CN105215328A - The extrusion casint system of the short vehicle frame of a kind of wheelchair - Google Patents
The extrusion casint system of the short vehicle frame of a kind of wheelchair Download PDFInfo
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- CN105215328A CN105215328A CN201510763141.3A CN201510763141A CN105215328A CN 105215328 A CN105215328 A CN 105215328A CN 201510763141 A CN201510763141 A CN 201510763141A CN 105215328 A CN105215328 A CN 105215328A
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- running channel
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Abstract
The invention provides the extrusion casint system of the short vehicle frame of a kind of wheelchair, belong to squeeze casting mould technical field of structures.This system comprises material handle, long main running channel, short main running channel, point running channel, foundry goods die cavity, cinder ladle and exhaust block, running channel is divided to be multiple, each point of running channel is arranged an ingate, cinder ladle is more than 4, and exhaust block is multiple, and material handle is communicated with main running channel, main running channel is communicated with a point running channel, divide running channel to be communicated with foundry goods die cavity, foundry goods mold filling end is communicated with cinder ladle and exhaust block, and material handle extends a long main running channel and a short main running channel along the left and right sides.This system makes that the loading time of aluminium alloy solution is short, temperature loss is little, and be convenient to shaping and feeding, the porosity of product is few, and squeeze casting internal soundness is high, and ingate is easy to excision, improves production efficiency.
Description
Technical field
The present invention relates to squeeze casting mould technical field of structures, refer to the extrusion casint system of the short vehicle frame of a kind of wheelchair especially.
Background technology
Extrusion casint combines the advantage of casting and forging, is the process of a kind of high-quality, efficiently metal material near-net-shape, can be used for production structure complexity, foundry goods that combination property is higher.Short vehicle frame is important carrying parts on wheelchair, and foundry goods side wall thickness is 6mm, and bearing mounting hole place cross section wall thickness is comparatively large, very easily because ingate feeding deficiency produces shrinkage porosity defect of contraction cavity; Cast-internal is provided with reinforcement, and structure is more complicated, and the bleb rate that traditional ingate feeding manner is produced is comparatively large, and after heat treatment, cast(ing) surface distortion is comparatively large, and ingate is comparatively large, and not easily excise, larger otch increases the machined difficulty of foundry goods.The steady filling how realizing aluminium liquid and the smooth transmission how realizing pressure are two large difficult points of squeeze casting technology, and reasonably the realization of extrusion casint system to this two large difficult point plays vital effect.
Summary of the invention
The technical problem to be solved in the present invention is to provide the extrusion casint system of the short vehicle frame of a kind of wheelchair, this system comprises material handle, long main running channel, short main running channel, divide running channel, foundry goods die cavity, cinder ladle and exhaust block, material handle extends a long main running channel and a short main running channel respectively along the left and right sides, long main running channel and short main running channel form the Semi surrounding type structure surrounding a foundry goods die cavity side, long main running channel arranges plural point of running channel with short main running channel in the side be connected with foundry goods die cavity, be connected with foundry goods die cavity by a point running channel, not besieged side arranges plural cinder ladle and plural exhaust block to foundry goods die cavity, not besieged two end faces of foundry goods die cavity arrange a cinder ladle respectively, divide on running channel and ingate is set, exhaust block on the not besieged side of foundry goods die cavity is connected with cinder ladle.
Wherein, running channel is divided to be connected with foundry goods die cavity reinforcement position.Main running channel is arranged on longer side, length is consistent with foundry goods side with shape, the overall theory structure in monolateral cast, like this, make the flowing overall in die cavity of aluminium liquid have single towards directionality, avoid aluminium liquid to collect at foundry goods and occur cold shut, also reduce the porosity of foundry goods, improve the mechanical property of foundry goods.And aluminium liquid is overall toward a direction flowing, decreases aluminium liquid phase and hand over the phenomenon of colliding and interfering, aluminium liquid flowing velocity can be improved like this, although make the speed of filling whole die cavity for monolateral cast aluminium liquid can not reduce too much.
Point running channel is wherein several is arranged on reinforcement position, to the direct filling in this position, is convenient to shaping and feeding; Several points of running channels are arranged on dead eye thick heavy in section place in addition, increase feeding effect, improve the Shrinkage cavity defect at this position.Divide running channel small and scattered, be convenient to excise ingate, and otch is little on cast(ing) surface impact.
The beneficial effect of technique scheme of the present invention is as follows:
In such scheme, aluminium liquid enters a point running channel along main running channel, directly carry out filling to foundry goods reinforcement position and thick heavy in section place, filling time is short, and temperature loss is little, porosity is little, achieve steady filling and the smooth transmission of pressure at each position of aluminium liquid, feeding a casting is effective, and total quality is high, ingate is easy to excision, and production efficiency is high.Apply this system, the extrusion casint loading time of short vehicle frame is short, efficiency is high, and temperature loss is little, and the porosity of product is few, and bearing mounting hole place shrinkage cavity defect is few, and ingate is easy to excision, and the total quality of foundry goods is better.
Accompanying drawing explanation
Fig. 1 is the structural representation of the extrusion casint system of the short vehicle frame of wheelchair of the present invention;
Fig. 2 is the extrusion casint system pouring gate structure schematic diagram of the short vehicle frame of wheelchair of the present invention.
Wherein: 1-expects handle; The long main running channel of 2-; The short main running channel of 3-; 4-ingate one; 5-ingate two; 6-ingate three; 7-ingate four; 8-ingate five; 9-ingate six; 10-ingate seven; 11-ingate eight; 12-foundry goods die cavity; 13-cinder ladle one; 14-cinder ladle two; 15-cinder ladle three; 16-cinder ladle four; 17-cinder ladle five; 18-cinder ladle six; 19-cinder ladle seven; 20-cinder ladle eight; 21-cinder ladle nine; 22-exhaust block one; 23-exhaust block two; 24-exhaust block three; 25-exhaust block four.
Detailed description of the invention
For making the technical problem to be solved in the present invention, technical scheme and advantage clearly, be described in detail below in conjunction with the accompanying drawings and the specific embodiments.
The invention provides the extrusion casint system of the short vehicle frame of a kind of wheelchair, be respectively the structural representation of this system and the structural representation of running channel as depicted in figs. 1 and 2.
This system comprises material handle 1, long main running channel 2, short main running channel 3, divide running channel, foundry goods die cavity 12, cinder ladle and exhaust block, material handle 1 extends a long main running channel 2 and a short main running channel 3 respectively along the left and right sides, long main running channel 2 and short main running channel 3 form the Semi surrounding type structure surrounding foundry goods die cavity 12 1 sides, long main running channel 2 and short main running channel 3 arrange point running channel of eight in the side be connected with foundry goods die cavity 12, be connected with foundry goods die cavity 12 by a point running channel, the not besieged side of foundry goods die cavity 12 is arranged the exhaust block of seven cinder ladles and four, not besieged two end faces of foundry goods die cavity 12 arrange a cinder ladle respectively, divide on running channel and ingate is set, exhaust block on the not besieged side of foundry goods die cavity 12 is connected with cinder ladle.
Divide on running channel one and ingate 1 is set, divide on running channel two and ingate 25 is set, divide on running channel three and ingate 36 is set, divide on running channel four and ingate 47 is set, divide on running channel five and ingate 58 is set, divide on running channel six and ingate 69 is set, divide on running channel seven and ingate 7 10 is set, divide on running channel eight and ingate 8 11 is set, ingate 1, ingate 25, ingate 36, ingate 47 are corresponding with long main running channel 2, and ingate 58, ingate 69, ingate 7 10, ingate 8 11 are corresponding with short main running channel 3.Foundry goods die cavity 12 left side is provided with cinder ladle 1, right side is provided with cinder ladle 9 21, upper side is provided with cinder ladle 2 14, cinder ladle 3 15, cinder ladle 4 16, cinder ladle 5 17, cinder ladle 6 18, cinder ladle 7 19 and cinder ladle 8 20, exhaust block 1 is communicated with cinder ladle 2 14 and cinder ladle 3 15, exhaust block 2 23 is communicated with cinder ladle 4 16, cinder ladle 5 17 and cinder ladle 6 18, exhaust block 3 24 is connected with cinder ladle 7 19, and exhaust block 4 25 is connected with cinder ladle 8 20.
Specific works process of the present invention is as follows:
By drift motion, a certain amount of aluminium liquid in pressure chamber is pressed into casting system with specific rate curve from material handle 1, aluminium liquid is at long main running channel 2, short main running channel 3 is shunted, then by eight points of running channels, filling is carried out to foundry goods die cavity 12, flowing through in above-mentioned foundry goods die cavity 12 process, cinder ladle holds the sluggish metal and the gas be mixed into wherein and oxide inclusion that enter die cavity at first, cinder ladle coordinates with exhaust block, draw the gas in foundry goods die cavity 12, strengthen exhaust effect, make the filling of aluminium liquid order, foundry goods inner air vent rate significantly reduces, thus greatly improve the Forming Quality of foundry goods, during machined, ingate is easy to excision, improve production efficiency.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (2)
1. the extrusion casint system of the short vehicle frame of wheelchair, it is characterized in that: comprise material handle (1), long main running channel (2), short main running channel (3), divide running channel, foundry goods die cavity (12), cinder ladle and exhaust block, material handle (1) extends a long main running channel (2) and a short main running channel (3) respectively along the left and right sides, long main running channel (2) and short main running channel (3) form the Semi surrounding type structure surrounding foundry goods die cavity (12) sides, long main running channel (2) arranges plural point of running channel with the side that short main running channel (3) is being connected with foundry goods die cavity (12), be connected with foundry goods die cavity (12) by a point running channel, not besieged side arranges plural cinder ladle and plural exhaust block to foundry goods die cavity (12), not besieged two end faces of foundry goods die cavity (12) arrange a cinder ladle respectively, divide on running channel and ingate is set, exhaust block on the not besieged side of foundry goods die cavity (12) is connected with cinder ladle.
2. the extrusion casint system of the short vehicle frame of wheelchair according to claim 1, is characterized in that: described point of running channel is connected with foundry goods die cavity (12) reinforcement position.
Priority Applications (1)
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CN201510763141.3A CN105215328B (en) | 2015-11-10 | 2015-11-10 | A kind of extrusion casint system of the short vehicle frame of wheelchair |
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CN201510763141.3A CN105215328B (en) | 2015-11-10 | 2015-11-10 | A kind of extrusion casint system of the short vehicle frame of wheelchair |
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CN105215328A true CN105215328A (en) | 2016-01-06 |
CN105215328B CN105215328B (en) | 2017-12-08 |
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CN201510763141.3A Active CN105215328B (en) | 2015-11-10 | 2015-11-10 | A kind of extrusion casint system of the short vehicle frame of wheelchair |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105562655A (en) * | 2016-02-15 | 2016-05-11 | 中信戴卡股份有限公司 | Mold runner for aluminum alloy high-pressure casting |
CN114985684A (en) * | 2022-08-02 | 2022-09-02 | 北京航空航天大学 | Design method of metal mold low-pressure casting pouring system with overflow slag ladle |
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JP2010094737A (en) * | 2008-10-17 | 2010-04-30 | Dr Ing Hcf Porsche Ag | Method for manufacturing frame-shaped structural component |
CN202114239U (en) * | 2011-06-24 | 2012-01-18 | 徐州徐航压铸有限公司 | Deslagging exhaust mechanism for die-casting forming of clutches |
CN102896298A (en) * | 2012-11-13 | 2013-01-30 | 上海嘉朗实业有限公司 | Air exhausting method of high-pressure casting die and die |
CN203109202U (en) * | 2013-03-15 | 2013-08-07 | 苏州广型模具有限公司 | Pouring system of die-casting die |
CN204262326U (en) * | 2014-12-10 | 2015-04-15 | 重庆瑞通实业有限公司 | A kind of vehicle manual gear-box case die-casting die casting system |
CN204262324U (en) * | 2014-12-10 | 2015-04-15 | 重庆瑞通实业有限公司 | A kind of vehicle manual gear-box case die casting |
CN204262318U (en) * | 2014-07-03 | 2015-04-15 | 浙江亚路铸造有限公司 | A kind of special Exhausting System of die casting |
CN205147288U (en) * | 2015-11-10 | 2016-04-13 | 北京科技大学 | Squeeze casting system of short frame of wheelchair |
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2015
- 2015-11-10 CN CN201510763141.3A patent/CN105215328B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010094737A (en) * | 2008-10-17 | 2010-04-30 | Dr Ing Hcf Porsche Ag | Method for manufacturing frame-shaped structural component |
CN202114239U (en) * | 2011-06-24 | 2012-01-18 | 徐州徐航压铸有限公司 | Deslagging exhaust mechanism for die-casting forming of clutches |
CN102896298A (en) * | 2012-11-13 | 2013-01-30 | 上海嘉朗实业有限公司 | Air exhausting method of high-pressure casting die and die |
CN203109202U (en) * | 2013-03-15 | 2013-08-07 | 苏州广型模具有限公司 | Pouring system of die-casting die |
CN204262318U (en) * | 2014-07-03 | 2015-04-15 | 浙江亚路铸造有限公司 | A kind of special Exhausting System of die casting |
CN204262326U (en) * | 2014-12-10 | 2015-04-15 | 重庆瑞通实业有限公司 | A kind of vehicle manual gear-box case die-casting die casting system |
CN204262324U (en) * | 2014-12-10 | 2015-04-15 | 重庆瑞通实业有限公司 | A kind of vehicle manual gear-box case die casting |
CN205147288U (en) * | 2015-11-10 | 2016-04-13 | 北京科技大学 | Squeeze casting system of short frame of wheelchair |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105562655A (en) * | 2016-02-15 | 2016-05-11 | 中信戴卡股份有限公司 | Mold runner for aluminum alloy high-pressure casting |
CN114985684A (en) * | 2022-08-02 | 2022-09-02 | 北京航空航天大学 | Design method of metal mold low-pressure casting pouring system with overflow slag ladle |
CN114985684B (en) * | 2022-08-02 | 2022-09-30 | 北京航空航天大学 | Design method of metal mold low-pressure casting pouring system with overflow slag ladle |
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