The spaced and parallel setting of multiple U-shaped frame 37 forms bottom hanging basket, U-shaped frame stopper 38 is arranged with the same parallel interval of each U-shaped frame 37, and be arranged near lead-acid accumulator Way out bottom hanging basket, the thickness gap be all less than between roller 12 of each U-shaped frame 37 makes this U-shaped frame 37 to pass through from the gap of roller 12 and to realize the lifting bottom travelling cradle; Before lead-acid accumulator 9 does not enter hanging basket lower frame 36, Lifting basket device 6 promotes a segment distance relative to lowermost end, now initial setting height except near the U-shaped frame stopper 38 of endpiece being to protrude roller conveyor 4 roll surface, U-shaped frame 37 upper surface is all lower than roller conveyor 4 roll surface, therefore can stop stop motion due to U-shaped frame stopper 38 after lead-acid accumulator 9 enters U-shaped frame 37 under roller conveying, make U-shaped frame 37 start to rise and start X source ray device 7.After the scan is complete, described hanging basket lower frame 36 upper surface is set to drop to extreme lower position and makes U-shaped frame 37 and U-shaped frame stopper 38 upper surface all allow lead-acid accumulator pass through lower than roller conveyor 4 roll surface, after lead-acid accumulator leaves, Lifting basket device 6 promotes a segment distance, make U-shaped frame stopper 38 to protrude roll surface, wait for that the conveying of next lead-acid accumulator 9 is come in.
As Fig. 2,6 and 8, hanging basket upper ledge 35 is fixedly installed left support plate 26 and right support plate 25 respectively along the both sides of roller conveyor 4 traffic direction, and left support plate 26 and right support plate 25 stretch out the left and right sides of U-shaped frame 37 and U-shaped frame stopper 38 all in the horizontal direction; Two side angles respectively with 4 linear bearings 22 of left support plate 26 and right support plate 25 are fixed, and 4 optical axises 23 are each passed through 4 linear bearings 22 and linear axis bearing 24 is equipped with at each optical axis about 23 two ends respectively; Led by optical axis 23 when Lifting basket 35 rises or declines.Each optical axis 23 lower end is fixed on cabinet supports part 8, and cabinet supports part 8 is arranged on outside channel-section steel 16 flange plate of both sides, and on channel-section steel 16 flange plate of both sides respectively fixed support x-ray source 7 and linear array detector 5 are set.
Preferably, width about the 40mm that width that lead-acid accumulator passes through is greater than hanging basket upper ledge 35 is held between U-shaped frame 37 left and right sides, U-shaped frame stopper 38 near endpiece will exceed the general 25 ~ 50mm of U-shaped frame 37 and be used for being used as stopper, and require that the upper surface of hanging basket lower frame 36 all must lower than roll surface when the right support plate 25 of Lifting basket and left support plate 26 drop to minimum point.
As Fig. 1,2 and 5, Lifting basket device 6 outside covered by stereotype casing 2, and cabinet supports part 8 is equipped with in roller conveyor 4 both sides below stereotype casing 2; On cabinet supports part 8, in the inner right side of stereotype casing 2, x-ray source 7 is housed, x-ray source 7 by radiographic source bearing 21 fix, stereotype casing 2 inside left and x-ray source 7 relative position are equipped with linear array detector 5; The import and export of stereotype casing 2 is furnished with plumbous curtain 1, is fixed with acid solution blower inlet casing 39 on the downside of roller conveyor 4, and acid solution blower inlet casing 39 afterbody is also welded with acid solution delivery line 40.
Described Lifting basket device 6 motor is lifting motor 27 is servomotor, also can replace the kinematic train such as lifting motor 27 and planetary reduction gear 28, spring coupling 30, screw mandrel 32, nut 33 with straight line cylinder or hydraulic cylinder simultaneously.
Have certain gradient bottom described acid solution blower inlet casing 39, the acid solution that convenient damaged waste and old lead acid accumulator is splashed in course of conveying carries out collecting process.
The specific implementation process of this embodiment is: by the conveying of the preceding paragraph streamline, waste and old lead acid accumulator is directed, lead-acid accumulator 9 enters on the roller conveyor 4 of this equipment in vertical mode, guide piece 3 before plumbous curtain leads again, waste and old lead acid accumulator steadily successfully can push the plumbous curtain 1 before stereotype casing 2 open, enter on the U-shaped frame 37 of jacking gear, due to the effect of the single U-shaped frame stopper 38 near exporter, lead-acid accumulator 9 can stop forward movement and rest on U-shaped frame 37, trigger the proximity switch in Lifting basket device 6 this moment, lifting motor 27 starts, planetary reduction gear 28 and screw mandrel 32 is driven to rotate successively, nut 33 promotes lead-acid accumulator 9 under the rotation of screw mandrel 32, meanwhile X source ray device 7 starts.X source continuously carries out linear array scanning to lead-acid accumulator in lifting of hanging basket process, has scanned 1/3 i.e. stop motion of lead-acid accumulator height, has been processed by host computer to image, bus-bar root distance signal has been sent to the cutting machine of subsequent processing.After completing scanning process, lifting motor 27 reverses, lead-acid accumulator 9 starts to decline, drop to lowermost end, stop motion after below the roll surface surface level that U-shaped frame 37 and U-shaped frame stopper 38 are all in roller conveyor 4, now roller conveyor 4 drives lead-acid accumulator 9 to move ahead to leave Lifting basket device 6 and enters in next operation; When lead-acid accumulator 9 moves out stereotype casing 2, Lifting basket device 6 rises, until protrude 25 ~ 50mm in roller 12 near the single U-shaped frame stopper 38 of exporter, for next lead-acid accumulator stops detection and localization ready.
As Figure 10 and 11, the Lifting basket device 6 of the basket type X-ray machine that described waste and old lead acid accumulator cutting-height measures also has another kind of embodiment, the lifting web member of Lifting basket device 6 and lifting drive source can be mounted to below roller conveyor 4 on transmission support 41, transmission support 41 is fixed with motor support base II 51, and motor 42, bearing seat II 45 and multidiameter 52 are installed in motor support base II 51 end face, multidiameter 52 is equipped with pinion wheel 43, the spur rack 44 be mounted on lifter plate 48 coordinated with pinion wheel 43, lifter plate 48 welded top has inverted u-shaped frame 50 and is inverted stopper 49, the top of inverted u-shaped frame 50 is used for the carrying lead-acid accumulator 9 when scanning,
As Figure 10 and 11, hand basket concrete structure is elevated as follows: multiple inverted u-shaped frame 50 and a spaced and parallel arrangement of inversion stopper 49 are welded on lifter plate 48 under another kind of embodiment, spur rack 44 is fixed on lifter plate 48, and spur rack 44 is installed with power source motor 42 and coordinated.Wherein, inversion stopper 49 end face near exporter protrudes from inverted U-shaped frame 50 end face, and preferred protrusion height is 25 ~ 50mm; Before lead-acid accumulator 9 enters, the top of lifting hand basket is except protruding except roller plane near single inversion stopper 49 end face of exporter, inverted u-shaped frame 50 end face is all lower than roller conveyor 4 roll surface, this setting makes lead-acid accumulator 9 enter inverted u-shaped frame 50 end face under roller conveying, and owing to being inverted the raised area stop motion of stopper 49, proximity switch startup Lifting basket device 6 can being triggered simultaneously and make lead-acid accumulator 9 increase and start X source ray device 7.
The specific implementation process of this another embodiment is: by the conveying of the preceding paragraph streamline, waste and old lead acid accumulator is directed, lead-acid accumulator 9 enters on the roller conveyor 4 of this equipment in vertical mode, guide piece 3 before plumbous curtain leads again, waste and old lead acid accumulator steadily successfully can push the plumbous curtain 1 before stereotype casing 2 open, enter on the inverted u-shaped frame 50 of jacking gear, due to the effect of the single inversion stopper 49 near exporter, lead-acid accumulator 9 can stop forward movement and rest on inverted u-shaped frame 50, trigger the proximity switch in Lifting basket device 6 this moment, motor 42 starts, planetary reduction gear 28 and multidiameter 52 is driven to rotate successively, multidiameter 52 drives pinion wheel 43 to rotate, the spur rack 44 coordinated with it starts to move up, and promote lead-acid accumulator 9 by inverted u-shaped frame 50, meanwhile X source ray device 7 starts.X source continuously carries out linear array scanning to lead-acid accumulator 9 in lifting of hanging basket process, scan 1/3 i.e. stop motion of lead-acid accumulator 9 height, by host computer, image is processed, bus-bar root distance signal is sent to the cutting machine of subsequent processing.After completing scanning process, motor 42 reverses, lead-acid accumulator 9 starts to decline, drop to lowermost end, all inverted u-shaped frames 50 and inversion stopper 49 are all in stop motion after below roller 13 surface level of roller conveyor 4, now lead-acid accumulator 9 continues to be driven by roller conveyor 4 to move ahead, leave Lifting basket device 6, then the lifter plate 48 in Lifting basket device 6 rises, until protrude 25 ~ 50mm in roller 12 near the inversion stopper 49 of exporter, for next lead-acid accumulator location is ready.Then waste and old lead acid accumulator moves out stereotype casing 2, enters in next operation.
Claims (10)
1., for the basket type X-ray machine that waste and old lead acid accumulator cutting-height measures, it is characterized in that: mainly comprise roller conveyor, stereotype casing, plumbous curtain, linear array detector, Lifting basket device, x-ray source, stereotype casing is housed above roller conveyor roll surface, and along roller conveyor transmission direction, stereotype casing is imported and exported position and is all provided with plumbous curtain, at stereotype casing internal, the horizontal both sides vertical with importing and exporting direction are separately installed with x-ray source and linear array detector, and the Lifting basket device for holding waste and old lead acid accumulator is housed between x-ray source and linear array detector, described Lifting basket device arranges carrying position as hanging basket workplace, and adjacent with carrying position and close exit position arranges carrying stopper, described Lifting basket device is set to: carrying position workplace is not higher than described roll surface, and carry stopper end face and protrude described roll surface, this protrusion makes lead-acid accumulator rely on double-strand roller carrying capacity and advances to when carrying position workplace touches the carrying stopper of this protrusion, the resistance brought because of carrying stopper protrusion height and make lead-acid accumulator rest on the workplace of carrying position, trigger simultaneously and carrying position rises and lead-acid accumulator jack-up is carried out horizontal linear array scanning for x-ray source, after the scan is complete, described carrying position workplace and carrying stopper end face all drop to lower than roll surface, the convenient lead-acid accumulator this moment carried by roll surface enters subsequent treatment line through stereotype casing, after battery leaves, carrying stopper end face again rises to and protrudes from roll surface and carry position workplace not higher than described roll surface, for next waste and old lead acid accumulator stops location ready.
2. the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height according to claim 1, it is characterized in that: roller conveyor mainly comprises running part and the roller as roll surface, running part connects to form gear train by chain device and motor, and chain is by each roller association transmission.
3. the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height according to claim 1, it is characterized in that: Lifting basket device mainly comprises basket, is fixed on the carrying position on basket and is close to carrying position and the carrying stopper of close Way out, forms the space holding lead-acid accumulator between basket and carrying position; Basket top is fixed with lifting web member, and lifting web member center arranges a nut; Lifting drive source is set above lifting web member, mainly comprises lifting motor and screw mandrel; Lifting motor is arranged on the top of quill shaft bearing fixed mount, output terminal is connected planetary reduction gear straight down and is vertically coupled together by the screw mandrel of spring coupling by planetary reduction gear axle and below, bearing seat fixed mount is arranged between spring coupling and screw mandrel, and Lifting basket device is fixed on roller conveyor by bearing seat fixed mount is unsettled; Bearing seat is fixing built with bearing seat, screw mandrel fixed by bearing seat and with the nut screw connection of below, be elevated web member when lifting motor work and drive Lifting basket to rise or decline.
4. the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height according to claim 3, it is characterized in that: multiple U-shaped frame parallel interval arranges the carrying position formed bottom basket, each U-shaped frame bottom upper surface is carrying position workplace, also arranges U-shaped frame stopper with multiple U-shaped frame is spaced and parallel bottom the basket of Way out; Bottom U-shaped frame stopper, upper surface is higher than U-shaped frame bottom upper surface; The thickness of U-shaped frame and U-shaped frame stopper is all less than each roller gap of roll surface and this Lifting basket device can be passed through from roller gap and realize lifting; Before lead-acid accumulator does not enter Lifting basket device, bottom U-shaped frame stopper, upper surface initial setting height protrudes from place roll surface, U-shaped frame bottom upper surface, not higher than roll surface, stops when lead-acid accumulator being advanced on described U-shaped frame bottom upper surface and touches the U-shaped frame stopper of protrusion.
5. the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height according to claim 3 or 4, it is characterized in that: basket top along roller conveyor traffic direction both sides respectively fixing horizontal stretch out left support plate and the right support plate of U-shaped frame and U-shaped frame stopper, two side angles of left support plate and right support plate fix a linear bearing respectively, and 4 straight optical axis are each passed through 4 linear bearings and straight optical axis holder is fixedly equipped with respectively in the upper and lower two ends of each straight optical axis; Led by straight optical axis when Lifting basket rises or decline.
6. the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height according to claim 3, it is characterized in that: Lifting basket device mainly comprises basket, is fixed on the carrying position on basket and is close to carrying position and the carrying stopper of close Way out, forms the space holding lead-acid accumulator between basket and carrying position; Carrying position end face is workplace; Below roller conveyor, carrying arranges lifting web member bottom position, and lifting web member is connected with the lifting drive source arranged below roller conveyor; Before lead-acid accumulator enters, carrying position end face initial setting height does not protrude from roller conveyor place roll surface, carrying stopper protrudes from described roll surface, when making lead-acid accumulator rely on the promotion inertial force of roller conveyor and advance on the end face of carrying position, touching carrying stopper also rests on carrying position because protruding the resistance that brings, and trigger proximity switch simultaneously and then trigger lifting drive source, make carrying position end face rise and drive lead-acid accumulator to rise, start X source ray device simultaneously.
7. the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height according to claim 6, it is characterized in that: multiple inverted u-shaped frame is spaced and parallel arranges the described carrying position forming Lifting basket device, each inverted u-shaped frame end face is carrying position workplace, adjacent the inversion stopper that an end face exceeds U-shaped arch is separately set near Way out is parallel with inverted u-shaped frame: each inverted u-shaped frame and is inverted stopper thickness and is all less than each roller gap of roll surface, makes inverted u-shaped frame and inversion stopper can pass through from roller gap and realize being elevated; Before lead-acid accumulator does not enter inverted u-shaped frame end face, be inverted stopper end face initial setting height and protrude from roll surface and inverted u-shaped frame end face not higher than roll surface, when lead-acid accumulator being advanced on inverted u-shaped frame end face and touches described inversion stopper, because being inverted stopper initial setting higher resistance and stopping, this touching triggers proximity switch and lifting drive source simultaneously and makes inverted u-shaped frame drive lead-acid accumulator rise and start X source ray device.
8., according to the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height one of claims 1 to 3 Suo Shu, it is characterized in that: be fixed with waste and old acid solution diversion trench below roller conveyor, waste and old acid solution diversion trench afterbody is also welded with waste liquid vent pipe.
9. according to the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height one of claims 1 to 3 Suo Shu, it is characterized in that: roller conveyor importer upwards roll surface guide piece is installed, guide piece comprises guide plate and guide roller, guide plate is fixed on roller conveyor both sides, guide roller be arranged on to stretch out inside guide plate upper surface and from guide plate toward roller conveyor place roll surface level in case with waste and old lead acid accumulator sliding contact.
10. according to the basket type X-ray machine measured for waste and old lead acid accumulator cutting-height one of claims 1 to 3 Suo Shu, it is characterized in that: X source continuously carries out horizontal linear array scanning to lead-acid accumulator in lead-acid accumulator vertical-lifting process, scan 1/3 i.e. stop motion of lead-acid accumulator height, by host computer, image is processed, waste and old lead acid accumulator altitude signal is sent to the cutting machine of subsequent processing.
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| CN201510816380.0A CN105222731B (en) | 2015-11-20 | 2015-11-20 | A kind of basket type X-ray machine for waste and old lead acid accumulator cutting-height measure |
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| CN201510816380.0A CN105222731B (en) | 2015-11-20 | 2015-11-20 | A kind of basket type X-ray machine for waste and old lead acid accumulator cutting-height measure |
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