CN105220170A - Large-scale cleaning room with liquor automatic cycle and workpiece cleaning method thereof - Google Patents
Large-scale cleaning room with liquor automatic cycle and workpiece cleaning method thereof Download PDFInfo
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- CN105220170A CN105220170A CN201510731951.0A CN201510731951A CN105220170A CN 105220170 A CN105220170 A CN 105220170A CN 201510731951 A CN201510731951 A CN 201510731951A CN 105220170 A CN105220170 A CN 105220170A
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Abstract
The invention discloses a kind of large-scale cleaning room with liquor automatic cycle, comprise equal force feed air compartment, cleaning chamber body, degreasing tank, pure water groove, Phosphating Slot, spray pump, air-supply unit, off gas treatment unit, waste fitment, Treated sewage reusing equipment and pure water equipment, described equal force feed air compartment is arranged on the top of cleaning chamber body, and described degreasing tank, pure water groove, Phosphating Slot are connected with spray pump respectively by pipeline.By the way, the large-scale cleaning room of band liquor automatic cycle provided by the invention and the method for workpiece cleaning thereof, be mainly used in cleaning when manually spraying and oven dry, complete the work required for above-mentioned technique in same cleaning room, mainly for large-scale workpiece, as numerically-controlled machine, large fan, the production capacities such as large-scale step-down gear are low, bulky workpiece, achieve recycling of degreasing fluid and Phosphating Solution simultaneously, reduce costs, reach effect of energy-conserving and environment-protective.
Description
Technical field
The present invention relates to the field of metal finishing, particularly relate to a kind of large-scale cleaning room with liquor automatic cycle and workpiece cleaning method thereof, be applicable to the surperficial degreasing before to band large-scale metal Workpiece coating and bonderizing and moisture and dry.
Background technology
The surface of band large-scale metal workpiece needs to process metalwork surface before application, and technique is: degreasing-washing-phosphatization-washing-moisture is dried.Current cleaning equipment of the same type, is all directly disposed to Waste Water Treatment by the degreasing fluid after spray and Phosphating Solution, neither energy-conservation, also uneconomical.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of large-scale cleaning room with liquor automatic cycle, be mainly used in cleaning when manually spraying and oven dry, the work required for above-mentioned technique is completed, mainly for large-scale workpiece, as numerically-controlled machine in same cleaning room, large fan, the production capacities such as large-scale step-down gear are low, bulky workpiece, achieve recycling of degreasing fluid and Phosphating Solution simultaneously, reduce costs, reach effect of energy-conserving and environment-protective.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: provide a kind of large-scale cleaning room with liquor automatic cycle, comprise equal force feed air compartment, cleaning chamber body, degreasing tank, pure water groove, Phosphating Slot, spray pump, air-supply unit, off gas treatment unit, waste fitment, Treated sewage reusing equipment and pure water equipment, described equal force feed air compartment is arranged on the top of cleaning chamber body, described degreasing tank, pure water groove, Phosphating Slot is connected with spray pump respectively by pipeline, described waste fitment is connected with Phosphating Slot with degreasing tank respectively, described waste fitment is also connected with pure water groove with pure water equipment by water reuse apparatus, described air-supply unit is connected with equal force feed air compartment, described off gas treatment unit is connected with cleaning chamber body.
In a preferred embodiment of the present invention, described band large-scale metal element purge room also comprises lift pump, and described lift pump is arranged in the trench reservoir of cleaning chamber body.
In a preferred embodiment of the present invention, described band large-scale metal element purge room also comprises recuperator, and the fresh inlet of described recuperator is connected with off gas treatment unit with described air-supply unit respectively with waste gas outlet.
In a preferred embodiment of the present invention, described band large-scale metal element purge room also comprises electric heater, and described electric heater is arranged in degreasing tank, pure water groove and Phosphating Slot respectively.
In a preferred embodiment of the present invention, described band large-scale metal element purge room also comprises magnetic valve, and described magnetic valve is separately positioned on degreasing tank, pure water groove, Phosphating Slot and waste fitment.
In a preferred embodiment of the present invention, described band large-scale metal element purge room also comprises Electric air valve, and described Electric air valve is separately positioned on air-supply unit and off gas treatment unit.
In a preferred embodiment of the present invention, described band large-scale metal element purge room also comprises high-pressure spraying machine, and described high-pressure spraying machine is connected with spray pump.
In a preferred embodiment of the present invention, described band large-scale metal element purge room also comprises automatic residue machine, and described automatic residue machine is separately positioned on the top of degreasing tank and Phosphating Slot.
In a preferred embodiment of the present invention, described band large-scale metal element purge room also comprises the telemanipulator of electrical apparatus control system and control apparatus Controlling System.
For solving the problems of the technologies described above, another technical solution used in the present invention is: a kind of workpiece cleaning method providing large-scale cleaning room with liquor automatic cycle, comprises following concrete steps:
A, by telemanipulator select degreasing spray, electrical apparatus control system Controlling solenoid valve connects the pipeline of degreasing tank and spray pump automatically, start high-pressure spraying machine and start degreasing spray, the degreasing fluid of ejection converges in the trench reservoir of cleaning chamber body, these degreasing fluids are got back in degreasing tank by lift pump automatic pump, by the automatic residue machine at degreasing tank top, the degreasing fluid returned is filtered, ensure that inclusion-free is mixed into liquid, and filter greasy dirt, repeat above-mentioned action continuously, until complete the skimming treatment of all surfaces;
B, by telemanipulator select pure water cleaning, electrical apparatus control system Controlling solenoid valve connects the pipeline of pure water groove and spray pump automatically, start high-pressure spraying machine and start pure water spray, the water liquid of ejection converges in the trench reservoir of cleaning chamber body, these water liquid are carried out wastewater treatment by lift pump automatic pump to waste fitment, using by turning back in pure water groove after Treated sewage reusing equipment and pure water equipment process again, repeating above-mentioned action continuously, until the pure water completing workpiece all surfaces washes process;
C, by telemanipulator select phosphatization spray, electrical apparatus control system Controlling solenoid valve connects the pipeline of Phosphating Slot and spray pump automatically, start high-pressure spraying machine and start phosphatization spray, the Phosphating Solution of ejection converges in the trench reservoir of cleaning chamber body, these Phosphating Solutions are got back in Phosphating Slot by lift pump automatic pump, by the automatic residue machine at Phosphating Slot top, the Phosphating Solution returned is filtered, ensure that inclusion-free is mixed into liquid, and filter greasy dirt, repeat above-mentioned action continuously, until workpiece completes the bonderizing of all surfaces;
D, by telemanipulator select pure water cleaning, electrical apparatus control system Controlling solenoid valve connects the pipeline of pure water groove and spray pump automatically, start high-pressure spraying machine and start pure water spray, clean unnecessary Phosphating Solution, the water liquid of ejection converges in the trench reservoir of cleaning chamber body, these water liquid are carried out wastewater treatment by lift pump automatic pump to waste fitment, use by turning back in pure water groove after Treated sewage reusing equipment and pure water equipment process again, repeat above-mentioned action continuously, until the pure water completing workpiece all surfaces washes process;
E, complete above-mentioned cleaning after, start air-supply unit and off gas treatment unit, workpiece surface dried;
F, all flow process complete, then carry out the cleaning of next workpiece.
The invention has the beneficial effects as follows: the large-scale cleaning room of band liquor automatic cycle of the present invention and workpiece cleaning method thereof, be mainly used in cleaning when manually spraying and oven dry, the work required for above-mentioned technique is completed, mainly for large-scale workpiece, as numerically-controlled machine in same cleaning room, large fan, the production capacities such as large-scale step-down gear are low, bulky workpiece, achieve recycling of degreasing fluid and Phosphating Solution simultaneously, reduce costs, reach effect of energy-conserving and environment-protective.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings, wherein:
Fig. 1 is the structured flowchart of a preferred embodiment in the large-scale cleaning room of band liquor automatic cycle of the present invention;
Being labeled as in accompanying drawing: 1, equal force feed air compartment, 2, cleaning chamber body, 3, degreasing tank, 4, pure water groove, 5, Phosphating Slot, 6, spray pump, 7, to blow unit, 8, off gas treatment unit, 9, waste fitment, 10, Treated sewage reusing equipment, 11, pure water equipment, 12, lift pump, 13, recuperator, 14, Electric air valve, 15, electric heater, 16, magnetic valve, 17, spray thrower.
Embodiment
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, the embodiment of the present invention comprises:
A kind of large-scale cleaning room with liquor automatic cycle, comprise equal force feed air compartment 1, cleaning chamber body 2, degreasing tank 3, pure water groove 4, Phosphating Slot 5, spray pump 6, air-supply unit 7, off gas treatment unit 8, waste fitment 9, Treated sewage reusing equipment 10, pure water equipment 11, described equal force feed air compartment 1 is arranged on the top of cleaning chamber body 2, described degreasing tank 3, pure water groove 4, Phosphating Slot 5 is connected with spray pump 6 respectively by pipeline, described waste fitment 9 is connected with Phosphating Slot 4 with degreasing tank 3 respectively, described waste fitment 9 is also connected with pure water groove 4 with pure water equipment 11 by water reuse apparatus 10, described air-supply unit 7 is connected with equal force feed air compartment 1, described off gas treatment unit 8 is connected with cleaning chamber body 2.
In above-mentioned, described band large-scale metal element purge room also comprises lift pump 12, and described lift pump 12 is arranged in the trench reservoir of cleaning chamber body 2, for degreasing fluid and Phosphating Solution automatic pump being recycled back into row.
Further, described band large-scale metal element purge room also comprises recuperator 13 and Electric air valve 14, and the fresh inlet of described recuperator 13 is connected with off gas treatment unit 8 with described air-supply unit 7 respectively with waste gas outlet; Described Electric air valve 14 is separately positioned on air-supply unit 7 and off gas treatment unit 8, for discharging the waste gas in cleaning chamber body 2, entering new air and drying up process to the liquid of workpiece surface.
Further, described band large-scale metal element purge room also comprises electric heater 15 and magnetic valve 16, and described electric heater 15 is arranged in degreasing tank 3, pure water groove 4 and Phosphating Slot 5 respectively, for heating degreasing fluid, Phosphating Solution and pure water liquid during use; Described magnetic valve 14 is separately positioned on the two ends up and down of degreasing tank 3, pure water groove 4 and Phosphating Slot 5 and the upper end of waste fitment 9, for automatically connecting or close the pipeline of the pipeline of the pipeline of degreasing tank 3 and spray pump 6, pure water groove 4 and spray pump 6, Phosphating Slot 5 and spray pump 6 and connecting the use of waste fitment 9.
Described band large-scale metal element purge room also comprises high-pressure spraying machine 17, and described high-pressure spraying machine 17 is connected with spray pump 6, is realized the spray of degreasing fluid, Phosphating Solution and pure water after starting high-pressure spraying machine 17 again by spray pump 6.
Described band large-scale metal element purge room also comprises automatic residue machine (figure does not look), described automatic residue machine is separately positioned on the top of degreasing tank 3 and Phosphating Slot 5, by the automatic residue machine at degreasing tank 3 top, the degreasing fluid returned is filtered, ensure that inclusion-free is mixed into liquid, and filter greasy dirt; By the automatic residue machine at Phosphating Slot 5 top, the Phosphating Solution returned is filtered, ensure that inclusion-free is mixed into liquid, and filter greasy dirt.
In the present embodiment, described band large-scale metal element purge room also comprises the telemanipulator (figure does not look) of electrical apparatus control system (scheme depending on) and control apparatus Controlling System, the convenient use controlling each equipment.
Present invention also offers a kind of workpiece cleaning method of the large-scale cleaning room with liquor automatic cycle, comprise following concrete steps:
A, by telemanipulator select degreasing spray, electrical apparatus control system Controlling solenoid valve connects the pipeline of degreasing tank and spray pump automatically, start high-pressure spraying machine and start degreasing spray, the degreasing fluid of ejection converges in the trench reservoir of cleaning chamber body, these degreasing fluids are got back in degreasing tank by lift pump automatic pump, by the automatic residue machine at degreasing tank top, the degreasing fluid returned is filtered, ensure that inclusion-free is mixed into liquid, and filter greasy dirt, repeat above-mentioned action continuously, until complete the skimming treatment of all surfaces;
B, by telemanipulator select pure water cleaning, electrical apparatus control system Controlling solenoid valve connects the pipeline of pure water groove and spray pump automatically, start high-pressure spraying machine and start pure water spray, the water liquid of ejection converges in the trench reservoir of cleaning chamber body, these water liquid are carried out wastewater treatment by lift pump automatic pump to waste fitment, using by turning back in pure water groove after Treated sewage reusing equipment and pure water equipment process again, repeating above-mentioned action continuously, until the pure water completing workpiece all surfaces washes process;
C, by telemanipulator select phosphatization spray, electrical apparatus control system Controlling solenoid valve connects the pipeline of Phosphating Slot and spray pump automatically, start high-pressure spraying machine and start phosphatization spray, the Phosphating Solution of ejection converges in the trench reservoir of cleaning chamber body, these Phosphating Solutions are got back in Phosphating Slot by lift pump automatic pump, by the automatic residue machine at Phosphating Slot top, the Phosphating Solution returned is filtered, ensure that inclusion-free is mixed into liquid, and filter greasy dirt, repeat above-mentioned action continuously, until workpiece completes the bonderizing of all surfaces;
D, by telemanipulator select pure water cleaning, electrical apparatus control system Controlling solenoid valve connects the pipeline of pure water groove and spray pump automatically, start high-pressure spraying machine and start pure water spray, clean unnecessary Phosphating Solution, the water liquid of ejection converges in the trench reservoir of cleaning chamber body, these water liquid are carried out wastewater treatment by lift pump automatic pump to waste fitment, use by turning back in pure water groove after Treated sewage reusing equipment and pure water equipment process again, repeat above-mentioned action continuously, until the pure water completing workpiece all surfaces washes process;
E, complete above-mentioned cleaning after, start air-supply unit and off gas treatment unit, workpiece surface dried;
F, all flow process complete, then carry out the cleaning of next workpiece.
In sum, the large-scale cleaning room of band liquor automatic cycle of the present invention and workpiece cleaning method thereof, be mainly used in cleaning when manually spraying and oven dry, completes the work required for above-mentioned technique in same cleaning room, mainly for large-scale workpiece, as numerically-controlled machine, large fan, the production capacities such as large-scale step-down gear are low, bulky workpiece, achieve recycling of degreasing fluid and Phosphating Solution simultaneously, reduce costs, reach effect of energy-conserving and environment-protective.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.
Claims (10)
1. the large-scale cleaning room with liquor automatic cycle, it is characterized in that, comprise equal force feed air compartment, cleaning chamber body, degreasing tank, pure water groove, Phosphating Slot, spray pump, air-supply unit, off gas treatment unit, waste fitment, Treated sewage reusing equipment and pure water equipment, described equal force feed air compartment is arranged on the top of cleaning chamber body, described degreasing tank, pure water groove, Phosphating Slot is connected with spray pump respectively by pipeline, described waste fitment is connected with Phosphating Slot with degreasing tank respectively, described waste fitment is also connected with pure water groove with pure water equipment by water reuse apparatus, described air-supply unit is connected with equal force feed air compartment, described off gas treatment unit is connected with cleaning chamber body.
2. the large-scale cleaning room of band liquor automatic cycle according to claim 1, is characterized in that, described band large-scale metal element purge room also comprises lift pump, and described lift pump is arranged in the trench reservoir of cleaning chamber body.
3. the large-scale cleaning room of band liquor automatic cycle according to claim 1, it is characterized in that, described band large-scale metal element purge room also comprises recuperator, and the fresh inlet of described recuperator is connected with off gas treatment unit with described air-supply unit respectively with waste gas outlet.
4. the large-scale cleaning room of band liquor automatic cycle according to claim 1, is characterized in that, described band large-scale metal element purge room also comprises electric heater, and described electric heater is arranged in degreasing tank, pure water groove and Phosphating Slot respectively.
5. the large-scale cleaning room of band liquor automatic cycle according to claim 1, is characterized in that, described band large-scale metal element purge room also comprises magnetic valve, and described magnetic valve is separately positioned on degreasing tank, pure water groove, Phosphating Slot and waste fitment.
6. the large-scale cleaning room of band liquor automatic cycle according to claim 1, is characterized in that, described band large-scale metal element purge room also comprises Electric air valve, and described Electric air valve is separately positioned on air-supply unit and off gas treatment unit.
7. the large-scale cleaning room of band liquor automatic cycle according to claim 1, is characterized in that, described band large-scale metal element purge room also comprises high-pressure spraying machine, and described high-pressure spraying machine is connected with spray pump.
8. the large-scale cleaning room of band liquor automatic cycle according to claim 1, is characterized in that, described band large-scale metal element purge room also comprises automatic residue machine, and described automatic residue machine is separately positioned on the top of degreasing tank and Phosphating Slot.
9. the large-scale cleaning room of band liquor automatic cycle according to claim 1, is characterized in that, described band large-scale metal element purge room also comprises the telemanipulator of electrical apparatus control system and control apparatus Controlling System.
10., according to the workpiece cleaning method in the large-scale cleaning room of the band liquor automatic cycle one of claim 1-9 Suo Shu, it is characterized in that, comprise following concrete steps:
A, by telemanipulator select degreasing spray, electrical apparatus control system Controlling solenoid valve connects the pipeline of degreasing tank and spray pump automatically, start high-pressure spraying machine and start degreasing spray, the degreasing fluid of ejection converges in the trench reservoir of cleaning chamber body, these degreasing fluids are got back in degreasing tank by lift pump automatic pump, by the automatic residue machine at degreasing tank top, the degreasing fluid returned is filtered, ensure that inclusion-free is mixed into liquid, and filter greasy dirt, repeat above-mentioned action continuously, until complete the skimming treatment of all surfaces;
B, by telemanipulator select pure water cleaning, electrical apparatus control system Controlling solenoid valve connects the pipeline of pure water groove and spray pump automatically, start high-pressure spraying machine and start pure water spray, the water liquid of ejection cleans in the ditch reservoir of chamber body with converging in, these water liquid are carried out wastewater treatment by lift pump automatic pump to waste fitment, using by turning back in pure water groove after Treated sewage reusing equipment and pure water equipment process again, repeating above-mentioned action continuously, until the pure water completing workpiece all surfaces washes process;
C, by telemanipulator select phosphatization spray, electrical apparatus control system Controlling solenoid valve connects the pipeline of Phosphating Slot and spray pump automatically, start high-pressure spraying machine and start phosphatization spray, the Phosphating Solution of ejection converges in the trench reservoir of cleaning chamber body, these Phosphating Solutions are got back in Phosphating Slot by lift pump automatic pump, by the automatic residue machine at Phosphating Slot top, the Phosphating Solution returned is filtered, ensure that inclusion-free is mixed into liquid, and filter greasy dirt, repeat above-mentioned action continuously, until workpiece completes the bonderizing of all surfaces;
D, by telemanipulator select pure water cleaning, electrical apparatus control system Controlling solenoid valve connects the pipeline of pure water groove and spray pump automatically, start high-pressure spraying machine and start pure water spray, clean unnecessary Phosphating Solution, the water liquid of ejection converges in the trench reservoir of cleaning chamber body, these water liquid are carried out wastewater treatment by lift pump automatic pump to waste fitment, use by turning back in pure water groove after Treated sewage reusing equipment and pure water equipment process again, repeat above-mentioned action continuously, until the pure water completing workpiece all surfaces washes process;
E, complete above-mentioned cleaning after, start air-supply unit and off gas treatment unit, workpiece surface dried;
F, all flow process complete, then carry out the cleaning of next workpiece.
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Cited By (7)
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| CN107881517A (en) * | 2017-12-29 | 2018-04-06 | 鞍山贯邦环保新材料有限公司 | A kind of environmentally friendly metal surface derusting phosphating processing unit |
| CN109594091A (en) * | 2019-01-08 | 2019-04-09 | 江苏延汉材料科技有限公司 | A kind of steel tape degreasing production technology of the useless discharge of aneroid |
| CN110359037A (en) * | 2019-07-17 | 2019-10-22 | 特变电工山东鲁能泰山电缆有限公司 | A kind of anti-oxidant device of novel self-circulation environmental-friendly type copper wire drawing |
| CN111876769A (en) * | 2020-08-28 | 2020-11-03 | 梓兰特线（厦门）科技有限公司 | Full-automatic environment-friendly online metal surface coating equipment |
| CN112176333A (en) * | 2020-10-30 | 2021-01-05 | 苏州安捷伦精密机械有限公司 | Sand blasting phosphating production line |
| CN112391623A (en) * | 2019-08-15 | 2021-02-23 | 天津三环乐喜新材料有限公司 | Phosphating production system |
| CN113718267A (en) * | 2021-08-30 | 2021-11-30 | 浙江伦宝金属管业有限公司 | Tank liquor replacement circulating acidification treatment device and treatment method thereof |
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| CN113718267A (en) * | 2021-08-30 | 2021-11-30 | 浙江伦宝金属管业有限公司 | Tank liquor replacement circulating acidification treatment device and treatment method thereof |
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