CN105209672A - Foundation for a clothing of a carding machine - Google Patents

Foundation for a clothing of a carding machine Download PDF

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Publication number
CN105209672A
CN105209672A CN201480012141.3A CN201480012141A CN105209672A CN 105209672 A CN105209672 A CN 105209672A CN 201480012141 A CN201480012141 A CN 201480012141A CN 105209672 A CN105209672 A CN 105209672A
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CN
China
Prior art keywords
layer
base fabric
conductive rubber
pin cloth
thickness
Prior art date
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Granted
Application number
CN201480012141.3A
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Chinese (zh)
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CN105209672B (en
Inventor
M.施尔特
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Graf und Cie AG
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Graf und Cie AG
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Publication of CN105209672A publication Critical patent/CN105209672A/en
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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/84Card clothing; Manufacture thereof not otherwise provided for
    • D01G15/86Card clothing; Manufacture thereof not otherwise provided for with flexible non-metallic backing

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention relates to a foundation for a clothing of a carding machine which is constructed of a plurality of layers, wherein at least one cover layer made of caoutchouc and at least five woven-fabric layers made of cotton woven fabric are provided. Between each pair of woven-fabric layers made of cotton woven fabric, at least one intermediate layer connecting the woven-fabric layers is provided. The intermediate layer or a top layer opposite the cover layer is made of a conductive rubber.

Description

For the base fabric of the pin cloth of carding machine
Technical field
The present invention relates to for the pin cloth of carding machine base fabric and there is the pin cloth of this base fabric.
Background technology
In fiber process step, after clear fibrillation dimension, in carding machine or carding machine, fiber processed and make it parallel, and being provided as nonwoven fabric or sliver for further processing.Adopt pin cloth, such as, on cylinder, cover plate or roller at the difference place of carding machine or carding machine inside for this reason.What be mainly used in this object is fillet clothing or semi-rigid card clothing and all-steel clothing.Fillet clothing or semi-rigid card clothing are used in the little steel wire hook that base fabric inside is held in place.Base fabric comprises the one or more layers be made up of nonwoven fabric or woven fabric.Different layers becomes base fabric by the combined with heat treatment of gluing, sulfuration or other kinds.Wherein different layers is assigned with different tasks, such as, determine as the strengthening of base fabric or elasticity.Layer combines in a specific way in the quantity and material of layer, and its expection corresponding to this base fabric is applied.Plastics base fabric is even used for special applications, such as semi-rigid card clothing.Little steel wire hook major part is embodied as U-shaped double hook, and base fabric pierces through from side to opposite side by it, and therefore forms pin cloth point by its steel cord end.
The pin cloth adopted under the background of distinct methods and machine must provide even further function now.In some applications, pin cloth must have high-caliber precision, this is because provide the spacing being less than 0.2mm between the pin cloth of different elements.In order to adjust this precision level and avoid alignment error, prior art describes the electronic surveying for combing space.Wherein certain voltage is applied to little steel wire hook; Based on element opposite each other pin cloth point between electric discharge or contact, determine the distance between pin cloth point.But this measurement requires with the controlled of each little steel wire hook of pin cloth and is electrically connected reliably.
From the differing needles cloth of conduction known in the state of the art.Such as, DE648230 discloses a kind of pin cloth with the base fabric comprising different tissue layer, wherein expects that base fabric comprises the cap layer or intermediate layer be made up of conductive rubber material.Wherein the tip of the little steel wire hook of base fabric form pin cloth point side on be provided with conduction cap layer, described tip is given prominence to from base fabric.In the disclosed embodiment, electric conductivity is for removing electrostatic.Due to carding process, pin cloth can be become and be charged electrostatically, this affects carding process then negatively.As remedial measure, provide conduction base fabric.In a complementary manner, DE739687 discloses the additional conductive layer on the bottom side of base fabric.
DE19826542C2 also discloses the conduction base fabric for removing electrostatic.In this case, propose at least to provide in cap layer and carefully conduct electricity the conductive material of form of steel wire, steel wire section or other conducting particless.Conduction cap layer is vital for removal electrostatic charge, and wherein cap layer is correspondingly configured in the side of pin cloth point in base fabric.The side of pin cloth point is the side being assigned to drum cylinder of pin cloth.Add conductive material to base fabric to cause changing its mechanical performance.Unfavorable character may be produced due to the random aggregation of additive.
When being used in the accurate machine of tolerance, the conductive layer from the base fabric that prior art is known has following shortcoming, in order to the electric conductivity removed needed for even minimum electrostatic charge must be large as far as possible.This creates various obstruction for the controlled electricity supply to little steel wire hook.Because little steel wire hook moves during fiber process, because electric conductivity does not cover the whole surface of whole surface particularly cap layer, this is true, so hook possibly cannot contact layer, particularly cap layer, this is because during carding process in punched areas cap layer stand load relative to its elasticity.In order to remove the object of electrostatic, there is no further correlation, this is because do not need all little steel wire hooks for efficient dissipation.And also needing resistor to introduce voltage, regulating resistor as requested, is conduction cap layer in this case.On the other hand, as long as resistance is little, resistance value is exactly unessential for removal electrostatic.
Summary of the invention
The object of this invention is to provide a kind of base fabric, it provides high-caliber contact reliability for each single little steel wire hook, and by means of corresponding electricresistance effect for little steel wire hook provides protection in order to avoid overvoltage.
This object is realized by the feature specified in the independent claim.In a first embodiment, this object is realized by a kind of base fabric of the pin cloth for carding machine, and this base fabric is made up of multiple layer, is wherein provided with at least one cap layer be made up of natural rubber and at least five tissue layer be made up of COTTON FABRIC.At least one interconnection intermediate layer is provided with respectively to connect tissue layer between the tissue layer of COTTON FABRIC.The side relative with cap layer of base fabric is provided with the top layer be made up of conductive rubber, and this top layer has the thickness of 0.5 millimeter to 1.0 millimeters.
In a second embodiment, this object is realized by a kind of base fabric of the pin cloth for carding machine, and this base fabric is made up of multiple layer, is wherein provided with at least one cap layer of natural rubber and at least five tissue layer of COTTON FABRIC.At least one interconnection intermediate layer is provided with between the tissue layer be made up of COTTON FABRIC.Intermediate layer is envisioned for is made up of conductive rubber.
In the 3rd embodiment, top layer and intermediate layer are set to be made up of conductive rubber.
The cap layer being applied to base fabric in the side of pin cloth point for generation of pin cloth surface easy to clean and for the flexibility of metering needle cloth point, for its motion during carding process.
Be provided with top layer in a first embodiment, this top layer is configured at the side relative with cap layer of base fabric, is made up of conductive rubber.The thickness of top layer is 0.5 millimeter to 1.0 millimeters, preferably 0.75 millimeter.By using the top layer of heavy thickness for each the little steel wire hook piercing through base fabric, realize high-caliber contact reliability.Little steel wire hook pierces through the base fabric from top layer direction, thus they with its back-resting on top layer.By put procedure by the back pressing of little steel wire hook in top layer, thus improve contact further.
Owing to being furnished with the intermediate layer of conductive rubber, so achieve high-caliber contact reliability in a second embodiment.Even if little steel wire hook is relative to the sharp motion of pin cloth, the impact for the contact point of little steel wire hook is also minimum.Due to this construction package, the shape of the pin cloth point that little steel wire hook is formed and all can not have any impact to contact reliability for the formation of the wire shape that steel wire hook uses.Due to the different application of pin cloth, make the motion that pin cloth point experience is larger or less, but, even if larger motion also can not damage the contact existed between each little steel wire hook and intermediate layer of conductive rubber.
The thickness in the intermediate layer of conductive rubber is between 0.02 millimeter to 0.2 millimeter.Preferably, the intermediate layer of conductive rubber has the thickness of 0.05 millimeter to 0.15 millimeter.The intermediate layer of conductive rubber is used to connect each tissue layer.This connection is realized by sulfuration process.Described technique is known from prior art.
In the further embodiment of base fabric, the intermediate layer of corresponding conductive rubber is with some layers of combination.Preferably, the intermediate layer of conductive rubber is with at least three-layered node conjunction.Each layer wherein all has the thickness being less than 0.05 millimeter.
In the 3rd embodiment of base fabric, the cap layer being configured in intermediate layer between tissue layer and additional application is made up of conductive rubber.The thickness of top layer wherein can be reduced to the thickness of 0.25 to 1.0 millimeter, preferably 0.5 millimeter, and this is owing to there is the intermediate layer being also set to be made up of conductive rubber.
Conductive rubber for the formation of top layer and intermediate layer has high-impedance resistors, and this has the little steel wire hook of protection in order to avoid superpotential effect.If generation overvoltage, then may realize electric discharge between two of a little steel wire hook adjacent cusps.This causes the damage of pin cloth point and/or the change of pointed shape.Preferably, conductive rubber layer has for top layer and intermediate layer and is greater than 100 Ω and the sheet resistance being less than 35k Ω.In order to ensure the reliability contacted, based on the intermediate layer of set conductive rubber and/or the thickness of top layer, must provide and be greater than 10k Ω cm and the specific volume resistivity being less than 1,000k Ω cm.Thus conductive intermediate layer and/or top layer act on as distributed resistance, thus cause supplying identical voltage to all little steel wire hooks.
Sheet resistance and specific insulation is determined based on EN61340-2-3 standard (in May, 2000).In order to measured surface resistance, measuring object is placed on electrical insulating board.The annular electrode with the standard weights of 2.5kg is used to measure.Must measured value do not converted to ratio, because thickness is incoherent.
In order to measurement volumes resistivity, measuring object is placed on conductive plate.Utilize the annular electrode with the standard weights of 2.5kg to perform measurement.Need subsequently to convert volume resistivity value to; In this case see standard EN 61340-2-3.
The conductive rubber used advantageously is suitable for application envisioned and for any associated flexible needed for this object in its hardness.For the carding machine for processing natural or chemical fibre, in known applications, the hardness of base fabric used is 40 to 95 Shore A hardness.Preferably, conductive rubber layer used also has the Shore hardness of 40 to 95 Shore A hardness, particularly preferably 50 to 70 Shore A hardness.
The preferred embodiment of pin cloth is set to the side that little steel wire hook is being oppositely disposed with base fabric and is coated with electric insulation layer.Wherein only electric insulation layer can be set on the back of little steel wire hook, or the whole pin cloth with electric insulation layer is set.Electric insulation layer can apply according to from method well known in the prior art, such as, as passing through brush, spraying or gluing.But can expect, also can by insulating barrier before pin cloth uses loosely and be not securely placed on pin cloth further.
Accompanying drawing explanation
In more detail the present invention is described by based on the diagram of specifying in accompanying drawing below.As follows:
Fig. 1 is the expression with the simplified schematic figure of the pin cloth of base fabric according to prior art;
Fig. 2 is the expression of the simplified schematic figure of the first embodiment of base fabric;
Fig. 3 is the expression of the simplified schematic figure of the second embodiment of base fabric;
Fig. 4 is the expression of the simplified schematic figure of the 3rd embodiment of base fabric;
Fig. 5 is the expression of the simplified schematic figure of pin cloth.
Description of reference numerals
1 pin cloth
2 base fabrics
3 pin cloth points
4 little steel wire hooks
5 cap layer
6 tissue layer
7 intermediate layers
8 top layers
The back of 9 little steel wire hooks
The ground floor in 10 intermediate layers 7
The second layer in 11 intermediate layers 7
The third layer in 12 intermediate layers 7
15 electric insulation layers
20 conductive pin cloth
The thickness in a intermediate layer
The width of b base fabric
The thickness of c layer
The thickness of d base fabric
The thickness of e top layer.
Detailed description of the invention
Fig. 1 represents the embodiment of the pin cloth 1 according to prior art.Pin cloth 1 is made up of base fabric 2 and the little steel wire hook 4 penetrated in base fabric 2.The back 9 of little steel wire hook 4 rests on the side of base fabric 2; At the opposite side of base fabric 2, little hook forms pin cloth point 3 by its steel cord end.Base fabric 2 has certain thickness d and certain width b.Thickness d and width b are based on particular application change and determine.For the use in carding machine, usual width b is 25 millimeters to 35 millimeters, and thickness d is 3 millimeters to 10 millimeters.Base fabric 2 can be made up of multiple single layer.Single layer can be machine-woven fabric layer or nonwoven material layer and the film for strengthening base fabric 2.In order to the flexibility of the better maintenance and raising that provide little steel wire hook 4, in the side of pin cloth point 3, base fabric 2 has caoutchouc layer usually as its bottom.
Fig. 2 represents the schematic diagram of the first embodiment of base fabric 2.Base fabric 2 comprises five tissue layer 6 of COTTON FABRIC.The intermediate layer 7 of rubber is provided with between corresponding single tissue layer 6.Intermediate layer 7 is for connecting tissue layer 6.This connection is realized by sulfuration process usually.In bottom side, afterwards the position of configuration pin cloth point to be provided with the cap layer 5 of natural rubber.Relative with bottom side and therefore relative with cap layer 5 side is provided with top layer 8.Top layer 8 is made up of conductive rubber, and has the thickness e of 0.75 millimeter.Whole base fabric 2 is combined into individual unit by sulfuration process.During this step, tissue layer 6 and intermediate layer 7 and cap layer 5 and top layer 8 are bondd.
Fig. 3 represents the schematic diagram of the second embodiment of base fabric 2.Base fabric 2 has five tissue layer 6 be made up of COTTON FABRIC.The intermediate layer 7 of being made up of conductive rubber is provided with between each tissue layer in single tissue layer 6.The intermediate layer 7 of conductive rubber has the thickness of 0.02 to 0.2 millimeter.The intermediate layer 7 of conductive rubber is only set between corresponding tissue layer 6.In the side of base fabric 2, the tissue layer 6 of bottommost is configured with the cap layer 5 of natural rubber.
Fig. 4 represents the schematic diagram of the 3rd embodiment of base fabric 2.Base fabric 2 is formed by five tissue layer 6, between tissue layer 6, be wherein configured with the intermediate layer 7 of being made up of conductive rubber.Each intermediate layer 7 of conductive rubber is formed by the ground floor 10 of conductive rubber, the second layer 11 and third layer 12.Each layer 10 of conductive rubber, 11,12 eachly all has the thickness c being less than 0.05 millimeter.In the side of base fabric 2, the tissue layer 6 of bottommost is applied to the cap layer 5 of natural rubber.
Fig. 5 represents the schematic diagram of the embodiment of the conductive pin cloth 20 with base fabric 2.Base fabric 2 wherein can such as to construct with mode identical as shown in Figures 2 to 4.Little steel wire hook 4 pierces through whole base fabric 2, and forms pin cloth point 3 in the side of base fabric 2.At the opposite side of base fabric 2, little steel wire hook 4 is given prominence to from base fabric 2 by its back 9.The back 9 of little steel wire hook 4 is covered by the electric insulation layer 15 added.Only after being attached in base fabric 2 by little steel wire hook 4, apply insulating barrier 15.As shown in current in Fig. 4, insulating barrier 15 can be applied on the whole width b of base fabric.But also can expect arranging insulating barrier 15 on the width of the whole width b being different from base fabric 2, wherein insulating barrier 15 is limited to the scope at the back 9 of little steel wire hook.Insulating barrier 15 also can be applied to the back 9 of little steel wire hook 4 and not be connected with any of base fabric 2.In this case, by means of conductive pin cloth 20 fastening insulating barrier 15 to be located afterwards and in position.

Claims (14)

1. the base fabric (2) for the pin cloth (20) of carding machine, this base fabric (2) is by multiple layer (5, 6, 7, 8) form, wherein be provided with at least one cap layer (5) of natural rubber material and at least five tissue layer (6) of COTTON FABRIC, wherein cotton described tissue layer (6) each between be provided with at least one interconnection intermediate layer (7), it is characterized in that, the side be oppositely disposed with described cap layer (5) of described base fabric is provided with the top layer (8) be made up of conductive rubber, this top layer (8) has the thickness (e) of 0.5 millimeter to 1.0 millimeters.
2. base fabric according to claim 1 (2), is characterized in that, the described top layer (8) of conductive rubber has the thickness (e) of 0.75 millimeter.
3. the base fabric (2) for the pin cloth (20) of carding machine, this base fabric (2) is made up of multiple layer (5,6,7), wherein be provided with at least one cap layer (5) be made up of natural rubber and at least five tissue layer (6) be made up of COTTON FABRIC, wherein between the described tissue layer (6) of COTTON FABRIC, be provided with at least one intermediate layer (7) thus connect described tissue layer, it is characterized in that, described intermediate layer (7) are set to be made up of conductive rubber.
4. base fabric according to claim 3 (2), is characterized in that, the described intermediate layer (7) of being made up of conductive rubber has the thickness (a) of 0.02 to 0.2 millimeter.
5. according to the base fabric (2) in claim 3 or 4 described in any one, it is characterized in that, the described intermediate layer (7) of being made up of conductive rubber has the thickness (a) of 0.05 to 0.15 millimeter.
6. according to the base fabric (2) in claim 3 or 5 described in any one claim, it is characterized in that, the described intermediate layer (7) of being made up of conductive rubber combines with some layers (10,11,12).
7. base fabric according to claim 6 (2), is characterized in that, the described intermediate layer (7) of being made up of conductive rubber combines with at least three layers (10,11,12), and wherein each layer (10,11,12) all has the thickness (c) being less than 0.05 millimeter.
8. according to the base fabric (2) in claim 3 or 7 described in any one, it is characterized in that, the side relative with described cap layer (5) of described base fabric is provided with the top layer (8) be made up of conductive rubber.
9. base fabric according to claim 8 (2), is characterized in that, the described top layer (8) be made up of conductive rubber has the thickness (e) of 0.25 millimeter to 1.0 millimeters.
10. according to the base fabric (2) in aforementioned claim described in any one, it is characterized in that, the layer (7,8) be made up of conductive rubber has and is greater than 100 Ω and the sheet resistance being less than 35k Ω.
11., according to the base fabric (2) in aforementioned claim described in any one, is characterized in that, the layer (7,8) be made up of conductive rubber has and is greater than 10k Ω cm and the specific insulation being less than 1000k Ω cm.
12., according to the base fabric (2) in aforementioned claim described in any one, is characterized in that, the layer (7,8) be made up of conductive rubber has 40 to 95 Shore A hardness.
13. 1 kinds of pin cloth (20) for carding machine with base fabric (2) and multiple pin cloth point (3), wherein said pin cloth point (3) is formed by the little steel wire hook of U-shaped (4) piercing through described base fabric (2), described little steel wire hook (4) has two tips (3) and is connected described two most advanced and sophisticated backs (9), it is characterized in that, construct described base fabric (2) according to any one in claim 1-12.
14. pin cloth (20) according to claim 13, is characterized in that, the described back (9) of described little steel wire hook (4) is coated with electric insulation layer (15).
CN201480012141.3A 2013-03-06 2014-02-26 Base fabric for the pin cloth of carding machine Active CN105209672B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CH5482013A CH707682A2 (en) 2013-03-06 2013-03-06 Foundation for a garnish of a card.
CH00548/13 2013-03-06
PCT/IB2014/000202 WO2014135941A1 (en) 2013-03-06 2014-02-26 Foundation for a clothing of a carding machine

Publications (2)

Publication Number Publication Date
CN105209672A true CN105209672A (en) 2015-12-30
CN105209672B CN105209672B (en) 2018-02-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201480012141.3A Active CN105209672B (en) 2013-03-06 2014-02-26 Base fabric for the pin cloth of carding machine

Country Status (4)

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EP (1) EP2964818B1 (en)
CN (1) CN105209672B (en)
CH (1) CH707682A2 (en)
WO (1) WO2014135941A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107338511A (en) * 2016-09-28 2017-11-10 桐乡守敬应用技术研究院有限公司 A kind of pin cloth
CN109234869A (en) * 2018-11-09 2019-01-18 山东华兴纺织集团有限公司 A kind of roll shaft for clearer roll cleaning machine
CN114836853A (en) * 2022-05-25 2022-08-02 金轮针布(江苏)有限公司 Anti-static elastic card clothing with high holding force and forming process thereof

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH710221A1 (en) * 2014-10-09 2016-04-15 Graf + Cie Ag Set for the processing of textile fibers
DE102017101863A1 (en) 2017-01-31 2018-08-02 TRüTZSCHLER GMBH & CO. KG Detection device on a spinning preparation machine and provided for flat bar garnish

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1462174A (en) * 1973-04-26 1977-01-19 English Card Clothing Foundation for card clothing
CN2068102U (en) * 1990-02-16 1990-12-26 无锡市第三纺织器材厂 Special rubber plastic bottom cloth
JPH03199429A (en) * 1989-12-27 1991-08-30 Kanai Hiroyuki Base cloth for heat-resistant card clothing
JPH07166437A (en) * 1993-12-16 1995-06-27 Kanai Hiroyuki Card clothing for spinning machinery
CN2748482Y (en) * 2004-10-12 2005-12-28 黄斌 Artificial fur wire cloth
CN101050565A (en) * 2006-04-07 2007-10-10 特鲁菲舍尔股份有限公司及两合公司 Card clothing supporting part for cover plate carding machine cover

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE648230C (en) 1935-09-26 1937-07-26 Continental Gummi Werke Akt Ge Card, the scraper fittings of which have an underlay of rubberized fabric layers and a rubber cover layer
DE739687C (en) 1940-10-11 1943-10-01 Continental Gummi Werke Ag Card, the scraper fittings of which have an underlay of rubberized fabric layers and a rubber cover layer
JPH0740778U (en) * 1993-12-28 1995-07-21 金井 宏之 Brushed needle cloth
DE19826542C2 (en) 1998-06-15 2001-05-31 Graf & Co Ag Scraper fitting for cards and / or carding machines

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1462174A (en) * 1973-04-26 1977-01-19 English Card Clothing Foundation for card clothing
JPH03199429A (en) * 1989-12-27 1991-08-30 Kanai Hiroyuki Base cloth for heat-resistant card clothing
CN2068102U (en) * 1990-02-16 1990-12-26 无锡市第三纺织器材厂 Special rubber plastic bottom cloth
JPH07166437A (en) * 1993-12-16 1995-06-27 Kanai Hiroyuki Card clothing for spinning machinery
CN2748482Y (en) * 2004-10-12 2005-12-28 黄斌 Artificial fur wire cloth
CN101050565A (en) * 2006-04-07 2007-10-10 特鲁菲舍尔股份有限公司及两合公司 Card clothing supporting part for cover plate carding machine cover

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107338511A (en) * 2016-09-28 2017-11-10 桐乡守敬应用技术研究院有限公司 A kind of pin cloth
CN109234869A (en) * 2018-11-09 2019-01-18 山东华兴纺织集团有限公司 A kind of roll shaft for clearer roll cleaning machine
CN114836853A (en) * 2022-05-25 2022-08-02 金轮针布(江苏)有限公司 Anti-static elastic card clothing with high holding force and forming process thereof

Also Published As

Publication number Publication date
EP2964818B1 (en) 2019-01-30
EP2964818A1 (en) 2016-01-13
CH707682A2 (en) 2014-09-15
WO2014135941A1 (en) 2014-09-12
CN105209672B (en) 2018-02-06

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