CN105214250A - A kind of proportion mixer - Google Patents

A kind of proportion mixer Download PDF

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Publication number
CN105214250A
CN105214250A CN201510717130.1A CN201510717130A CN105214250A CN 105214250 A CN105214250 A CN 105214250A CN 201510717130 A CN201510717130 A CN 201510717130A CN 105214250 A CN105214250 A CN 105214250A
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China
Prior art keywords
hydrogenerator
conveyance conduit
displacement pump
battery
controller
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CN201510717130.1A
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Chinese (zh)
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CN105214250B (en
Inventor
王靖
张惟斌
晏祝
李叶兵
鞠铖
林源宏
唐鹏宗
刘祥
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Xihua University
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Xihua University
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Publication of CN105214250B publication Critical patent/CN105214250B/en
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Abstract

The invention discloses a kind of proportion mixer.Comprise the displacement pump of extinguishing me conveyance conduit, hydrogenerator, battery, controller and motor and driving thereof, the drives impeller of hydrogenerator is arranged in conveyance conduit and drives by current in pipeline, and drive hydrogenerator to generate electricity, power storage will be produced in battery; Hydrogenerator is provided with Hall element and sends tach signal to controller; Conveyance conduit wall has by-pass line to be communicated with the displacement pump of filling foam solution, and displacement pump is driven by battery-driven motor and controls its adding amount by controller.Mixing arrangement hydraulic loss of the present invention is little, can be electrical energy drive water pump by the Conversion of Energy of loss, sucked liquid fraction is accurately controlled, impeller of the present invention both can drive the hydraulic turbine to generate electricity and can also be uniformly mixed fully the extinguishing chemical in conveyance conduit, improve extinguishing chemical foaming fire-fighting efficiency, this device is modular construction, can realize large-scale production.

Description

A kind of proportion mixer
Technical field
The invention belongs to fire-fighting equipment design field, especially belong to fire-extinguishing chemical mixing apparatus design field, particularly a kind of self contained adjustable proportion mixer for multiple extinguishing chemical.
Background technology
Froth fire extinguishing system has safe and reliable, economical and practical, fire-fighting efficiency high, especially has more outstanding superiority to category-B fire of putting out a fire to save life and property, and is the mode of putting out a fire to save life and property that oil fire is basic both at home and abroad at present.Foam proportioner is froth fire extinguishing system " nerve center ", and the quality of its service behaviour is directly connected to the success or failure that froth fire extinguishing system fights a fire.Foam proportioner has the types such as pressure air-foam proportioner, circular pump type foam proportioner, in-line foam concentrate inducer, electronic control type proportion mixer.
Pressure type foam proportioner is applied in ZP32 foam/Water spray automatic fire extinguishing system, low expansion foam extinguishing system, AFFF spraying fire-extinguishing system, is made up of water inlet pipe, drain pipe, mixing chamber, anemostat etc.Blender mainly utilizes venturi principle, during press water passing ratio blender, produce negative pressure differential therein and between foam solution basin, foam solution in basin is made to enter proportioner by the foam solution pipe be connected with proportioner, the orifice plate controlling foam solution flow is had, to form the foam of stable mixed proportion in tube connector---water mixed liquid.
Negative line pressure formula foam proportioner is mainly used in the ratio mixing of the equipment such as foam fire hydrant box, mobile foam cart.After press water enters proportioner from import, most of water sprays into anemostat at a high speed through nozzle, and between nozzle and anemostat, form negative pressuren zone, foam solution is inhaled into negative pressuren zone by liquid sucting port, enters anemostat with press water simultaneously, flows out from outlet; Flow out from exporting after the blended liquid phase that sub-fraction press water is then flowed out by control valve and anemostat in addition mixes.The handle (blender side) of turn control valve regulates the mixing ratio of mixed liquor.
Negative pressure pump proportioner is applied in suction type froth fire extinguishing system.Pump proportioner is made up of regulating handle, direction board, control valve, mixing chamber, anemostat etc.Blender is applicable to the foam solution of adapted 6%.Blender should be arranged near water pump, is connected with the outlet pipe of water pump and water inlet pipe.Blender requires that pump inlet pressure is less than 0.03MPa, otherwise will affect the absorption foam solution performance of blender.
Electronic control type proportion mixer, comprise water pump, foam inlet pipe, pump water inlet and drain pipe etc., the actual flow of water pump and foam dope is gathered respectively by water ga(u)ge and foam stream gauge, through controlling valve opening after micro computer process in microcomputerized control box, realize foam and water mixing under water pump different operating pressure, different output flow.
The problems such as above-mentioned each mixing arrangement respectively has advantages and disadvantages, and wherein the extinguishing chemical loss of momentum is comparatively large, mixed proportion control is difficult, installation cost is high exist all in various degree.Traditional proportioner, as adopted venturi principle, the pressure loss of main flow medium (water) can be made to reach more than 35%, and energy consumption is large.Traditional proportioner in use, (≤± 20% when larger change occurs for main pipeline flow and pressure), the liquid fraction precision sucked can reduce (Wu Cha≤± 30% greatly), control difficulty is large.Conditional electronic controls formula proportion mixer needs external electrical engineering cost high.
Summary of the invention
The present invention discloses a kind of proportion mixer according to the deficiencies in the prior art.The problem to be solved in the present invention is to provide that the loss of a kind of relative momentum is little, mixed proportion easily controls, apparatus structure is succinct, can the self contained adjustable proportion mixer of modularized production.
The present invention is achieved through the following technical solutions:
Proportion mixer, comprise the displacement pump of extinguishing me conveyance conduit, hydrogenerator, battery, controller and motor and driving thereof, it is characterized in that: the drives impeller of hydrogenerator is arranged in conveyance conduit and drives by current in pipeline, and drive hydrogenerator to generate electricity, power storage will be produced in battery; Hydrogenerator is provided with Hall element and sends tach signal to controller; Conveyance conduit wall has by-pass line to be communicated with the displacement pump of filling foam solution, and displacement pump is driven by battery-driven motor and controls its adding amount by controller.
The by-pass line that described conveyance conduit wall is communicated with the displacement pump of filling foam solution is arranged at the front end of drives impeller.
The self contained adjustable proportion mixer of the present invention, is mainly used in froth fire extinguishing system, and substitutes traditional positive-pressure type foam proportioning unit.
The present invention applies to the system that plurality of liquid need mix by a certain percentage, utilize at a set of generating set of main flow piping network installation, and drive one or more displacement pump, by displacement pump, required a certain proportion of mixed liquor pump is become owner of in pipe network, realize the device that plurality of liquid mixes by a certain percentage.Simultaneously, its impeller is output flow signal simultaneously, realizes spinner flowmeter function in generating set generating.And by the rotating speed of its flow signal volume adjusted pump.
Have a hydraulic turbine to be arranged in main flow pipe network in device generating set, generated electricity by hydro powered, the kinetic hydraulic energy consumed that generates electricity is 5% ~ 15% of gross energy, and stores in the battery.By the electric energy stored, rotating band moves displacement pump, and displacement pump extracts other liquid of certain flow, with the fluid chemical field of active pipe network by design.
Hydrogenerator is rotor structure, and rotating speed is 3 ~ 1000rpm, is suitable for pressure limit 0.02 ~ 1.6MPa, range of flow 0.5 ~ 200L/s.And by Hall element output speed signal.When being set to many group hydrogenerators in conveyance conduit, at least one group of hydrogenerator is rotor structure.
Displacement pump rotating speed becomes certain functional relation with the flow signal of the hydroturbine rotor of hydrogenerator, and after setup parameter, metering volumetric pump is about to, by certain functional relation, mixture pump is become owner of pipe network and mixes.Its regulating error scope can ensure ± 5%.The mixing ratio of main flow liquid and mixed liquid is volume ratio 0.1% ~ 10%.
Helpfulness of the present invention: mixing arrangement hydraulic loss first of the present invention is not more than 15%, and can be electrical energy drive water pump by the Conversion of Energy of loss; Apparatus of the present invention also can realize (≤± 20% when larger change occurs for main pipeline flow and pressure), accurately control sucked liquid fraction, control accuracy is Wu Cha≤± 5%; The present invention's hydrogenerator impeller be arranged in conveyance conduit both can drive the hydraulic turbine to generate electricity and can also be uniformly mixed fully the extinguishing chemical in conveyance conduit, improve extinguishing chemical foaming fire-fighting efficiency, this device is modular construction, large-scale production can be realized, raise labour efficiency, equal proportion adjustable range is large, and the equal proportion that also can realize mixed liquor when changing between main flow change 1% ~ 100% regulates.
Accompanying drawing explanation
Fig. 1 is apparatus of the present invention anatomical connectivity schematic diagram.
In figure, 1 is throughput direction, and 2 is conveyance conduits, and 3 is drives impeller, and 4 is hydrogenerators, and 5 is batteries, and 6 is controllers, and 7 is entry to mixed solution, and 8 is motors, and 9 is displacement pumps, and 10 is sensor transmissions circuits.
Detailed description of the invention
Below by embodiment, the present invention is specifically described; embodiment is only for being further detailed the present invention; can not be interpreted as limiting the scope of the invention, some nonessential improvement that those skilled in the art's content according to the present invention is made and adjustment also belong to the scope of protection of the invention.
Composition graphs 1.
Proportion mixer, the displacement pump 9 comprising extinguishing me conveyance conduit 2, hydrogenerator 4, battery 5, controller 6 and motor 8 and drive, the drives impeller 3 of hydrogenerator 4 is arranged in conveyance conduit 2 and drives by current in pipeline, and drive hydrogenerator 4 to generate electricity, power storage will be produced in battery 5;
Hydrogenerator 4 is provided with Hall element and sends tach signal to controller 6;
Conveyance conduit 2 wall has by-pass line to be communicated with the displacement pump 9 of filling foam solution, and the motor 8 that displacement pump 9 is powered by battery 5 drives and controls its adding amount by controller 6.
The by-pass line that this routine conveyance conduit 2 wall is communicated with the displacement pump 9 of filling foam solution is arranged at the front end of drives impeller 3.
This routine hydrogenerator 4 is rotor structure, and rotating speed is 3 ~ 1000rpm, is suitable for pressure limit 0.02 ~ 1.6MPa, range of flow 0.5 ~ 200L/s.
The mixing ratio that the present invention can realize the mixed liquid that main flow liquid and displacement pump 9 are annotated in conveyance conduit 2 is volume ratio 1% ~ 10%.
The present invention can arrange many group hydrogenerators 4 according to conveyance conduit 2 water flowing value in conveyance conduit 2.But at least one group of hydrogenerator 4 is rotor structure.
Displacement pump 9 rotating speed of the present invention becomes certain functional relation with the flow signal of the hydroturbine rotor of hydrogenerator 4, and after setup parameter, metering volumetric pump is about to, by certain functional relation, mixture pump is become owner of pipe network and mixes.Its regulating error scope can ensure ± 5%.The mixing ratio of main flow liquid and mixed liquid is volume ratio 0.1% ~ 10%.
When system uses conventional line suction type (suction of venturi principle negative pressure) mixed liquor, its drag losses is greater than 35%, its control accuracy error Wei≤± 15%.Malleation injecting type proportion blender needs external connection power and independent rotor flow sensor monitoring flow, and the energy that rotor flow sensor consumes also wastes.Its system is not energy-conservation, and the risk of power-off failure when may there is fire.Mixing arrangement hydraulic loss of the present invention is not more than 15%, and can be electrical energy drive water pump by the Conversion of Energy of loss; Also can realize (≤± 20% when larger change occurs for main pipeline flow and pressure), accurately control sucked liquid fraction, control accuracy is Wu Cha≤± 5%; Apparatus of the present invention are modular construction, can realize large-scale production, raise labour efficiency, and equal proportion adjustable range is large, and the equal proportion that also can realize mixed liquor when changing between main flow change 1% ~ 100% regulates.

Claims (5)

1. a proportion mixer, the displacement pump (9) comprising extinguishing me conveyance conduit (2), hydrogenerator (4), battery (5), controller (6) and motor (8) and drive, is characterized in that:
The drives impeller (3) of hydrogenerator is arranged in conveyance conduit (2) and drives by current in pipeline, and drives hydrogenerator (4) to generate electricity, and will produce power storage in battery (5);
Hydrogenerator (4) is provided with Hall element and tach signal is sent to controller (6);
Conveyance conduit (2) wall has by-pass line to be communicated with the displacement pump (9) of filling foam solution, and the motor (8) that displacement pump (9) is powered by battery (5) drives and controls its adding amount by controller (6).
2. proportion mixer according to claim 1, is characterized in that: the by-pass line that described conveyance conduit (2) wall is communicated with the displacement pump (9) of filling foam solution is arranged at the front end of drives impeller (3).
3. proportion mixer according to claim 1 and 2, is characterized in that: described hydrogenerator (4) is rotor structure, and rotating speed is 3 ~ 1000rpm, is suitable for pressure limit 0.02 ~ 1.6MPa, range of flow 0.5 ~ 200L/s.
4. proportion mixer according to claim 3, is characterized in that: in described conveyance conduit (2), the mixing ratio of the mixed liquid that main flow liquid and displacement pump (9) are annotated is volume ratio 1% ~ 10%.
5. proportion mixer according to claim 4, is characterized in that: described hydrogenerator (4) arranges many groups in conveyance conduit (2).
CN201510717130.1A 2015-10-28 2015-10-28 A kind of proportion mixer Expired - Fee Related CN105214250B (en)

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CN201510717130.1A CN105214250B (en) 2015-10-28 2015-10-28 A kind of proportion mixer

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CN105214250B CN105214250B (en) 2018-04-06

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106861099A (en) * 2017-02-09 2017-06-20 长沙中联消防机械有限公司 Automatic defeated method by extinguishing chemical, control device and system and fire fighting truck
CN108211172A (en) * 2017-01-03 2018-06-29 轶为机电设备(上海)有限公司 Combined type foam proportioner
CN108930248A (en) * 2018-07-17 2018-12-04 舟山君耀科技发展有限公司 A kind of harbour enclosing oily device with power generating type

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101167145B1 (en) * 2009-09-16 2012-07-24 이우성 System for prevention of fires using potential energy of water
CN203154669U (en) * 2013-03-29 2013-08-28 西华大学 Positive pressure type foam proportioning unit
CN205145451U (en) * 2015-10-28 2016-04-13 西华大学 Proportion mixing arrangement

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101167145B1 (en) * 2009-09-16 2012-07-24 이우성 System for prevention of fires using potential energy of water
CN203154669U (en) * 2013-03-29 2013-08-28 西华大学 Positive pressure type foam proportioning unit
CN205145451U (en) * 2015-10-28 2016-04-13 西华大学 Proportion mixing arrangement

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108211172A (en) * 2017-01-03 2018-06-29 轶为机电设备(上海)有限公司 Combined type foam proportioner
CN106861099A (en) * 2017-02-09 2017-06-20 长沙中联消防机械有限公司 Automatic defeated method by extinguishing chemical, control device and system and fire fighting truck
CN108930248A (en) * 2018-07-17 2018-12-04 舟山君耀科技发展有限公司 A kind of harbour enclosing oily device with power generating type

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