CN105196413A - Cement product or concrete structure surface imaging device and method - Google Patents

Cement product or concrete structure surface imaging device and method Download PDF

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Publication number
CN105196413A
CN105196413A CN201510724255.7A CN201510724255A CN105196413A CN 105196413 A CN105196413 A CN 105196413A CN 201510724255 A CN201510724255 A CN 201510724255A CN 105196413 A CN105196413 A CN 105196413A
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CN
China
Prior art keywords
imaging
cement products
blocks
location
concrete
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN201510724255.7A
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Chinese (zh)
Inventor
郑孔明
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Shanghai Dingzhong New Materials Co ltd
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Individual
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Priority to CN201510724255.7A priority Critical patent/CN105196413A/en
Publication of CN105196413A publication Critical patent/CN105196413A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0075Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects for decorative purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/04Modelling plastic materials, e.g. clay
    • B44C3/046Modelling plastic materials, e.g. clay using a modelling surface, e.g. plate
    • B44C3/048Modelling plastic materials, e.g. clay using a modelling surface, e.g. plate applying an additional decorative element, e.g. picture

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The invention discloses a cement product or concrete structure surface imaging device and method. A plurality of imaging blocks forming an image are implanted or semi-implanted into a cement product or a concrete structure, and then a locating plate as an internal mold is discharged, so that imaging surfaces of the imaging blocks expose out of the surface of the cement product or the concrete structure to form a product or structure surface image to be made. The cement product or concrete structure surface imaging device and method have the advantages of simple structure, convenience to use, good popularization prospect, and the like, and a brand new mode is provided for surface decoration of the cement product or the concrete structure.

Description

A kind of cement products or concrete structural surface imaging device and method
Technical field
The invention belongs to the surface decoration technique of cement products or xoncrete structure, be specifically related to a kind of cement products or concrete structural surface imaging device and method.
Background technology
Cement and concrete are a kind of materials being widely used in building engineering field, cement products (containing the prefabrications such as cement, concrete product and concrete component) and xoncrete structure (as cast-in-place concrete road surface, terrace etc.) ubiquity or be applied among each engineering fields such as modern building fabric, municipal works, urban look.But traditionally, these products or structure are consider that it is functional and to have ignored its surface directly ornamental more.
At present, the application of outer surface directly with decorative effect of these goods above-mentioned or structure is actually rare, the common processing technology that mostly is that employing chisels, burn into pastes decorations etc. again, generally there is the shortcomings such as cost is high, efficiency is low, complex process in these techniques, the application that operation technique means are directly presented on cement products, concrete component and xoncrete structure outer surface image or image is then rarer.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of cement products or concrete structural surface imaging device and method, can make surface directly with cement products or the xoncrete structure of image.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
On the one hand, cement products or concrete structural surface imaging device, comprised location-plate and to be fixed on location-plate and several imaging blocks of composing images by removable lining fixed form.
Adopt different size, different gray scale or different colours between the imaging surface of several imaging blocks described, and lay respectively at formed image lattice arrangement corresponding pixel points on form described image.
The imaging surface of described imaging blocks is triangle, rectangle, polygon or circle.
The imaging surface of all imaging blocks is in same level.
The imaging surface of described imaging blocks is all fixed by the same face of removable lining mechanical connection or chemical bonding mode and location-plate.
Described location-plate is rubber, silica gel, plastics, timber, brown paper, leather or metal.
Described imaging blocks is cement, concrete, metal, timber, glass, pottery, stone material or plastics.
On the other hand, a kind ofly adopt described device to carry out cement products or concrete structural surface formation method, comprise the following steps:
A. corresponding device is made according to required imaging;
B. when making cement products or xoncrete structure, the imaging blocks of device being implanted or half to implant in cement products or xoncrete structure, and make location-plate be in cement products or xoncrete structure needs outside the surface of imaging;
C. maintenance shaping, solidification;
D. after the demoulding, location-plate and imaging blocks are departed from, make the imaging surface of imaging blocks expose the surface of cement products or xoncrete structure, form surface image.
In step a, the concrete preparation method of described device is:
A1. by the image needing to be produced on cement products or concrete structural surface by software be converted to by several by lattice arrangement and pixel in different size, different gray scale or different colours;
A2. a corresponding imaging blocks is made according to each pixel;
A3. imaging blocks is arranged by the position consistent with pixel, and be fixed on location-plate by the imaging surface of dismountable fixed form by each imaging blocks.
In stepb, the implantation or half of described device is implanted and is adopted anti-play, positive play or formwork erection method.
Adopt cement products of the present invention or concrete structural surface imaging device and method, tool has the following advantages:
1, structure is simple, easy to use, imaging effect is good, can in cement products or concrete structural surface direct imaging.
2, corresponding making can be carried out according to different decorative pictures, and can also sell as product.
3, for the incrustation of cement products or xoncrete structure provides brand-new mode.
Accompanying drawing explanation
Fig. 1 is the schematic top plan view (imaging blocks is cylindrical) of device of the present invention.
Fig. 2 is the schematic side view (imaging blocks is cylindrical) of device of the present invention.
Fig. 3 is the FB(flow block) of surperficial formation method of the present invention.
Fig. 4 is the former figure that one embodiment of the invention need imaging.
Fig. 5 is that the dot matrix after Fig. 4 changes newly is schemed (imaging point is for circular).
Fig. 6 is that another dot matrix after Fig. 4 changes newly is schemed (imaging point is into square).
Fig. 7 is the schematic diagram (anti-play) of an embodiment of surperficial formation method of the present invention.
Fig. 8 is the schematic diagram (positive play) of an embodiment of surperficial formation method of the present invention.
Fig. 9 is the schematic diagram (formwork erection method) of an embodiment of surperficial formation method of the present invention.
Detailed description of the invention
Cement products of the present invention or concrete structural surface imaging device are as Figure 1-Figure 2, it is mainly comprised location-plate 1 and to be fixedly arranged on location-plate 1 and several imaging blocks 2 of composing images by dismountable fixed form, the Main Function of location-plate 1 is fixing and positioning and imaging block 2, and when making cement products or xoncrete structure, play the internal mold effect (anti-play and formwork erection method) needing imaging surface as cement products or xoncrete structure, but also can depart from imaging blocks 2.And imaging blocks 2 act as surperficial imaging (effect visible Fig. 5, Fig. 6).This device is implanted by imaging blocks 2 or half mode implanted, and can be used for the surperficial imaging decoration of the analogs such as cement products, concrete product, concrete component or structure.
As an embodiment, an end face of several imaging blocks 2 described different size, different gray scale or different colours or a few person can be adopted to combine between image planes, and the corresponding pixel points laying respectively at the lattice arrangement forming image forms described image.
The imaging surface of described imaging blocks 2 can adopt triangle, rectangle, circle or polygon or a few person to combine, and can certainly adopt other shape.What namely the imaging blocks 2 shown in Fig. 1-Fig. 2 adopted is cylindrical block, and its imaging surface is circular.
Described location-plate 1 can adopt but be not limited only to the materials such as rubber, silica gel, plastics, timber, brown paper, leather or metal; Described imaging blocks can adopt but be not limited only to cement, concrete, metal, timber, glass, pottery, stone material or plastic or other material.
As an embodiment, the imaging surface of all imaging blocks 2 is in same level.The imaging surface of described imaging blocks 2 contacts fixing by dismountable mode such as example mechanical connection (such as bolt connection) or chemical bonding (such as glue is bonding) etc. with location-plate 1.Certainly other similar fixed form can also be adopted.In addition, if the surface that cement products or xoncrete structure need be decorated is arc or other shape, so, the contact surface that location-plate 1 and the imaging surface of imaging blocks 2 fix also adjusts thereupon.Such as cement products or concrete structural surface are arc, location-plate 1 also corresponding be made into overall curved or location-plate 1 itself can bend be fitted in cement products or xoncrete structure arc surface on.
Shown in Fig. 3, adopt device of the present invention to carry out cement products or concrete structural surface formation method, mainly comprise the following steps:
A. corresponding device is made according to required imaging;
When b. making cement products or xoncrete structure, the imaging blocks 2 of device is implanted or half to implant in cement products or xoncrete structure, and make location-plate 1 be in cement products or xoncrete structure needs outside the surface of imaging;
C. maintenance shaping, solidification;
D. after the demoulding, location-plate 1 and imaging blocks 2 are departed from, makes the imaging surface of imaging blocks 2 expose the surface of cement products or xoncrete structure, form surface image.
In step a, the concrete preparation method of described device is:
A1. by the image needing to be produced on cement products or concrete structural surface by software be converted to by several by lattice arrangement and pixel in different size, different gray scale or different colours, shown in Fig. 4, Fig. 5, Fig. 6, Fig. 4 is the former figure (character image example) needing to make, Fig. 5 is that the one by being formed after format conversion is newly schemed, this new figure is made up of multiple circular pixel not of uniform size point 3, Fig. 6 is then that the another kind by being formed after format conversion is newly schemed, and this new figure is made up of multiple square pixels not of uniform size point 3.The pixel of the various shapes of different colours, different gray scale can certainly be adopted to form;
A2. make a corresponding imaging blocks 2 according to each pixel 3 on new picture in picture picture, the imaging surface of this imaging blocks 2 is consistent to corresponding pixel 3 (the background pixel point in new figure can carry out corresponding selection, making as required);
A3. imaging blocks 2 is arranged by the position consistent with pixel, and be fixed on location-plate 1 by the imaging surface of dismountable fixed form by each imaging blocks 2.
In stepb, the imaging blocks 2 of described device is implanted or half implantation can adopt anti-play, the positive mode such as play or formwork erection method, certainly can also adopt other similar fashion.
Anti-play, positive play and these three kinds of modal modes of formwork erection method are adopted to carry out concrete example explanation below.
Anti-play
Can be applicable to new precast cementitious products, precast concrete etc.
For precast concrete, as shown in Figure 7, before concrete mixture is built, first whole device is placed in element mold 4 (as external mold), and make location-plate 1 be close to element mold 4 bottom surface as internal mold, and the imaging surface of imaging blocks 2 down, the other end of imaging blocks 2 upward; Then casting concrete, maintenance is shaping; After the demoulding, location-plate 1 is departed from from the imaging surface of imaging blocks 2 and the surface of concrete component, the imaging surface of imaging blocks 2 is exposed.
Positive play
Can be applicable to new precast cementitious products, precast concrete, cast-in-place concrete road surface or terrace etc.
For precast concrete, as shown in Figure 8, first press normal procedure casting concrete, after having built, this device is laid on the surface of concrete mixture 5, and location-plate 1 be upper, imaging blocks 2 under; Squeezed into by imaging blocks 2 in concrete mixture 5, location-plate 1 is stayed above concrete mixture 5; Concrete curing is shaping, solidification; Demoulding rear position plate 1 departs from from the imaging surface of imaging blocks 2 and the surface of concrete component, and the imaging surface of imaging blocks 2 is exposed.
Formwork erection method
Can be applicable to new precast cementitious products, precast concrete or cast-in-place concrete structure etc.
For cast-in-place concrete structure, as shown in Figure 9, before concrete mixture is built, this device is fixed in structure mold 6 (as external mold), and make location-plate 1 as internal mold be pasted onto structure mold 6 one inside (i.e. xoncrete structure need imaging surface side), imaging blocks 2 is towards the inner side of structure mold 6; Casting concrete, maintenance is shaping; After the demoulding, location-plate 1 is departed from from the imaging surface of imaging blocks 2 and the surface of xoncrete structure 7, the imaging surface of imaging blocks 2 is exposed.
In sum, cement products of the present invention or concrete structural surface imaging device and method, can at the surperficial making image of cement products, concrete component or xoncrete structure etc., to present special decorative effect, there is the advantages such as structure is simple, easy to use, successful, promoted extension are wide.Certainly, the present invention is applicable to the product surface imaging having similar production technology in other field too, and prospect is very wide.
But, those of ordinary skill in the art will be appreciated that, above embodiment is only used to the present invention is described, and be not used as limitation of the invention, as long as in spirit of the present invention, all will drop in Claims scope of the present invention the change of the above embodiment, modification.

Claims (10)

1. cement products or a concrete structural surface imaging device, is characterized in that: comprise location-plate and to be fixed on location-plate and several imaging blocks of composing images by removable lining fixed form.
2. cement products according to claim 1 or concrete structural surface imaging device, it is characterized in that: between the imaging surface of several imaging blocks described, adopt different size, different gray scale or different colours, and lay respectively at formed image lattice arrangement corresponding pixel points on form described image.
3. cement products according to claim 1 and 2 or concrete structural surface imaging device, is characterized in that: the imaging surface of described imaging blocks is triangle, rectangle, polygon or circle.
4. cement products according to claim 3 or concrete structural surface imaging device, is characterized in that: the imaging surface of all imaging blocks is in same level.
5. the cement products according to claim 1 or 2 or 4 or concrete structural surface imaging device, is characterized in that: the imaging surface of described imaging blocks is all fixed by the same face of removable lining mechanical connection or chemical bonding mode and location-plate.
6. the cement products according to claim 1 or 2 or 4 or concrete structural surface imaging device, is characterized in that: described location-plate is rubber, silica gel, plastics, timber, brown paper, leather or metal.
7. the cement products according to claim 1 or 2 or 4 or concrete structural surface imaging device, is characterized in that: described imaging blocks is cement, concrete, metal, timber, glass, pottery, stone material or plastics.
8. adopt device as claimed in claim 1 to carry out cement products or a concrete structural surface formation method, it is characterized in that, comprise the following steps:
A. corresponding device is made according to required imaging;
B. when making cement products or xoncrete structure, the imaging blocks of device being implanted or half to implant in cement products or xoncrete structure, and make location-plate be in cement products or xoncrete structure needs outside the surface of imaging;
C. maintenance shaping, solidification;
D. after the demoulding, location-plate and imaging blocks are departed from, make the imaging surface of imaging blocks expose the surface of cement products or xoncrete structure, form surface image.
9. surperficial formation method according to claim 8, is characterized in that: in step a, and the concrete preparation method of described device is:
A1. by the image needing to be produced on cement products or concrete structural surface by software be converted to by several by lattice arrangement and pixel in different size, different gray scale or different colours;
A2. a corresponding imaging blocks is made according to each pixel;
A3. imaging blocks is arranged by the position consistent with pixel, and be fixed on location-plate by the imaging surface of dismountable fixed form by each imaging blocks.
10. surperficial formation method according to claim 8, is characterized in that: in stepb, and the implantation of described device or half is implanted and adopted anti-play, positive play or formwork erection method.
CN201510724255.7A 2015-10-30 2015-10-30 Cement product or concrete structure surface imaging device and method Pending CN105196413A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510724255.7A CN105196413A (en) 2015-10-30 2015-10-30 Cement product or concrete structure surface imaging device and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510724255.7A CN105196413A (en) 2015-10-30 2015-10-30 Cement product or concrete structure surface imaging device and method

Publications (1)

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CN105196413A true CN105196413A (en) 2015-12-30

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03175003A (en) * 1989-06-01 1991-07-30 Zoukei:Kk Manufacture of surface decorated concrete product or structure and non-hardening coating material
CN1104955A (en) * 1994-01-06 1995-07-12 平冈胜也 Method for manufacturing concrete secondary product on the surface of which facing materials are fitted in advance
CN202131745U (en) * 2011-06-07 2012-02-01 广州市致盛建筑材料有限公司 Grey imaging decorative plate
CN205075171U (en) * 2015-10-30 2016-03-09 郑孔明 Cement product or surface of concrete structure image device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03175003A (en) * 1989-06-01 1991-07-30 Zoukei:Kk Manufacture of surface decorated concrete product or structure and non-hardening coating material
CN1104955A (en) * 1994-01-06 1995-07-12 平冈胜也 Method for manufacturing concrete secondary product on the surface of which facing materials are fitted in advance
CN202131745U (en) * 2011-06-07 2012-02-01 广州市致盛建筑材料有限公司 Grey imaging decorative plate
CN205075171U (en) * 2015-10-30 2016-03-09 郑孔明 Cement product or surface of concrete structure image device

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Effective date of registration: 20180328

Address after: 201314 Shanghai city Pudong New Area Town Road No. 158 Xuan Xuan 2 building 1-2 floor

Applicant after: SHANGHAI DINGZHONG NEW MATERIALS CO.,LTD.

Address before: 201108 Shanghai city Minhang District Zhuan Sheng Road 135 Lane 78, Room 401

Applicant before: Zheng Kongming

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Application publication date: 20151230

WD01 Invention patent application deemed withdrawn after publication