Background technology
The use of stainless steel tableware is more tired more general, the health of tableware concerning user concerning critical, the tableware that can kill bacterium seems more and more important in daily life.But stainless steel itself does not have anti-microbial property, food is placed on the generation easily causing bacterium in tableware for a long time.Preparation low cost, high performance anti-bacteria stainless steel become current urgent problem.Anti-biotic material silver is incorporated into 304 stainless steel surface by the present invention, gives 304 stainless steel anti-microbial properties and improves its corrosion resistance nature.
" anti-bacteria stainless steel clad steel plate and manufacture method thereof " (publication number CN102260832A) discloses a kind of method preparing anti-bacteria stainless steel coating at carbon back surface of steel plate, be by anti-bacteria stainless steel powder spraying on carbon back steel plate, then carry out combined heat treatment, but this method also exists the danger come off between matrix and coating.
" a kind of austenite antimicrobial stainless steel " (publication number CN102965585A) disclose a kind of by direct for silver melting to the method in stainless steel, this method uses the amount of silver larger.
" a kind of anti-bacteria stainless steel of surperficial argentiferous " (publication number CN203937247U) discloses a kind of method silver being incorporated into stainless steel base, and matrix forms antibiotic layer, and antibiotic layer thickness is 60-100um.
The present invention is a kind of brand-new preparation method, antibiotic layer will be prepared at 304 stainless steel surface by multiple step such as evaporation, laser melting coating, whole stainless material is one, there is not the problem come off, silver can fuse into the thickness of stainless steel surface 520um, use the amount of silver less, institute forms antibiotic layer thickness comparatively deeply simultaneously, still can continue performance antibacterial effect after material surface is worn.
Summary of the invention
The invention provides a kind of method silver being incorporated into 304 stainless steel surface, form at 304 stainless steel surface the antibiotic layer that thickness can reach 520um, give 304 stainless steel good antimicrobial property, and improve former 304 stainless hardness and corrosion resistance natures.Belong to metallurgical binding between antibiotic layer and matrix, there is not the problem come off, achieve and give 304 stainless steels stronger anti-microbial property when using silver less.
A kind of by evaporation in 304 coarse stainless steel surface depositing silver coatings, then use candle by silver coating sooting, again 304 stainless steels are put into laser cladding apparatus, low power is first used to preheat 304 stainless steels, and then laser melting coating is carried out to 304 stainless steels, finally form the thick antibiotic layer of 520um at material surface, comprise the following steps:
(1) material prepares: use 400 order silicon carbide papers repeatedly to polish 304 stainless steel surface, ensure that its surface has enough large roughness, silver powder is pressed into fritter, uses during evaporation;
(2) acetone ultrasonic cleaning twice is first used to 304 stainless steels, then use alcohol ultrasonic cleaning one time, remove surface and oil contaminant, dry stand-by;
(3) using evaporated device to vacuumize is 1.31 × 10
-3the Pa material that evaporation silver powder is pressed under crucible temperature 1470 DEG C of conditions is to stainless steel surface, and the evaporation time is 170s-340s, avoids silver powder directly to put into when equipment vacuumizes and splashes;
(4) use candle by 304 stainless steel surface sootings after evaporation silver, improve surperficial heat absorption rate;
(5) 304 stainless steels handled well are put into laser cladding equipment to vacuumize, when vacuum tightness reaches 1.2 × 10
-3use laser apparatus to carry out preheating to 304 stainless steels under passing into argon shield condition when Pa, then laser melting coating is carried out to its surface, after cooling, obtain the anti-bacteria stainless steel of surperficial argentiferous.
Preferably, use the first parallel grinding of 400 order silicon carbide papers, then vertical direction polishing, repeatedly carry out 3 times.
Preferably, the small pieces of material of silver for silver powder compacting is formed of evaporation.
Preferably, first use laser apparatus 650W power, 1mm spot diameter, 30% overlapping rate and the condition of 260mm/min speed under in parallel and vertical direction, 1 time is preheated respectively to 304 stainless steel surface, then use 1850W power, 0.8mm spot diameter, 75% overlapping rate and 130mm/min speed condition under cladding and remelting are carried out to it, first cladding in one direction one time, and then remelting one time more in vertical direction, repeats 3 times successively.
It is of the present invention that to obtain beneficial effect as follows.
1. change the mode at the preset cladding silver powder of stainless steel surface, advantage is after evaporation, to use candle by stainless steel surface sooting, improve the heat absorption rate on surface, simultaneously, evaporation layer is combined with stainless steel closely, heat transfer rate is fast, avoids only fusing evaporation layer and can not the phenomenon of melting stainless steel.
2. use the first parallel grinding of 400 order silicon carbide papers, in vertical polishing, ensure that the roughness of stainless steel surface, subtract the reflection having descended light, improve the specific absorption of material for laser light energy.
3. first carry out laser melting coating after preheating, then carry out remelting in vertical direction, repeat 3 times, it is the effect that material surface reaches laser remolten, silver can fuse into the thickness of stainless steel top layer 520um, with stainless steel metallurgical binding, instead of by silver layer cladding at stainless steel surface.
4. the present invention only has stainless steel surface to contain silver, and one is subtract silver-colored consumption, cost-saving; Two is stainless steel base inside not argentiferous, only surperficial silver content, less to the performance impact of material matrix inside.
5. after introducing silver by laser melting coating, impart material good antimicrobial property, antibiotic rate can reach more than 95%, improves the corrosion resistance nature of material surface simultaneously, and open circuit potential raises 200mV.
Embodiment
This embodiment evaporation time can arbitrarily be arranged between 170s to 340s.
1. prepare material, 304 stainless steels and the small pieces of material using silver powder to suppress.
2. use 400 order silicon carbide papers respectively along parallel and vertical direction polishing stainless steel, repeat 3 times.
3. the stainless steel of milled of fighting each other carries out ultrasonic cleaning, wipe oil.
4. using evaporation coating device to vacuumize is 1.31 × 10
-3the Pa material 170s-340s that evaporation silver powder is pressed under crucible temperature 1470 DEG C of conditions, forms silver-colored evaporation layer at 304 stainless steel surface.
5. take out 304 good stainless steels of evaporation, use candle silver to be steamed the thorough sooting of coating surface.
6. 304 stainless steels are put into laser cladding apparatus, vacuumize and reach 1.2 × 10
-3argon shield is passed into when Pa; first use laser apparatus 650W power, 1mm spot diameter, 30% overlapping rate and the condition of 260mm/min speed under in parallel and vertical direction, 1 time is preheated respectively to 304 stainless steel surface; then use 1850W power, 0.8mm spot diameter, 75% overlapping rate and 130mm/min speed condition under cladding and remelting are carried out to it; first cladding in one direction one time; and then remelting one time more in vertical direction, repeats 3 times successively.
7. after laser melting coating completes, treat material cooled, take out material, check surface cladding effect.