CN105198414B - A kind of 3D printing ceramic material and preparation method thereof - Google Patents

A kind of 3D printing ceramic material and preparation method thereof Download PDF

Info

Publication number
CN105198414B
CN105198414B CN201510588763.7A CN201510588763A CN105198414B CN 105198414 B CN105198414 B CN 105198414B CN 201510588763 A CN201510588763 A CN 201510588763A CN 105198414 B CN105198414 B CN 105198414B
Authority
CN
China
Prior art keywords
ceramic material
weight
parts
zirconium oxide
printing ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510588763.7A
Other languages
Chinese (zh)
Other versions
CN105198414A (en
Inventor
乔畅君
吴韬
金磊
冯晓野
范璐
边炳胜
韦家波
维克托
卡门
韦恩
刘仁辰
米盖尔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Niuka New Material Science & Technology Co ltd
Guangdong Qingda Innovation Research Institute Co ltd
Original Assignee
Dongguan Niuka New Material Science & Technology Co Ltd
Tsinghua Innovation Center in Dongguan
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Niuka New Material Science & Technology Co Ltd, Tsinghua Innovation Center in Dongguan filed Critical Dongguan Niuka New Material Science & Technology Co Ltd
Priority to CN201510588763.7A priority Critical patent/CN105198414B/en
Publication of CN105198414A publication Critical patent/CN105198414A/en
Application granted granted Critical
Publication of CN105198414B publication Critical patent/CN105198414B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The present invention provides a kind of 3D printing ceramic material and preparation method thereof, including following component by weight:50 ~ 150 parts by weight of Zirconium oxide powder;10 ~ 30 parts by weight of Zirconium oxide powder inorganic agent;100 ~ 500 parts by weight of decentralized medium;1 ~ 10 parts by weight of monocrystalline sapphire whisker;1 ~ 10 parts by weight of stabilizer;5 ~ 50 parts by weight of light curing agent.After the present invention in zirconia ceramics by adding in monocrystalline sapphire whisker, the modulus of elasticity in static bending, the tensile strength of product can be significantly improved, is used to prepare high-strength, the fine engineering ceramics of high-ductility.

Description

A kind of 3D printing ceramic material and preparation method thereof
Technical field
The invention belongs to field of compound material, and in particular to a kind of preparation method of 3D printing ceramic material.
Background technology
The principle of 3D printing technique is layered manufacturing, successively increases material to generate the technology of 3D solid, so quilt again Referred to as increases material manufacturing technology.In recent years, increases material manufacturing technology is quickly grown, huge on manufacture field influence, each by the world The very big concern of state is known as overturning the industrial revolution again of traditional manufacture, is put into China's strategic emerging industries.
3D printing mainstream forming technique includes selective laser sintering(SLS), melting precipitation molding(FDM), cubic light it is solid Change(SLA)Deng.Selective laser sintering was ground by the C.R. Dechard of Texas ,Usa university Austin in 1989 Work(is made.The energy is made using infrared laser, the Modeling Material used is mostly dusty material.During processing, powder is preheated first To the temperature for being slightly less than its fusing point, then powder is paved under the action of rod is struck off;Laser beam root under the control of the computer It is selectively sintered according to layering cross section information, carries out next layer of sintering after the completion of one layer again, remove after being all sintered more Remaining powder then can be obtained by the part sintered.Such forming method has that manufacturing process is simple, and degree of flexibility is high, material Range of choice is wide, material price is cheap, it is at low cost, stock utilization is high, and shaping speed is fast the features such as, 2014, GE companies ground 20 parts have been made a part by the aircraft engine machine nozzle of hair, and material cost is greatly reduced, and also save fuel oil 15%. 3D printing currently on the market is of less types with laser sintered ceramic material, relies primarily on import.
Monocrystalline sapphire whisker (Single crystal sapphire Whisker, also known as monocrystalline sapphire fiber) is A kind of signle crystal alumina whisker with certain draw ratio is small, anti-oxidant, high with superior mechanical intensity, heat shock resistance, proportion The excellent physical property such as wear-resisting amount and highly corrosion resistant.Monocrystalline sapphire whisker is suitable as ceramics, metal, plastics and rubber Reinforcing component.Therefore, monocrystalline sapphire whisker becomes the optimal selection of third generation advanced composite material.
Invention content
The purpose of the present invention is to provide a kind of 3D printing ceramic materials and preparation method thereof, add in zirconia ceramics After entering monocrystalline sapphire whisker, the modulus of elasticity in static bending, the tensile strength of product can be significantly improved, is used to prepare high-strength, high-ductility Fine engineering ceramics.
In order to achieve the above object, the technical scheme is that:
A kind of 3D printing ceramic material, including following component by weight:
50 ~ 150 parts by weight of Zirconium oxide powder
10 ~ 30 parts by weight of Zirconium oxide powder inorganic agent
100 ~ 500 parts by weight of decentralized medium
1 ~ 10 parts by weight of monocrystalline sapphire whisker
1 ~ 10 parts by weight of stabilizer
5 ~ 50 parts by weight of light curing agent.
The 3D printing ceramic material, each component preferred weight number are as follows:
80 ~ 120 parts by weight of Zirconium oxide powder
20 ~ 30 parts by weight of Zirconium oxide powder inorganic agent
100 ~ 500 parts by weight of decentralized medium
1 ~ 10 parts by weight of monocrystalline sapphire whisker
1 ~ 10 parts by weight of stabilizer
5 ~ 30 parts by weight of light curing agent.
The Zirconium oxide powder be 50 ~ 500nm of grain size, purity(wt%)>90% commercially available monoclinic zirconia;The zirconium oxide Powder-processed agent is sodium pyrophosphate, sodium tripolyphosphate and oxalic acid any and more than;The decentralized medium for deionized water and Any and two kinds of mixing of absolute ethyl alcohol.
The monocrystalline sapphire whisker is 0.1 ~ 1 micron of diameter, and length is 5 ~ 100 microns, density 4g/cm3, purity (wt%)Monocrystalline sapphire whisker for 90-99.9%.
Mixture of the stabilizer for any one of Yb2O3, CeO2 or both;The light curing agent is acrylate One of with the mixture of polyurethane resin, acrylate and epoxy resin.
A kind of preparation method of 3D printing ceramic material, a, in heating unit add in deionized water according to formula ratio With Zirconium oxide powder inorganic agent, stirring and dissolving is until Zirconium oxide powder inorganic agent is completely dissolved obtained solution;B is made to step a Solution in add in Zirconium oxide powder, stir 1 ~ 4h at a constant temperature, fully after reaction, cool down, filter, it is dry, after being handled Zirconium oxide powder;C, stabilizer, light curing agent and monocrystalline sapphire whisker are added to according to formula ratio in absolute ethyl alcohol, 2 ~ 6h is quickly stirred under room temperature, mixed liquor is made;D, mixed liquor made from step c is shaken into 30 ~ 90min under ultrasound;Then plus Enter step b treated Zirconium oxide powder, stir 3 ~ 15h;E, above-mentioned mixed-powder is dried, 3D printing use can be obtained after sieve Ceramic material.
Heating temperature described in the step a is 50 ~ 80 DEG C, and mixing speed is 350 ~ 550r/min.
Heating temperature is 80 ± 5 DEG C in the step b, and mixing speed is 350 ~ 750r/min.
Step c, mixing speed is 500 ~ 750r/min in d.
Drying temperature is 80 ~ 120 DEG C in step e.
Using 400 model 3D printers of EOS M, using powder sintered molding(Selected Laser Sintering, Abbreviation SLS)Technology carries out powder sintered molding using laser to dusty material.The monocrystalline sapphire whisker is by Dongguan Prepared by the research and development of monocrystalline sapphire whisker team of Shenzhen Research Institute of Tsinghua University innovation center, select 0.1 ~ 5 micron of diameter, and length is 5 ~ 100 microns of monocrystalline sapphire whisker.Selected monocrystalline sapphire whisker density be 4g/cm3, purity(wt%)About 99%.
The beneficial effects of the invention are as follows:
Advantageous effect:
(1)A kind of 3D printing of the present invention has the higher modulus of elasticity in static bending, tensile strength with ceramic material;
(2)A kind of 3D printing of the present invention is small with powder granule with ceramic material, and particle diameter distribution is narrow, and mobility is preferable, It is preferable with 3D printer shaping speed matching;Product property is stablized, and precision is high.
(3)A kind of 3D printing of the present invention is simple with ceramic material process, is easy to industrialized production;
(4)A kind of 3D printing of the present invention is extensive with ceramic material raw material sources, at low cost, and with good environment Benefit and economic benefit.
Description of the drawings
Attached drawing 1 shows the preparation flow figure of 3D printing ceramic material.
Specific embodiment
The present invention is described in further detail by embodiment.
Embodiment 1
(1)In 50 ~ 80 DEG C of heating unit, 20 parts by weight sodium pyrophosphates are added in 100 deionized waters, 350 ~ Stirring under 750r/min speed is until sodium pyrophosphate fully dissolves.
(2)80 parts by weight Zirconium oxide powders are added in into above-mentioned solution, 350 ~ 750r/min at being 80 ± 5 DEG C in constant temperature 1h is stirred, fully after reaction, cools down, filters, dry, the Zirconium oxide powder that obtains that treated.
(3)By 2 parts by weight Y2O3, 5 parts by weight propylene acid esters and polyurethane resin(1:1)With 1 parts by weight monocrystalline sapphire crystalline substance It must be added to according to formula ratio in 200 parts by weight absolute ethyl alcohols, quickly stir 2 ~ 6 h with 500 ~ 750r/min at normal temperatures.(4) Above-mentioned mixed liquor is shaken into 30 ~ 90min under ultrasound.
(5)By treated, Zirconium oxide powder is added in above-mentioned mixed liquor, and 500 ~ 750r/min stirs 3 ~ 15h.
(6)Will be dry at above-mentioned 80 ~ 120 DEG C of mixed-powder, 3D printing ceramic material can be obtained after screening.
Embodiment 2
(1)In 50 ~ 80 DEG C of heating unit, 20 parts by weight sodium tripolyphosphates are added in 200 parts by weight of deionized water, Stirring under 350 ~ 750r/min speed is until sodium tripolyphosphate fully dissolves.
(2)90 parts by weight Zirconium oxide powders are added in into above-mentioned solution, 350 ~ 750r/min at being 80 ± 5 DEG C in constant temperature 2h is stirred, fully after reaction, cools down, filters, dry, the Zirconium oxide powder that obtains that treated.
(3)By 1 parts by weight Y2O3, 3 parts by weight propylene acid esters and polyurethane resin(1:1)With 3 parts by weight monocrystalline sapphires crystalline substance It must be added to according to formula ratio in 200 parts by weight absolute ethyl alcohols, quickly stir 2 ~ 6 h with 500 ~ 750r/min at normal temperatures.
(4)Above-mentioned mixed liquor is shaken into 30 ~ 90min under ultrasound.
(5)By treated, Zirconium oxide powder is added in above-mentioned mixed liquor, and 500 ~ 750r/min stirs 3 ~ 15h.
(6)Will be dry at above-mentioned 80 ~ 120 DEG C of mixed-powder, 3D printing ceramic material can be obtained after screening.
Embodiment 3
(1)In 50 ~ 80 DEG C of heating unit, 25 parts by weight oxalic acid are added in 300 deionized waters, 350 ~ 750r/min Stirring under speed is until oxalic acid fully dissolves.
(2)100 parts by weight Zirconium oxide powders are added in into above-mentioned solution, 350 ~ 750r/min at being 80 ± 5 DEG C in constant temperature 2h is stirred, fully after reaction, cools down, filters, dry, the Zirconium oxide powder that obtains that treated.
(3)By 5 parts by weight CeO2, 5 parts by weight propylene acid esters and polyurethane resin(2:3)With 7 parts by weight monocrystalline sapphires Whisker is added to according to formula ratio in 500 parts by weight absolute ethyl alcohols, quickly stirs 2 ~ 6 h with 500 ~ 750r/min at normal temperatures.
(4)Above-mentioned mixed liquor is shaken into 30 ~ 90min under ultrasound.
(5)By treated, Zirconium oxide powder is added in above-mentioned mixed liquor, and 500 ~ 750r/min stirs 3 ~ 15h.
(6)Will be dry at above-mentioned 80 ~ 120 DEG C of mixed-powder, 3D printing ceramic material can be obtained after screening.
Embodiment 4
(1)In 50 ~ 80 DEG C of heating unit, 30 parts by weight sodium tripolyphosphates are added in 500 deionized waters, 350 ~ Stirring under 750r/min speed is until sodium tripolyphosphate fully dissolves.
(2)100 parts by weight Zirconium oxide powders are added in into above-mentioned solution, 350 ~ 750r/min at being 80 ± 5 DEG C in constant temperature 2h is stirred, fully after reaction, cools down, filters, dry, the Zirconium oxide powder that obtains that treated.
(3)By 5 parts by weight CeO2, 10 parts by weight propylene acid esters and epoxy resin(2:3)With 10 parts by weight monocrystalline sapphires Whisker is added to according to formula ratio in 500 parts by weight absolute ethyl alcohols, quickly stirs 2 ~ 6 h with 500 ~ 750r/min at normal temperatures.
(4)Above-mentioned mixed liquor is shaken into 30 ~ 90min under ultrasound.
(5)By treated, Zirconium oxide powder is added in above-mentioned mixed liquor, and 500 ~ 750r/min stirs 3 ~ 15h.
(6)Will be dry at above-mentioned 80 ~ 120 DEG C of mixed-powder, 3D printing ceramic material can be obtained after screening.
Embodiment 5
(1)In 50 ~ 80 DEG C of heating unit, 30 parts by weight sodium pyrophosphates are added in 500 deionized waters, 350 ~ Stirring under 750r/min speed is until sodium pyrophosphate fully dissolves.
(2)120 parts by weight Zirconium oxide powders are added in into above-mentioned solution, 350 ~ 750r/min at being 80 ± 5 DEG C in constant temperature 2h is stirred, fully after reaction, cools down, filters, dry, the Zirconium oxide powder that obtains that treated.
(3)By 10 parts by weight Y2O3:CeO2(2:3), 5 parts by weight propylene acid esters and epoxy resin(2:3)With 8 parts by weight lists Brilliant sapphire whisker is added to according to formula ratio in 500 parts by weight absolute ethyl alcohols, is quickly stirred with 500 ~ 750r/min at normal temperatures Mix 2 ~ 6 h.
(4)Above-mentioned mixed liquor is shaken into 30 ~ 90min under ultrasound.
(5)By treated, Zirconium oxide powder is added in above-mentioned mixed liquor, and 500 ~ 750r/min stirs 3 ~ 15h.
(6)Will be dry at above-mentioned 80 ~ 120 DEG C of mixed-powder, 3D printing ceramic material can be obtained after screening.
3D printing prepared by embodiment 1-5 with ceramic material in mechanical performance is tested, as a result see the table below:
The mechanical performance of 1 3D printing ceramic material of subordinate list
Bending strength (MPa) Tensile strength (MPa) Density (g/cm3)
Embodiment 1 753 450 6.25
Embodiment 2 749 463 6.13
Embodiment 3 758 448 6.32
Embodiment 4 776 469 6.25
Embodiment 5 768 465 6.18
Show that the embodiment of the present invention bending strength and tensile strength are very high by data above, it is with the obvious advantage.
Basic principle, main feature and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent defines.

Claims (8)

1. a kind of 3D printing ceramic material includes the raw material of following parts by weight:
The Zirconium oxide powder be 50~500nm of grain size, purity (wt%)>90% commercially available monoclinic zirconia;The zirconium oxide Powder-processed agent is sodium pyrophosphate, sodium tripolyphosphate and oxalic acid any and more than;The decentralized medium for deionized water and Absolute ethyl alcohol;Preparation method is:A, in heating unit, deionized water and Zirconium oxide powder inorganic agent are added according to formula ratio, Stirring and dissolving is until Zirconium oxide powder inorganic agent is completely dissolved obtained solution;B adds in zirconia powder into solution made from step a End stirs 1~4h, fully after reaction, cools down, filter at a constant temperature, dry, the Zirconium oxide powder that obtains that treated;It c, will be steady Determine agent, light curing agent and monocrystalline sapphire whisker to be added in absolute ethyl alcohol according to formula ratio, quickly stir 2~6h at normal temperatures Mixed liquor is made;D, mixed liquor made from step c is shaken into 30~90min under ultrasound;Then step b is added in treated oxygen Change zirconium powder, stir 3~15h;E, above-mentioned mixed-powder is dried, 3D printing ceramic material can be obtained after sieve.
2. 3D printing ceramic material according to claim 1, each raw material weight number is as follows:
3. 3D printing ceramic material according to claim 1, the monocrystalline sapphire whisker is 0.1~1 micron of diameter, Length is 5~100 microns, density 4g/cm3, purity (wt%) is the monocrystalline sapphire whisker of 90-99.9%.
4. 3D printing ceramic material according to claim 1, the stabilizer is Yb2O3、CeO2Any one of or two The mixture of person;The light curing agent is one of acrylate and the mixture of polyurethane resin, acrylate and epoxy resin.
5. 3D printing ceramic material according to claim 1, heating temperature described in the step a is 50~80 DEG C, Mixing speed is 350~550r/min.
6. 3D printing ceramic material according to claim 1, heating temperature is 80 ± 5 DEG C in the step b, stirring speed It spends for 350~750r/min.
7. 3D printing ceramic material according to claim 1, step c, mixing speed is 500~750r/min in d.
8. 3D printing ceramic material according to claim 1, drying temperature is 80~120 DEG C in step e.
CN201510588763.7A 2015-09-16 2015-09-16 A kind of 3D printing ceramic material and preparation method thereof Active CN105198414B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510588763.7A CN105198414B (en) 2015-09-16 2015-09-16 A kind of 3D printing ceramic material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510588763.7A CN105198414B (en) 2015-09-16 2015-09-16 A kind of 3D printing ceramic material and preparation method thereof

Publications (2)

Publication Number Publication Date
CN105198414A CN105198414A (en) 2015-12-30
CN105198414B true CN105198414B (en) 2018-06-15

Family

ID=54946442

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510588763.7A Active CN105198414B (en) 2015-09-16 2015-09-16 A kind of 3D printing ceramic material and preparation method thereof

Country Status (1)

Country Link
CN (1) CN105198414B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2018204646A1 (en) * 2018-05-16 2019-12-05 Research Institute Of Tsinghua University In Shenzhen Ceramic-based toughness-enhanced material based on single crystal sapphire fiber and preparation method therefor
CN109276816A (en) * 2018-09-19 2019-01-29 张玉森 It is a kind of to treat card and preparation method thereof
CN112374903A (en) * 2020-12-21 2021-02-19 山东蓝合智能科技有限公司 Preparation method for zirconia ceramic 3D printing material
CN114853493A (en) * 2022-04-22 2022-08-05 华南理工大学 Zirconia whisker reinforced zirconia ceramic and forming method thereof

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104291832B (en) * 2014-09-10 2016-01-20 济南大学 A kind of three D print the preparation method of rapid shaping nanometer titanium dioxide zirconia material
CN104529475A (en) * 2014-12-01 2015-04-22 青岛麦特瑞欧新材料技术有限公司 Zirconium-doped inorganic nano-grade composite material used in 3D printing, and preparation method thereof
CN104526838B (en) * 2014-12-30 2017-01-11 宁波伏尔肯陶瓷科技有限公司 Method for 3D ceramic printing forming
CN104649698B (en) * 2014-12-31 2016-09-14 东莞深圳清华大学研究院创新中心 A kind of monocrystalline sapphire fiber process for dispersing in Zirconium oxide ceramic composite material and a kind of composite
CN104788081B (en) * 2015-03-23 2016-11-09 济南大学 A kind of preparation method of alumina powder 3D printed material

Also Published As

Publication number Publication date
CN105198414A (en) 2015-12-30

Similar Documents

Publication Publication Date Title
CN105198414B (en) A kind of 3D printing ceramic material and preparation method thereof
CN108456457B (en) 3D direct-writing zirconia ceramic ink
CN106115805B (en) The preparation method of the sour nickel/mos2 microsphere of nanometer hierarchy cobalt
CN104575626B (en) For the spike microballoon of pebble bed high temperature reactor
CN105237022A (en) Ceramic-base 3D printing material and preparation method thereof
CN108046665A (en) A kind of micro-nano composite hollow structure nano material modification high durability concrete material and preparation method thereof
CN110240484A (en) A kind of method of 3D printing high-specific surface area high efficiency catalysts-support system
CN101024514A (en) Novel process for preparing cubic-phase nano zirconium dioxide
CN102584224A (en) Preparation method of nanoscale zirconia ceramic powder for spraying
CN106735174A (en) A kind of 3D printing metal-base composites and preparation method thereof
CN104788108A (en) Zirconia fiber board and preparation method
CN108516730A (en) A kind of composition, preparation and its application for spraying 3D printing based on binder
CN105384190A (en) Method for preparing nano samarium zirconate powder used for additive manufacturing and feeding
CN102503538A (en) Continuously pore-forming silicon carbide ceramic material and preparation method for same
CN103964874B (en) Zirconium mullite sagger
CN107760018A (en) A kind of selective laser sintering 3D printing composite powders of PA 12
Cai et al. Preparation of porous Al2O3 ceramic microspheres by a novel micro-droplet jetting rapid forming method
CN106431458B (en) The method that tailings in vanadium extraction prepares porous ceramics
CN104451954A (en) Preparation method of nano-alumina fibers
Wang et al. Preparation of ceria-stabilized zirconia microspheres by external gelation: size control
Romanczuk-Ruszuk et al. 3D printing ceramics—materials for direct extrusion process
CN104387102B (en) A kind of CNT ceramic composite and preparation method thereof
CN106046755A (en) Polyurethane composite material for 3D (three-dimensional) printing
CN105499597A (en) Preparation method for micron silver powder for silver clay, and preparation method for silver clay product
CN107353711A (en) A kind of preparation method of nano-particle reinforced resin lead for retractable pencil

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20231117

Address after: 523000 Building 1, No.1 Xuefu Road, Songshanhu Park, Dongguan City, Guangdong Province

Patentee after: Guangdong Qingda Innovation Research Institute Co.,Ltd.

Patentee after: DONGGUAN NIUKA NEW MATERIAL SCIENCE & TECHNOLOGY Co.,Ltd.

Address before: 523000 Innovation Science Park, Songshan Lake High-tech Industrial Development Zone, Dongguan City, Guangdong Province, 8 Tsinghua Dongguan Innovation Center

Patentee before: TSINGHUA INNOVATION CENTER IN DONGGUAN

Patentee before: DONGGUAN NIUKA NEW MATERIAL SCIENCE & TECHNOLOGY Co.,Ltd.