CN105197312A - Gradient temperature control low temperature transportation packaging production line - Google Patents
Gradient temperature control low temperature transportation packaging production line Download PDFInfo
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- CN105197312A CN105197312A CN201510712223.5A CN201510712223A CN105197312A CN 105197312 A CN105197312 A CN 105197312A CN 201510712223 A CN201510712223 A CN 201510712223A CN 105197312 A CN105197312 A CN 105197312A
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- packaging
- packaging film
- cylinder
- sterilization
- traction
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 229920006280 packaging film Polymers 0.000 claims abstract description 100
- 239000012785 packaging film Substances 0.000 claims abstract description 100
- 230000001954 sterilising effect Effects 0.000 claims abstract description 94
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 94
- 230000007246 mechanism Effects 0.000 claims abstract description 88
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 238000007789 sealing Methods 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 230000000844 anti-bacterial effect Effects 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 18
- 239000002131 composite material Substances 0.000 claims description 17
- 230000007704 transition Effects 0.000 claims description 16
- 230000008878 coupling Effects 0.000 claims description 15
- 238000010168 coupling process Methods 0.000 claims description 15
- 238000005859 coupling reaction Methods 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 15
- 238000012856 packing Methods 0.000 claims description 12
- 238000007493 shaping process Methods 0.000 claims description 10
- 230000010062 adhesion mechanism Effects 0.000 claims description 9
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 235000013305 food Nutrition 0.000 abstract description 40
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 11
- 235000013312 flour Nutrition 0.000 abstract description 9
- 238000009776 industrial production Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 150000001875 compounds Chemical class 0.000 abstract 3
- 238000005516 engineering process Methods 0.000 description 10
- 235000012054 meals Nutrition 0.000 description 10
- 238000012545 processing Methods 0.000 description 9
- 235000012149 noodles Nutrition 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000009455 aseptic packaging Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 235000021485 packed food Nutrition 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 101100248253 Arabidopsis thaliana RH40 gene Proteins 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 235000015927 pasta Nutrition 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/16—Sterilising contents prior to, or during, packaging by irradiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
- B65B55/18—Sterilising contents prior to, or during, packaging by liquids or gases
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
A gradient temperature control low temperature transportation packaging production line comprises a rack, wherein the rack is sequentially provided with a drying device, a compound sterilization device and a packaging device from front to back; a transitional link plate conveying mechanism is arranged on the rack and is located between the outside of a discharging door of the compound sterilization device and the front end of the packaging device; the packaging device comprises a packaging bracket, and a material pushing mechanism, a packaging link plate conveying mechanism, a packaging film conveying forming mechanism, a packaging film hauling mechanism, a packaging film longitudinal bonding mechanism and a packaging film transverse sealing and cutting mechanism are arranged on the packaging bracket; the gradient temperature control low temperature transportation packaging production line provided by the invention is adapted to flour food industrial production and circulation, can guarantee the quality of staple food in a circulation process, and can realize staple food compound sterilization and packaging, prolong the expiration date of the food and reduce the waste during the food circulation process.
Description
Technical field
The present invention relates to staple flour food aseptic packaging technology field, particularly relate to a kind of gradient temperature-controlled low temperature conveying and packaging manufacturing line.
Background technology
Staple food refers to that supply people eat three meals a day consumption, and meet the Main Foods of the basic energy of human body and nutrition intake demand, be mainly divided into metric system staple food and staple flour food in China, wherein steamed bun, fresh noodle and dumpling etc. are traditional staple flour foods that people like.Steamed bun is the main fermented pasta of China, and because steamed bun is nutritious, aqueous ingredients is high, easily contaminates by germ and causes quality deterioration.In middle temperature, in wet environment, the shelf-life is generally 3 ~ 7 days, and in hot and humid environment, the shelf-life is generally only 1 day, and shelf life is extremely short, greatly affects product ommercialization, and corruption of going mouldy can cause significant wastage.Fresh noodles due to its moisture high, in hot and humid environment, very easily putrid and deteriorated.Most staple flour food product have that moisture is high, poor stability, easily go mouldy, the common technology difficult problem such as shelf life is short, directly govern the circulation of staple flour food product, storage and fresh-keeping.And, China's staple flour food product processing industry is still in the starting stage, and the processing & machine tool of industry entirety is backward in technique, the main body of workshop-based production still occuping market, therefore, the paces of the technicalization of the processing of traditional staple flour food and circulation, industrialization and industrialization are needed to accelerate.
Summary of the invention
The present invention in order to solve weak point of the prior art, provide a kind ofly integrate dry, the function such as composite bactericidal and packaging and the gradient temperature-controlled low temperature conveying and packaging manufacturing line that bactericidal effect is good, packaging quality is good, production efficiency is high.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: gradient temperature-controlled low temperature conveying and packaging manufacturing line, comprises frame, and frame is provided with airer, composite bactericidal device and packing device from front to back successively;
Airer comprises drying bracket, drying bracket is provided with dry chain board conveying mechanism and desicator, dry chain board conveying mechanism, along the longitudinal direction through middle side part under desicator, is provided with baking temperature inductor, dry humidity sensor and is positioned at the heating pipe of the dry chain board conveying mechanism left and right sides in desicator;
Composite bactericidal device comprises sterilization support, sterilization support is provided with sterilization chain board conveying mechanism, sterilization box, to enter opening and closing cylinder and to go out opening and closing cylinder, sterilization chain board conveying mechanism is along the longitudinal direction through in the middle part of sterilization box, phase the same side of sterilization box front-end and back-end is respectively equipped with feeding gate and discharge door, opening and closing cylinder of entering all vertically is arranged with opening and closing cylinder of going out, the drive end of opening and closing cylinder of entering is in transmission connection by enter attaching parts and feeding gate, the drive end of opening and closing cylinder of going out is in transmission connection by go out attaching parts and discharge door, PLC is provided with in sterilization box, circulating fan, refrigerating compressor, vacuum pump, cold type, sterilization temperature inductor, sterilization humidity sensor, bactericidal lamp and ozone generator, be provided with the humidification system to sterilization box internal spraying water outside sterilization box, sterilization box is made up of stainless steel inner container and the outer courage of corrosion-resistant steel,
Frame is provided with outside the discharge door of composite bactericidal device and transition chain board conveying mechanism between packing device front end;
Packing device comprises packaging support, packaging support is provided with pusher, packaging chain board conveying mechanism, packaging film conveying shaping mechanism, packaging film trailer coupling, the longitudinal adhesion mechanism of packaging film and the horizontal closing-cutting mechanism of packaging film, pusher is positioned at the top at packaging film conveying shaping mechanism front portion and transition chain board conveying mechanism rear portion, packaging chain board conveying mechanism is positioned on rear side of pusher, and the longitudinal adhesion mechanism of packaging film trailer coupling, packaging film and the horizontal closing-cutting mechanism of packaging film set gradually from front to back and be all positioned at above packaging chain board conveying mechanism;
Pusher comprises the pusher erecting frame being located at packaging support forward upper, pusher erecting frame is provided with the first angular adjustment cylinder, second angular adjustment cylinder and pusher cylinder, first angular adjustment cylinder and the second angular adjustment cylinder are all vertically arranged, first angular adjustment cylinder is positioned at the second angular adjustment cylinder rear, the cylinder body upper end of the first angular adjustment cylinder and the second angular adjustment cylinder is fixed in frame, the piston-rod lower end of the first angular adjustment cylinder and the second angular adjustment cylinder respectively with the rear end of the cylinder block of pusher cylinder body and front end hinged, the piston rod rear end of pusher cylinder is provided with push pedal,
Packaging film conveying shaping mechanism comprises the transfer gantry be located on front side of packaging support, and transfer gantry is provided with packaging film and is wound around roller, friction roller, moveable idler, photoelectric detector, lower stationary guide roller, upper stationary guide roller and former; Friction roller is positioned at packaging film and is wound around rear side below roller, friction roller one end is connected with conveying servomotor, on transfer gantry, below two ends, friction roller left and right, correspondence is provided with the pilot hole vertically arranged, moveable idler two ends are located in pilot hole, photoelectric detector is located on rear side of transfer gantry, lower stationary guide roller is located at friction roller back side top, upper stationary guide roller is located at lower stationary guide roller front side top, former front end is located at transfer gantry top, former rear end is located on front side of packaging support, and former is low early and high after being obliquely installed; Packaging film is wound around on roller and is wound with packaging film, and packaging film enters into packaging film trailer coupling by friction roller, moveable idler, lower stationary guide roller, upper stationary guide roller and former successively;
Packaging film trailer coupling comprises the packaging servomotor be located on packaging support, initiatively axis of traction, driven axis of traction, initiatively traction gear, driven traction gear, initiatively nip rolls and driven nip rolls, the main shaft of packaging servomotor is connected by shaft coupling transmission with active axis of traction, initiatively axis of traction is arranged with driven axis of traction is all vertical, initiatively traction gear and active nip rolls are located on active axis of traction, initiatively traction gear is positioned at above active nip rolls, driven traction gear and driven nip rolls are located on driven axis of traction, initiatively engaged transmission between traction gear and driven traction gear, initiatively nip rolls and driven nip rolls are positioned in same level, initiatively there is between nip rolls and driven nip rolls the gap of clamping packaging film, the edge, two longitudinal doubling edges of packaging film is by being clamped in initiatively between nip rolls and driven nip rolls after former,
The longitudinal adhesion mechanism of packaging film comprises the first all parallel with initiatively axis of traction rotating shaft and the second rotating shaft, first rotating shaft upper end is in transmission connection by Timing Belt and active axis of traction, first rotating shaft is provided with the first gear and is positioned at the first bond roll below the first gear, second rotating shaft is provided with the second gear and is positioned at the second bond roll below the second gear, first gear and the second meshed transmission gear, first bond roll and the second bond roll are positioned in same level, along the circumferential direction circular heating tube is equipped with in first bond roll and the second bond roll, the circumferential surface of the first bond roll and the second bond roll is in axial direction evenly provided with a circle pressure rib, there is between first bond roll and the second bond roll the gap of clamping packaging film, two longitudinal doubling edges of packaging film are bonded behind the gap between the first bond roll and the second bond roll,
The horizontal closing-cutting mechanism of packaging film comprises the horizontal sealing support being located at packaging support upper back, horizontal sealing support is vertically provided with sealing cylinder, sealing cylinder lower end is bolted the cutting plate arranged along left and right horizontal direction, be provided with cutting knife along left and right horizontal direction in the middle of bottom cutting plate and be positioned at the upper horizontal heating pipe row with rear side on front side of cutting knife, horizontal sealing support is provided with stay bearing plate, support plate upper surface is provided with cutting groove and is positioned at the lower horizontal heating pipe row with rear side on front side of cutting groove, upper horizontal heating pipe row arranges corresponding up and down with lower horizontal heating pipe, cutting knife and cutting groove are corresponding up and down.
The rear end level of dry chain board conveying mechanism is provided with and drives cylinder towards the charging of feeding gate, and the discharging that the rear end level of sterilization chain board conveying mechanism is provided with outside feeding gate drives cylinder.
Former comprises the low early and high after base plate be obliquely installed, and base plate is front wide and rear narrow isosceles trapezoid, and edge, the base plate left and right sides is respectively to being provided with one piece of baffle plate, and the angle of baffle plate upper edge and horizontal surface is greater than the angle of base plate and horizontal surface.
Sterilization frame bottom is provided with the first cardan wheel, is provided with the second cardan wheel bottom packaging support.
Adopt technique scheme, the present invention adopts batch production mode.Food after processing is placed in the pallet on dry chain board conveying mechanism, and 0.5 kilogram, the every pallet of fresh noodles is advisable, and steamed bun is advisable with 4, every pallet, and other main meal products is depending on specific product, and Packing Unit can regulate.Drying device is reduced to suitable scope by needing the aqueous ingredients of dry main meal products, then cylinder is driven to push on the sterilization chain board conveying mechanism in sterilization box by pallet through the feeding gate of sterilization box by charging, after pushing 5 ~ 6 pallet products, sterilization box rear and front end feeding gate and discharge door are closed, sterilization box forms closed system, start composite bactericidal device work in sterilization box and sterilization processing is carried out to product, in sterilization box, uviol lamp is installed, ozone generator, illumination and the time of uviol lamp can be regulated, the concentration of ozone and time are to adapt to different products, reach desirable bactericidal effect, temperature in sterilization box can regulate continuously between ﹣ 18 DEG C ~ 2 DEG C, after sterilization processing, the feeding gate at sterilization box two ends and discharge door are opened, product after sterilization drives cylinder to release (meanwhile from discharge door by discharging, product to be sterilized enters into from feeding gate the conveyer chain in sterilization box), packaging facilities is delivered to by outer field for product packet wrapping through transition chain board conveying mechanism, complete whole composite bactericidal technology of the package.Dry chain board conveying mechanism, sterilization chain board conveying mechanism and transition chain board conveying mechanism are static when food sterilization, move during food pushes (release) sterilization box.Transition chain board conveying mechanism carries food to carry out package handling backward, package handling carries out in process, upwards align in first longitudinal after former two the long limits of packaging film, food enters on former by transition chain board conveying mechanism, shift onto on packaging chain board conveying mechanism backward by pusher, simultaneously packaging film by active nip rolls and driven nip rolls to rear haulage, two longitudinal edges on packaging film top are heated by the circular heating tube in the first bond roll and the second bond roll and press rib to be bonded together, longitudinally after bonding, packaging film is tubular structure, by packaging for foodstuff to inner, then sealing cylinder controls cutting plate and cuts packaging film downwards, while cutting, upper horizontal heating pipe row and lower horizontal heating pipe row heat packaging film, the both sides of cut place are bonded respectively, so just form the food bag of packaged food.
Temperature in sterilization box is controlled (precision ± 1 DEG C) continuously; Refrigerating compressor, cold type and circulating fan complete refrigeration and realize in sterilization box, the forced circulation of cold air stream, the heat that food in dry run carries is taken away rapidly, realize cooling process rapidly and uniformly, sterilization temperature inductor can the temperature of continuous control cold wind, and scope is in the scope of ﹣ 18 DEG C ~ 2 DEG C.Humidification system makes water fogging and is sprayed onto in sterilization box, sterilization humidity sensor by humid control scope control at RH40%-90%; The continuous control of sterilization box humidity can be realized, and provide atomization moisture to regulate humidity.Bactericidal lamp adopts the ultraviolet germicidal of explosion-proof; There is a large amount of germs in air, the cooling process time is long, and germ easily breeds increases, and the mode that food irradiates with bactericidal lamp in cooling process reduces the quantity of cooling link germ, guarantees the safe and sanitary of steamed bun product.In addition, in sterilization box, also design removes condensation, defrosting facility.Ozone generator can to the air-pollution control in food and sterilization box, sterilization.Vacuum pump can make sterilization box use as vacuum freezing case with refrigerating compressor combined action, which adds the function of sterilization box.
The present invention is multiple functional, can complete main meal products drying, composite bactericidal and packaging three and greatly can; For reaching better bactericidal effect, comprehensive application various sterilization technology, and sterilization relevant parameter is controlled; Degree of automation is high, collection micro computer (PLC) PLC technology, photoelectric sensing, pneumatic be executed in one new and high technology packaging facilities, accessible site of the present invention in the end of main meal products industrial production line, to complete the packaging of main meal products.The present invention can pack multiple staple flour food product, as: the aseptic packaging of noodles, steamed bun, dumpling and other food, practical, be easy to apply.
In sum, adaptive surface food industrialization of the present invention is produced and circulation, ensures the quality in main meal products circulation process, can realize main meal products composite bactericidal and packaging, extends the shelf-life of food, reduces in Food circulation process and wastes.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is the enlarged drawing of packing device in Fig. 1;
Fig. 4 is the birds-eye view of Fig. 3;
Fig. 5 is the inner structure schematic diagram of composite bactericidal device in Fig. 1;
Fig. 6 is the enlarged drawing of the horizontal closing-cutting mechanism of packaging film in Fig. 3.
Detailed description of the invention
As shown in figs 1 to 6, gradient temperature-controlled low temperature conveying and packaging manufacturing line of the present invention, comprises frame 1, frame 1 is provided with airer 2, composite bactericidal device 3 and packing device 4 from front to back successively.
Airer 2 comprises drying bracket 5, drying bracket 5 is provided with dry chain board conveying mechanism 6 and desicator 7, dry chain board conveying mechanism 6, along the longitudinal direction through desicator 7 times middle side parts, is provided with baking temperature inductor 8, dry humidity sensor 9 and is positioned at the heating pipe 10 of dry chain board conveying mechanism 6 left and right sides in desicator 7.
Composite bactericidal device 3 comprises sterilization support 11, sterilization support 11 is provided with sterilization chain board conveying mechanism 12, sterilization box 13, to enter opening and closing cylinder 14 and opening and closing cylinder 15 of going out, sterilization chain board conveying mechanism 12 is along the longitudinal direction through in the middle part of sterilization box 13, phase the same side of sterilization box 13 front-end and back-end is respectively equipped with feeding gate 16 and discharge door 17, opening and closing cylinder 14 of entering all vertically is arranged with opening and closing cylinder 15 of going out, the drive end of opening and closing cylinder 14 of entering is in transmission connection with feeding gate 16 by the attaching parts 18 of entering, the drive end of opening and closing cylinder 15 of going out is in transmission connection with discharge door 17 by the attaching parts 19 of going out, PLC 20 is provided with in sterilization box 13, circulating fan 21, refrigerating compressor 22, vacuum pump 80, cold type 23, sterilization temperature inductor 24, sterilization humidity sensor 25, bactericidal lamp 26 and and ozone generator 28, be provided with the humidification system 27 to sterilization box 13 internal spraying water outside sterilization box 13, sterilization box 13 is made up of stainless steel inner container and the outer courage of corrosion-resistant steel.
Frame 1 is provided with the transition chain board conveying mechanism 29 outside the discharge door 17 of composite bactericidal device 3 and between packing device 4 front end.
Packing device 4 comprises packaging support 30, packaging support 30 is provided with pusher 31, packaging chain board conveying mechanism 32, packaging film conveying shaping mechanism 33, packaging film trailer coupling 34, the longitudinal adhesion mechanism 35 of packaging film and the horizontal closing-cutting mechanism 36 of packaging film, pusher 31 is positioned at the top at packaging film conveying shaping mechanism 33 front portion and transition chain board conveying mechanism 29 rear portion, packaging chain board conveying mechanism 32 is positioned on rear side of pusher 31, packaging film trailer coupling 34, the longitudinal adhesion mechanism 35 of packaging film and the horizontal closing-cutting mechanism 36 of packaging film set gradually from front to back and are all positioned at above packaging chain board conveying mechanism 32.
Pusher 31 comprises the pusher erecting frame 37 being located at packaging support 30 forward upper, pusher erecting frame 37 is provided with the first angular adjustment cylinder 38, second angular adjustment cylinder 39 and pusher cylinder 40, first angular adjustment cylinder 38 and the second angular adjustment cylinder 39 are all vertically arranged, first angular adjustment cylinder 38 is positioned at the second angular adjustment cylinder 39 rear, the cylinder body upper end of the first angular adjustment cylinder 38 and the second angular adjustment cylinder 39 is fixed in frame 1, the piston-rod lower end of the first angular adjustment cylinder 38 and the second angular adjustment cylinder 39 respectively with the rear end of the cylinder block of pusher cylinder 40 body and front end hinged, the piston rod rear end of pusher cylinder 40 is provided with push pedal 41.
Packaging film conveying shaping mechanism 33 comprises the transfer gantry 42 be located on front side of packaging support 30, and transfer gantry 42 is provided with packaging film and is wound around roller 43, friction roller 44, moveable idler 45, photoelectric detector 46, lower stationary guide roller 47, upper stationary guide roller 48 and former 49, friction roller 44 is positioned at packaging film and is wound around rear side below roller 43, friction roller 44 one end is connected with conveying servomotor 50, on transfer gantry 42, below friction roller about 44 two ends, correspondence is provided with the pilot hole 51 vertically arranged, moveable idler 45 two ends are located in pilot hole 51, photoelectric detector 46 is located on rear side of transfer gantry 42, lower stationary guide roller 47 is located at friction roller 44 back side top, upper stationary guide roller 48 is located at lower stationary guide roller 47 front side top, former 49 front end is located at transfer gantry 42 top, former 49 rear end is located on front side of packaging support 30, former 49 is obliquely installed in low early and high after, packaging film is wound around on roller 43 and is wound with packaging film 52, and packaging film 52 enters into packaging film trailer coupling 34 by friction roller 44, moveable idler 45, lower stationary guide roller 47, upper stationary guide roller 48 and former 49 successively.
Packaging film trailer coupling 34 comprises the packaging servomotor 53 be located on packaging support 30, initiatively axis of traction 54, driven axis of traction 55, initiatively traction gear 56, driven traction gear 57, initiatively nip rolls 58 and driven nip rolls, the main shaft of packaging servomotor 53 is connected by shaft coupling transmission with active axis of traction 54, initiatively axis of traction 54 is arranged with driven axis of traction 55 is all vertical, initiatively traction gear 56 and active nip rolls 58 are located on active axis of traction 54, initiatively traction gear 56 is positioned at above active nip rolls 58, driven traction gear 57 and driven nip rolls are located on driven axis of traction 55, initiatively engaged transmission between traction gear 56 and driven traction gear 57, initiatively nip rolls 58 and driven nip rolls are positioned in same level, initiatively there is between nip rolls 58 and driven nip rolls the gap of clamping packaging film 52, the edge, two longitudinal doubling edges of packaging film 52 is by being clamped in after former 49 initiatively between nip rolls 58 and driven nip rolls.
The longitudinal adhesion mechanism 35 of packaging film comprises the first all parallel with initiatively axis of traction 54 rotating shaft 59 and the second rotating shaft 60, first rotating shaft 59 upper end is in transmission connection by Timing Belt 61 and active axis of traction 54, the first bond roll 63 that first rotating shaft 59 is provided with the first gear 62 and is positioned at below the first gear 62, the second bond roll that second rotating shaft 60 is provided with the second gear 64 and is positioned at below the second gear 64, first gear 62 and the second gear 64 engaged transmission, first bond roll 63 and the second bond roll are positioned in same level, circular heating tube 65 is along the circumferential direction equipped with in first bond roll 63 and the second bond roll, the circumferential surface of the first bond roll 63 and the second bond roll is in axial direction evenly provided with a circle pressure rib, there is between first bond roll 63 and the second bond roll the gap of clamping packaging film 52, two longitudinal doubling edges of packaging film 52 are bonded behind the gap between the first bond roll 63 and the second bond roll.
The horizontal closing-cutting mechanism 36 of packaging film comprises the horizontal sealing support 66 being located at packaging support 30 upper back, horizontal sealing support 66 is vertically provided with sealing cylinder 67, sealing cylinder 67 lower end is bolted the cutting plate 68 arranged along left and right horizontal direction, be provided with cutting knife 69 in the middle of bottom cutting plate 68 along left and right horizontal direction and be positioned at the upper horizontal heating pipe row 70 with rear side on front side of cutting knife 69, horizontal sealing support 66 is provided with stay bearing plate 71, stay bearing plate 71 upper surface is provided with cutting groove 72 and is positioned at the lower horizontal heating pipe row 73 with rear side on front side of cutting groove 72, upper horizontal heating pipe row 70 and lower horizontal heating pipe are arranged about 73 corresponding, cutting knife 69 is corresponding with cutting groove about 72.
The rear end level of dry chain board conveying mechanism 6 is provided with and drives cylinder 74 towards the charging of feeding gate 16, and the discharging that the rear end level of sterilization chain board conveying mechanism 12 is provided with outside feeding gate 16 drives cylinder 75.
Former 49 comprises the low early and high after base plate 76 be obliquely installed, and base plate 76 is in front wide and rear narrow isosceles trapezoid, and edge, base plate 76 left and right sides is respectively to being provided with one piece of baffle plate 77, and the angle of baffle plate 77 upper edge and horizontal surface is greater than the angle of base plate 76 and horizontal surface.
Be provided with the first cardan wheel 78 bottom sterilization support 11, bottom packaging support 30, be provided with the second cardan wheel 79.This structure is easy to move in workshop.
Dry chain board conveying mechanism 6 in the present invention, sterilization chain board conveying mechanism 12, transition chain board conveying mechanism 29 and packaging chain board conveying mechanism 32 are the structure that variable-frequency motor drives carrier bar, are existing mature technology, and concrete structure repeats no more.In the present invention, driven nip rolls and the second bond roll do not show in the drawings.
The present invention adopts batch production mode.Food after processing is placed in the pallet on dry chain board conveying mechanism 6, and 0.5 kilogram, the every pallet of fresh noodles is advisable, and steamed bun is advisable with 4, every pallet, and other main meal products is depending on specific product, and Packing Unit can regulate.Drying device 2 is reduced to suitable scope by needing the aqueous ingredients of dry main meal products, then cylinder 74 is driven to push on the sterilization chain board conveying mechanism 12 in sterilization box 13 by pallet through the feeding gate 16 of sterilization box 13 by charging, after pushing 5 ~ 6 pallet products, sterilization box 13 rear and front end feeding gate 16 and discharge door 17 are closed, sterilization box 13 forms closed system, start composite bactericidal device 3 in sterilization box 13 to work and carry out sterilization processing to product, in sterilization box 13, uviol lamp is installed, ozone generator, illumination and the time of uviol lamp can be regulated, the concentration of ozone and time are to adapt to different products, reach desirable bactericidal effect, temperature in sterilization box 13 can regulate continuously between ﹣ 18 DEG C ~ 2 DEG C, after sterilization processing, the feeding gate 16 at sterilization box 13 two ends and discharge door 17 are opened, product after sterilization drives cylinder 75 to release (meanwhile from discharge door 17 by discharging, product to be sterilized enters into the conveyer chain in sterilization box 13 from feeding gate 16), packaging facilities is delivered to by outer field for product packet wrapping through transition chain board conveying mechanism 29, complete whole composite bactericidal technology of the package.Dry chain board conveying mechanism 6, sterilization chain board conveying mechanism 12 and transition chain board conveying mechanism 29 are static when food sterilization, move during food pushes (releases) sterilization box 13.Transition chain board conveying mechanism 29 carries food to carry out package handling backward, package handling carries out in process, upwards align in first longitudinal after former 49 two the long limits of packaging film 52, food enters on former 49 by transition chain board conveying mechanism 29, shift onto on packaging chain board conveying mechanism 32 backward by pusher 31, simultaneously packaging film 52 by active nip rolls 58 and driven nip rolls to rear haulage, two longitudinal edges on packaging film 52 top are heated by the circular heating tube 65 in the first bond roll 63 and the second bond roll and are pressed rib to be bonded together, longitudinally after bonding, packaging film 52 is in tubular structure, by packaging for foodstuff to inner, then sealing cylinder 67 controls cutting plate 68 cutting packaging film 52 downwards, while cutting, upper horizontal heating pipe row 70 and lower horizontal heating pipe are arranged 73 pairs of packaging films 52 and are heated, the both sides of cut place are bonded respectively, so just form the food bag of packaged food.
The food being fallen former 49 front end by transition chain board conveying mechanism 29 rear end is shifted onto on packaging chain board conveying mechanism 32 backward by pushing mechanism.The principle of work of pusher 31 is: the first angular adjustment cylinder 38 and the second angular adjustment cylinder 39 elongate or shorten respectively, so just can regulate the angle of inclination of pusher cylinder 40, the push pedal 41 of pusher cylinder 40 rear end just along the base plate 76 upwardly food of former 49, make food and packaging film 52 backward kinematic velocity be consistent.
The principle of work of packaging film conveying shaping mechanism 33 is: packaging film 52 is when former 49, the longitudinal edge of packaging film 52 left and right sides is along scrolling up, because base plate 76 is in front wide and rear narrow isosceles trapezoid and base plate 76 both sides are provided with baffle plate 77, baffle plate 77 uprises gradually by after forward direction, this is corresponding by increasing gradually after forward direction with two longitudinal edges of packaging film 52, so just can make packaging film 52 from front to back two longitudinal edges progressively touch together and keep concordant, two concordant longitudinal edges pass through initiatively between nip rolls 58 and driven nip rolls upward, under carrying servomotor 50 and active nip rolls 58 and driven nip rolls packaging film 52 to be clamped the combined action of traction, packaging film 52 is carried backward.
In the operational process of packaging film 52, food is fallen in the packaging film 52 on former 49, food from bottom to top progressively packaged film 52 wrap up, simultaneously, packaging film 52 can pull moveable idler 45 upwards to float along pilot hole 51, when photoelectric detector 46 detects that moveable idler 45 rises to certain position, by Signal transmissions to control system, control system command wrapper servomotor 53 stops, packaging film 52 on rear side of moveable idler 45 is out of service, sealing cylinder 67 controls cutting plate 68 cutting packaging film 52 downwards, conveying servomotor 50 works on, the packaging film 52 that conveying servomotor 50 drives packaging film 52 to be wound around on roller 43 is carried backward, moveable idler 45 will along pilot hole 51 to whereabouts, when photoelectric detector 46 detects that moveable idler 45 falls certain distance, by Signal transmissions to control system, control system command wrapper servomotor 53 starts, packaging film 52 continues to run backward again.Process above circulates always and carries out, thus realizes longitudinal direction bonding, laterally bonding and the cutting operation of packaging film 52.
The present embodiment not does any pro forma restriction to shape of the present invention, material, structure etc.; every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all belong to the protection domain of technical solution of the present invention.
Claims (4)
1. gradient temperature-controlled low temperature conveying and packaging manufacturing line, comprises frame, it is characterized in that: frame is provided with airer, composite bactericidal device and packing device from front to back successively;
Airer comprises drying bracket, drying bracket is provided with dry chain board conveying mechanism and desicator, dry chain board conveying mechanism, along the longitudinal direction through middle side part under desicator, is provided with baking temperature inductor, dry humidity sensor and is positioned at the heating pipe of the dry chain board conveying mechanism left and right sides in desicator;
Composite bactericidal device comprises sterilization support, sterilization support is provided with sterilization chain board conveying mechanism, sterilization box, to enter opening and closing cylinder and to go out opening and closing cylinder, sterilization chain board conveying mechanism is along the longitudinal direction through in the middle part of sterilization box, phase the same side of sterilization box front-end and back-end is respectively equipped with feeding gate and discharge door, opening and closing cylinder of entering all vertically is arranged with opening and closing cylinder of going out, the drive end of opening and closing cylinder of entering is in transmission connection by enter attaching parts and feeding gate, the drive end of opening and closing cylinder of going out is in transmission connection by go out attaching parts and discharge door, PLC is provided with in sterilization box, circulating fan, refrigerating compressor, vacuum pump, cold type, sterilization temperature inductor, sterilization humidity sensor, bactericidal lamp and ozone generator, be provided with the humidification system to sterilization box internal spraying water outside sterilization box, sterilization box is made up of stainless steel inner container and the outer courage of corrosion-resistant steel,
Frame is provided with outside the discharge door of composite bactericidal device and transition chain board conveying mechanism between packing device front end;
Packing device comprises packaging support, packaging support is provided with pusher, packaging chain board conveying mechanism, packaging film conveying shaping mechanism, packaging film trailer coupling, the longitudinal adhesion mechanism of packaging film and the horizontal closing-cutting mechanism of packaging film, pusher is positioned at the top at packaging film conveying shaping mechanism front portion and transition chain board conveying mechanism rear portion, packaging chain board conveying mechanism is positioned on rear side of pusher, and the longitudinal adhesion mechanism of packaging film trailer coupling, packaging film and the horizontal closing-cutting mechanism of packaging film set gradually from front to back and be all positioned at above packaging chain board conveying mechanism;
Pusher comprises the pusher erecting frame being located at packaging support forward upper, pusher erecting frame is provided with the first angular adjustment cylinder, second angular adjustment cylinder and pusher cylinder, first angular adjustment cylinder and the second angular adjustment cylinder are all vertically arranged, first angular adjustment cylinder is positioned at the second angular adjustment cylinder rear, the cylinder body upper end of the first angular adjustment cylinder and the second angular adjustment cylinder is fixed in frame, the piston-rod lower end of the first angular adjustment cylinder and the second angular adjustment cylinder respectively with the rear end of the cylinder block of pusher cylinder body and front end hinged, the piston rod rear end of pusher cylinder is provided with push pedal,
Packaging film conveying shaping mechanism comprises the transfer gantry be located on front side of packaging support, and transfer gantry is provided with packaging film and is wound around roller, friction roller, moveable idler, photoelectric detector, lower stationary guide roller, upper stationary guide roller and former; Friction roller is positioned at packaging film and is wound around rear side below roller, friction roller one end is connected with conveying servomotor, on transfer gantry, below two ends, friction roller left and right, correspondence is provided with the pilot hole vertically arranged, moveable idler two ends are located in pilot hole, photoelectric detector is located on rear side of transfer gantry, lower stationary guide roller is located at friction roller back side top, upper stationary guide roller is located at lower stationary guide roller front side top, former front end is located at transfer gantry top, former rear end is located on front side of packaging support, and former is low early and high after being obliquely installed; Packaging film is wound around on roller and is wound with packaging film, and packaging film enters into packaging film trailer coupling by friction roller, moveable idler, lower stationary guide roller, upper stationary guide roller and former successively;
Packaging film trailer coupling comprises the packaging servomotor be located on packaging support, initiatively axis of traction, driven axis of traction, initiatively traction gear, driven traction gear, initiatively nip rolls and driven nip rolls, the main shaft of packaging servomotor is connected by shaft coupling transmission with active axis of traction, initiatively axis of traction is arranged with driven axis of traction is all vertical, initiatively traction gear and active nip rolls are located on active axis of traction, initiatively traction gear is positioned at above active nip rolls, driven traction gear and driven nip rolls are located on driven axis of traction, initiatively engaged transmission between traction gear and driven traction gear, initiatively nip rolls and driven nip rolls are positioned in same level, initiatively there is between nip rolls and driven nip rolls the gap of clamping packaging film, the edge, two longitudinal doubling edges of packaging film is by being clamped in initiatively between nip rolls and driven nip rolls after former,
The longitudinal adhesion mechanism of packaging film comprises the first all parallel with initiatively axis of traction rotating shaft and the second rotating shaft, first rotating shaft upper end is in transmission connection by Timing Belt and active axis of traction, first rotating shaft is provided with the first gear and is positioned at the first bond roll below the first gear, second rotating shaft is provided with the second gear and is positioned at the second bond roll below the second gear, first gear and the second meshed transmission gear, first bond roll and the second bond roll are positioned in same level, along the circumferential direction circular heating tube is equipped with in first bond roll and the second bond roll, the circumferential surface of the first bond roll and the second bond roll is in axial direction evenly provided with a circle pressure rib, there is between first bond roll and the second bond roll the gap of clamping packaging film, two longitudinal doubling edges of packaging film are bonded behind the gap between the first bond roll and the second bond roll,
The horizontal closing-cutting mechanism of packaging film comprises the horizontal sealing support being located at packaging support upper back, horizontal sealing support is vertically provided with sealing cylinder, sealing cylinder lower end is bolted the cutting plate arranged along left and right horizontal direction, be provided with cutting knife along left and right horizontal direction in the middle of bottom cutting plate and be positioned at the upper horizontal heating pipe row with rear side on front side of cutting knife, horizontal sealing support is provided with stay bearing plate, support plate upper surface is provided with cutting groove and is positioned at the lower horizontal heating pipe row with rear side on front side of cutting groove, upper horizontal heating pipe row arranges corresponding up and down with lower horizontal heating pipe, cutting knife and cutting groove are corresponding up and down.
2. gradient temperature-controlled low temperature conveying and packaging manufacturing line according to claim 1, it is characterized in that: the rear end level of dry chain board conveying mechanism is provided with and drives cylinder towards the charging of feeding gate, the discharging that the rear end level of sterilization chain board conveying mechanism is provided with outside feeding gate drives cylinder.
3. gradient temperature-controlled low temperature conveying and packaging manufacturing line according to claim 1 and 2, it is characterized in that: former comprises the low early and high after base plate be obliquely installed, base plate is front wide and rear narrow isosceles trapezoid, edge, the base plate left and right sides is respectively to being provided with one piece of baffle plate, and the angle of baffle plate upper edge and horizontal surface is greater than the angle of base plate and horizontal surface.
4. gradient temperature-controlled low temperature conveying and packaging manufacturing line according to claim 1 and 2, is characterized in that: sterilization frame bottom is provided with the first cardan wheel, is provided with the second cardan wheel bottom packaging support.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510712223.5A CN105197312B (en) | 2015-10-28 | 2015-10-28 | Gradient temperature-controlled low temperature conveying and packaging production line |
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| CN201510712223.5A CN105197312B (en) | 2015-10-28 | 2015-10-28 | Gradient temperature-controlled low temperature conveying and packaging production line |
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| CN105197312A true CN105197312A (en) | 2015-12-30 |
| CN105197312B CN105197312B (en) | 2017-07-14 |
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| CN201510712223.5A Expired - Fee Related CN105197312B (en) | 2015-10-28 | 2015-10-28 | Gradient temperature-controlled low temperature conveying and packaging production line |
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| CN109703827A (en) * | 2019-03-19 | 2019-05-03 | 郭国杉 | A kind of raw fresh material fresh-keeping packaging system |
| CN115485199A (en) * | 2020-04-21 | 2022-12-16 | 弗劳恩霍夫应用研究促进协会 | Apparatus and method for generating a liquid film of a liquid medium in a film bag and arrangement for controlled exposure of the liquid medium in the film bag to physical radiation |
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| CN2566853Y (en) * | 2001-01-17 | 2003-08-20 | 山东东阿阿胶股份有限公司 | Bactericidal drying apparatus |
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| CN115485199A (en) * | 2020-04-21 | 2022-12-16 | 弗劳恩霍夫应用研究促进协会 | Apparatus and method for generating a liquid film of a liquid medium in a film bag and arrangement for controlled exposure of the liquid medium in the film bag to physical radiation |
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| Publication number | Publication date |
|---|---|
| CN105197312B (en) | 2017-07-14 |
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