Summary of the invention
The invention provides that a kind of cost is low, the mechanical type in-situ transesterification of failure rate is low is to gearbox.
For achieving the above object, technological scheme of the present invention is as follows:
A kind of mechanical type in-situ transesterification is to gearbox, comprise VI axle assembly, VII axle assembly, VIII axle assembly, left and right differential assembly, middle braking plate, VI axle assembly comprises VI axle and the left power output gear of VI axle be located thereon and the right power output gear of VI axle, VII axle assembly comprises VII axle and the left transition gear of VII axle be located thereon and the right transition gear of VII axle, 2 counter gears that VIII axle assembly comprises VIII axle and is located thereon, differential power shift gear and intermediate gear, the left power output gear of VI axle, the left transition gear of VII axle engages each other with corresponding counter gear or intermediate gear, the right power output gear of VI axle, the right transition gear of VII axle engages each other with corresponding counter gear or intermediate gear, left and right differential assembly is used for stirring differential power shift gear makes it depart from intermediate gear engagement,
When transmission of power is to VI axle, power to be delivered to 2 counter gears on VIII axle respectively through the left transition gear of VII axle and the right transition gear of VII axle by the left power output gear of VI axle and the right power output gear of VI axle, now counter gear is because many through primary transmission, so counter gear and intermediate gear direction of rotation, differential power shift gear is engaged with intermediate gear by spring precompressed maintenance, stir differential power shift gear by left and right differential assembly and depart from intermediate gear engagement, after middle braking plate braking, then engage with counter gear; When 2 differential power shift gears engages with both sides counter gear simultaneously, drive cat to retreat, when 2 differential power shift gears engage with counter gear and intermediate gear respectively, driving cat in-situ transesterification to.
Wherein, also comprise I axle assembly, II axle assembly, III axle assembly, the duplex power shift gear that I axle assembly comprises I axle and is located thereon, II axle assembly comprises II axle and the triple gear be located thereon, gear, and III axle assembly comprises III axle; Power is inputted by I axle (11), by duplex power shift gear power reached triple gear subsequently and by high, empty, the low third gear of selector fork adjustable, triple gear slows down and passes to duplicate gear, then gear driven II axle is reached, III axle and II axle synchronous rotary, the foot section brought motivation tool operation of III axle;
Wherein, also comprise IV axle assembly, V axle assembly, Ⅸ axle assembly, Ⅹ axle assembly, hydraulic pressure installation pump motor, I axle assembly also comprises I shaft bevel gears, IV shaft bevel gears that IV axle assembly comprises IV axle and is located thereon, V axle power input gear, three power shift gears that V axle assembly comprises V axle and is located thereon, VI axle assembly comprises three gear gears, the left and right duplicate gear that Ⅸ axle assembly comprises Ⅸ axle and is located thereon, Ⅹ shaftgear that Ⅹ axle assembly comprises Ⅹ axle and is located thereon; Power reaches IV shaft bevel gears thus drive IV axle by I axle by I shaft bevel gears, V axle power input gear on V axle is delivered to subsequently through hydraulic pressure installation pump motor, three power shift gears on V axle are driven to rotate, now by selector fork adjust gear one, sky, two, sky, 35 gears, transmission of power is to VI axle, through three gear gear, intermediate gear, differential power shift gear, left and right duplicate gear, Ⅹ shaftgears, power finally arrives Ⅹ axle, namely to walk live axle, form the power transmission line in crawler tractor advance process.
Wherein, I axle (11) has external splines, internal spline on duplex power shift gear, export gearshift assembly by a rotary tillage after assembling and realize gearshift, duplicate gear can freely rotate on axle, and I shaft bevel gears is fixed on I axle by spline joint.
Wherein, triple gear can freely rotate on II axle, gear is fixed on II axle by spline joint, gear often engages with the little gear ring in duplicate gear, triple gear minimum tooth often engages with the bull gear in duplicate gear, triple gear other 2 gear rings can one of them engages with duplex power shift gear, export height 2 medium velocities, or do not engage with 2 gear rings, neutral gear no-output.
Wherein, IV axle assembly also comprises IV axle clutch shaft bearing, IV axle first sleeve, IV axle second sleeve, IV axle second bearing, IV hubcap, IV axle is positioned on casing by IV axle first sleeve, IV axle clutch shaft bearing, IV axle second bearing and IV hubcap, with I axle at right angle setting, IV shaft bevel gears often engages with I shaft bevel gears, spline joint between IV axle first sleeve and IV axle, by transmission of power to pump motor.
Wherein, V axle assembly is also comprised V axle power input gear and is connected with V axle by spline, is fixedly mounted on V axle left end, often engage with the output gear of pump motor, three power shift gears are connected with V axle by spline, can slide at V axle, control gearshift by a walking gearshift assembly.
Wherein, VI axle assembly also comprises one grade of gear and intermediate gear, 5 gears on VI axle are all be connected and synchronous axial system with VI axle by spline, all to be interfixed position by the shaft shoulder or sleeve between 5 gears, wherein one grade of gear, intermediate gear, three gears kept off in gears engage with the gear ring of in three power shift gears, or do not engage.
Wherein, gear on VIII axle is installed and is symmetric, intermediate gear is fixedly mounted in the middle of VIII axle, the both sides of intermediate gear are all with toothpick type clutch, counter gear empty set is on VIII axle, right side is with toothpick type clutch, differential power shift gear empty set is between counter gear and intermediate gear, spring compression differential power shift gear makes it keep engaging with the toothpick type clutch on the left of intermediate gear, rotate forward, intermediate gear and three keeps off gear and often engages, counter gear often engages with VII axle transition gear (left side), sense of rotation is contrary with intermediate gear, control differential power shift gear by about one differential assembly to engage with intermediate gear or counter gear, thus control the sense of rotation of monolateral differential power shift gear.
The invention has the beneficial effects as follows: the present invention improves on the basis of original hydrostatic electrodeless variable-speed drive system, technology maturation is reliable, and does not need to increase extra hydraulic equipment, and cost is low, failure rate is low, and mode of operation there is no large change, do not need extra training.
Embodiment
Below in conjunction with accompanying drawing and example, the present invention will be further described.
In the present embodiment, as shown in Figure 3, by I axle 11, I hubcap 12, I axle clutch shaft bearing 13, duplex power shift gear 14, duplicate gear 15, I axle second bearing 16, I shaft bevel gears 17 forms I axle assembly 01.
I axle 11 is positioned on casing by I hubcap 12 and I axle clutch shaft bearing 13, I axle second bearing 16 and also can freely rotates, I axle 11 there is external splines, internal spline on duplex power shift gear 14, export gearshift assembly 013 by rotary tillage after assembling and realize gearshift, duplicate gear 15 can freely rotate on axle, and I shaft bevel gears 17 is fixed on I axle 11 by spline joint.
As shown in Figure 4, by II axle 21, II hubcap 22, II axle clutch shaft bearing 23, triple gear 24, gear 25, II axle second bearing 26 forms II axle assembly 02.
II axle 21 is positioned on casing by II hubcap 22 and II axle clutch shaft bearing 23, II axle second bearing 26 and also can freely rotates, triple gear 24 can freely rotate on II axle 21, gear 25 is fixed on II axle 21 by spline joint, gear 25 often engages with the little gear ring in duplicate gear 15, triple gear 24 minimum tooth often engages with the bull gear in duplicate gear 15, triple gear 24 other 2 gear rings can one of them engages with duplex power shift gear 14, export height 2 grades of speed, or do not engage with 2 gear rings, neutral gear no-output.
III axle assembly 03 as shown in Figure 5, is made up of III shaft sleeve 31, III axle 32, III axle bearing 33, III hubcap 34.
III axle 32 is positioned on casing by III axle bearing 33 and III hubcap 34, and III shaft sleeve 31 is by III axle 32 and II axle 21 spline joint synchronous axial system, and III axle 32 is as the facility pto=power take-off of gearbox.
IV axle assembly 04 as shown in Figure 6, is made up of IV axle clutch shaft bearing 41, IV axle first sleeve 42, IV axle 43, IV shaft bevel gears 44, IV axle second sleeve 45, IV axle second bearing 46, IV hubcap 47.
IV axle 43 is positioned on casing by IV axle first sleeve 42, IV axle clutch shaft bearing 41, IV axle second bearing 46 and IV hubcap 47, with I axle 11 at right angle setting, IV shaft bevel gears 44 often engages with I shaft bevel gears 17, spline joint between IV axle first sleeve 42 and IV axle 43, by transmission of power to pump motor 012.
V axle assembly 05 as shown in Figure 7, is made up of V axle first end cap 51, V axle clutch shaft bearing 52, V axle power input gear 53, V axle 54, three power shift gear 55, V axle second bearing 56, V axle second end cap 57.
V axle 54 is positioned on casing by V axle first end cap 51, V axle clutch shaft bearing 52, V axle second bearing 56, V axle second end cap 57, V axle power input gear 53 is connected with V axle 54 by spline, be fixedly mounted on V axle 54 left end, often engage with the output gear of pump motor 012, three power shift gears 55 are connected with V axle 54 by spline, can slide at V axle 54, control gearshift by walking gearshift assembly 014.
VI axle assembly 06 as shown in Figure 8, keeps off gear 68, one grade of gear 69, VI axle the 3rd sleeve 610, VI axle power output gear (right side) 611, VI axle second bearing 612, VI axle second end cap 613 by VI axle first end cap 61, VI axle clutch shaft bearing 62, a VI axle power output gear left side 63, VI axle 64, VI axle first sleeve 65, intermediate gear 66, VI axle second sleeve 67, three and forms.
VI axle 64 is positioned on casing by VI axle first end cap 61, VI axle clutch shaft bearing 62, VI axle second bearing 612, VI axle second end cap 613,5 gears on VI axle 64 are all to be connected with VI axle 64 and synchronous axial system by spline, all to be interfixed position by the shaft shoulder or sleeve between 5 gears.The gear that wherein one grade of gear 69, intermediate gear 66, three keep off in gear 68 can engage with a gear ring in three power shift gears 55, or does not engage.
VII axle assembly 07 as shown in Figure 9, is made up of VII axle first end cap 71, VII axle clutch shaft bearing 72, VII axle transition gear (left side) 73, VII axle 74, VII axle transition gear (right side) 75, VII axle second bearing 76, VII axle second end cap 77.
VII axle 74 is positioned on casing by VII axle first end cap 71, VII axle clutch shaft bearing 72, VII axle second bearing 76, VII axle second end cap 77, VII axle transition gear (left side) 73 is connected with VII axle 74 by spline with VII axle transition gear (right side) 75, and is fixedly mounted on the two ends of VII axle 74.VII axle transition gear (left side) 73, VII axle transition gear (right side) 75 engages with VI axle power output gear (left side) 63, VI axle power output gear (right side) 611 respectively, for axle below provides the power reversed.
VIII axle assembly 08 as shown in Figure 10, is made up of VIII hubcap 81, VIII axle bearing 82, counter gear 83, snap ring 84, spring 85, differential power shift gear 86, intermediate gear 87, snap ring 88, VIII axle 89.
Gear on VIII axle 89 is installed and is symmetric, and for left end, is positioned on casing by VIII hubcap 81, VIII axle bearing 82, and intermediate gear 87 is fixedly mounted in the middle of VIII axle 89, and the both sides of intermediate gear 87 are all with toothpick type clutch.Counter gear 83 empty set is on VIII axle 89, and right side is with toothpick type clutch.Differential power shift gear 86 empty set is between counter gear 83 and intermediate gear 87, and spring 85 compresses differential power shift gear 86 makes it keep engaging with the toothpick type clutch on the left of intermediate gear 87, rotates forward.Intermediate gear 87 and three keeps off gear 68 and often engages, and counter gear 83 often engages with VII axle transition gear (left side) 73, and sense of rotation is contrary with intermediate gear 87.Differential power shift gear 86 can be controlled by left and right differential assembly 010 to engage with intermediate gear 87 or counter gear 83, thus control the sense of rotation of monolateral differential power shift gear 86.
Ⅸ axle assembly 09 as shown in figure 11, is made up of Ⅸ axle first end cap 91, Ⅸ axle clutch shaft bearing 92, duplicate gear (left side) 93, sleeve 94, Ⅸ axle 95, duplicate gear (right side) 96, Ⅸ axle second bearing 97, Ⅸ axle second end cap 98.
Ⅸ axle 95 is positioned on casing by Ⅸ axle first end cap 91, Ⅸ axle clutch shaft bearing 92, Ⅸ axle second bearing 97, Ⅸ axle second end cap 98, duplicate gear (left side) 93 and duplicate gear (right side) 96 empty set are on Ⅸ axle 95, maintenance relative distance is separated by sleeve 94 between duplicate gear (left side) 93 and duplicate gear (right side) 96, bull gear in duplicate gear (left side) 93 and duplicate gear (right side) 96 often engages with 2 differential power shift gears 86, and sense of rotation changes along with the change of differential power shift gear 86.
Ⅹ axle assembly 010 as shown in figure 12, seals 102, Ⅹ axle clutch shaft bearing 103, Ⅹ hubcap 104, Ⅹ axle second bearing 105, Ⅹ shaftgear 106 by Ⅹ axle 101, Ⅹ shafting oil and forms.
Ⅹ axle 101 is wherein one of the walking pto=power take-off that 2 of gearbox are identical, Ⅹ axle 101 is positioned on casing by Ⅹ axle clutch shaft bearing 103, Ⅹ hubcap 104, Ⅹ axle second bearing 105, Ⅹ shaftgear 106 is connected with Ⅹ axle 101 by spline, and being fixed on one end of axle, Ⅹ shaftgear 106 often engages with the little gear ring of duplicate gear (left side) 93.
As Figure 1A-1F, Fig. 2, and shown in composition graphs 3 to Figure 12, running job step is:
1) power is inputted by I axle 11, by duplex power shift gear 14 power reached triple gear 24 subsequently and by high, empty, the low third gear of selector fork adjustable, triple gear 24 slows down and passes to duplicate gear 15, then reach gear 25 and drive II axle 21, III axle 32 and II axle 21 synchronous rotary, the afterbody of III axle 32 can drive facility operation;
2) power reaches IV shaft bevel gears 44 thus drive IV axle 43 by I axle 11 by I shaft bevel gears 17, V axle power input gear 53 on V axle is delivered to subsequently through hydraulic pressure installation pump motor 012, three power shift gears 55 on V axle are driven to rotate, now adjust gear one by selector fork, empty, two, empty, 35 gears, transmission of power is to VI axle 64, through three gear gears 68, intermediate gear 87, differential power shift gear 86, duplicate gear 93, 96, Ⅹ shaftgear 106, power finally arrives Ⅹ axle 101, namely to walk live axle, this is the power transmission line in crawler tractor advance process.
3) when transmission of power is to VI axle 64, power is delivered to 2 counter gears 83 on VIII axle 89 respectively through VII axle transition gear (left side) 73 and VII axle transition gear (right side) 75 by VI axle power output gear (left side) 63 and VI axle power output gear (right side) 611, now counter gear 83 is because many through primary transmission, so counter gear 83 and intermediate gear 87 direction of rotation, differential power shift gear 86 is engaged with intermediate gear 87 by spring precompressed maintenance, stir differential power shift gear 86 by left and right differential assembly 010 to depart from intermediate gear 87 and engage, after middle braking plate braking 015 (as Fig. 1), engage with counter gear 83 again.When 2 differential power shift gears engages with both sides counter gear simultaneously, drive cat to retreat, when 2 differential power shift gears engage with counter gear and intermediate gear respectively, driving cat in-situ transesterification to.