CN105196394A - Manufacturing equipment of tiger pattern bamboo floor - Google Patents
Manufacturing equipment of tiger pattern bamboo floor Download PDFInfo
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- CN105196394A CN105196394A CN201510546041.5A CN201510546041A CN105196394A CN 105196394 A CN105196394 A CN 105196394A CN 201510546041 A CN201510546041 A CN 201510546041A CN 105196394 A CN105196394 A CN 105196394A
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Abstract
The invention provides manufacturing equipment of a tiger pattern bamboo floor. The manufacturing equipment comprises a carbonization furnace for carbonizing natural-color tops, a double-layer feeding device I, a drying room, a side-by-side conveying device, a gum dipping device, a double-layer feeding device II, a double-layer transfer type drying oven, a double-layer feeding device III, a maintaining room and a double-layer feeding device IV, the manufacturing equipment further comprises a pressing machine, a guide device I, an automatic mold unloading machine, a guide device II, a longitudinal cutting slicer, a leading device I, an end facing machine, a leading device II, a sanding machine, a leading device III and a multilayer paint spraying device which are sequentially connected, wherein the double-layer feeding device II and the double-layer feeding device III are arranged in the charging position and the discharging position of the double-layer transfer type drying oven respectively. With the adoption of the equipment, rapid production of the tiger pattern bamboo floor can be realized, natural-color tops and carbonized tops are mixed before square stocks are prepared, so that patterns are formed by the square stocks, and the finally prepared bamboo floor is provided with the patterns; due to the fact that the carbonized tops are embedded into the natural-color tops, the pattern stability is guaranteed, and the problems of falling off of the patterns and the like are solved.
Description
Technical field
The present invention relates to a kind of manufacturing equipment of brave line bamboo flooring.
Background technology
Bamboo flooring is a kind of new decorative material for building, bamboo flooring with the advantage of its natural imparting and shaping after many premium properties bring one green pure and fresh wind to building materials market.Bamboo flooring has the native texture of bamboo, delicately pure and fresh, to a kind of back to nature of people, sensation graceful free from vulgarity.It for raw material, through twenties procedures, sloughs bamboo magma juice with natural high-quality bamboo, spells pressure through HTHP, then through multilayer paint, last infrared baking forms.
Bamboo flooring due to diameter during growth relatively little, less according to shining area by sunlight, therefore gained bamboo flooring has that aberration is little, the uniform feature of color.Current existing bamboo flooring color is even and single, can not meet diversified demand.For making bamboo flooring meet diversified requirement, realizing by increasing coating on the surface of bamboo flooring, under this mode, because pattern is attached to bamboo flooring surface, easily comes off and affect use.
Summary of the invention
The object of this invention is to provide the existing bamboo flooring color existed in a kind of manufacturing equipment solution prior art of brave line bamboo flooring even and single, can not the problems such as diversified demand be met.
Technical solution of the present invention is:
A manufacturing equipment for brave line bamboo flooring, comprises the carbide furnace for the carbonization of true qualities wool top, double-deck pay-off one, drying room, feeding device side by side, gumming device, double-deck pay-off two, double-deck conveying type baking oven, double-deck pay-off three, health preserving room, double-deck pay-off four and the press set gradually, material guide device one, automatic mould unloading machine, material guide device two, longitudinally cutting sheet machine, draw materials device one, chamfering machine, draw materials device two, sander, draw materials device three, multilayer paint spray equipment, double-deck pay-off one is located between carbide furnace and drying room, and feeding device is located between drying room and gumming device side by side, double-deck pay-off one and double-deck pay-off two, double-deck pay-off three, double-deck pay-off four structure is identical, and the material loading place of double-deck conveying type baking oven is located at respectively by double-deck pay-off two and double-deck pay-off three, discharging place, double-deck conveying type baking oven and double-deck pay-off two, be respectively equipped with arc-shaped guide plate between double-deck conveying type baking oven and double-deck pay-off three, material guide device one is identical with material guide device two structure, draws materials device one and draws materials device two, draw materials device three structure identical,
True qualities wool top is obtained through the overvoltage wax bed device that leaves by bamboo chip, and the described pressure wax bed device that leaves comprises longitudinally pressure and to leave wax component and the horizontal loose assembly of pressure,
Longitudinally press the wax component that leaves to comprise and longitudinally press the wax casing that leaves, longitudinally press the wax motor that leaves, longitudinally press and leave wax roller one and longitudinally press the wax roller two that leaves, the wax casing that leaves longitudinally is pressed to be provided with longitudinal pan feeding window and longitudinal discharging window, the wax roller one that leaves longitudinally is pressed to leave wax roller two by longitudinal driven by motor with longitudinally pressing, longitudinally pressing the both sides of the wax roller one that leaves to be located at longitudinally pressure respectively by bearing leaves on wax casing, longitudinally pressing the both sides of the wax roller two that leaves to be located at longitudinally pressure respectively by bearing leaves on wax casing, the surface of the wax roller one that leaves longitudinally is pressed to be provided with the loose tooth one of longitudinally pressure, longitudinally the loose tooth one of pressure adopts longitudinal rib tooth of some parallel arranged, longitudinal rib tooth and longitudinal direction press that the axis of the wax roller one that leaves is vertical to be arranged, longitudinal rib tooth is also vertically provided with the paraffin cutting tooth of some parallel arranged, the surface of the wax roller two that leaves longitudinally is pressed to be provided with the loose tooth two of longitudinally pressure, longitudinally the loose tooth two of pressure adopts the conical tooth of evenly arrangement,
Laterally the loose assembly of pressure comprises the loose casing of laterally pressure, the laterally loose motor of pressure, the laterally loose roller one of pressure and the laterally loose roller two of pressure, laterally the loose casing of pressure is provided with cross feeding window and horizontal discharging window, laterally the loose roller one of pressure and the loose roller two of horizontal pressure drive by cross motor, laterally the both sides of the loose roller one of pressure are located on the loose casing of laterally pressure respectively by bearing, laterally the both sides of the loose roller two of pressure are located on the loose casing of laterally pressure respectively by bearing, laterally the surface of the loose roller one of pressure is provided with the loose tooth one of laterally pressure, laterally the loose tooth one of pressure adopts the transverse edge tooth of some parallel arranged, transverse edge tooth is arranged with laterally pressing the axis parallel of loose roller one, laterally the surface of the loose roller two of pressure is provided with the loose tooth two of laterally pressure, laterally the loose tooth two of pressure adopts the conical tooth of evenly arrangement.
Further, double-deck pay-off one comprises feeding frame, feeding motor, true qualities feed transmission shaft, carbonization feed transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft are by feeding driven by motor, true qualities feed transmission shaft is located at the top of carbonization feed transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft are respectively equipped with the feeding gear that two or more is set up in parallel, and feeding gear is engaged with the true qualities feeding chain for transmitting true qualities wool top and the carbonization feeding chain for transmitting carbonization wool top respectively;
Feeding device comprises conveying frame, conveying motor, conveying power transmission shaft side by side, conveying power transmission shaft is by conveying driven by motor, conveying power transmission shaft is provided with more than four the conveying gears be set up in parallel, conveying gear be engaged with respectively for transmit true qualities wool top true qualities conveying chain and for transmit carbonization wool top carbonization conveying chain.
Further, be provided with the true qualities drying chamber of drying for true qualities wool top and the carbonization baking room of drying for carbonization wool top in drying room, between true qualities drying chamber and carbonization baking room, be provided with filter.
Further, gumming device comprises true qualities impregnation pond, carbonization impregnation pond, true qualities impregnation cage, carbonization impregnation cage, backflow stone, return flow line, driving one, driving two and for controlling driving one, the controller of driving two, true qualities impregnation cage, carbonization impregnation cage is respectively the frame-type hollow out cage be made up of some metal rods, true qualities impregnation cage, the top of carbonization impregnation cage is respectively equipped with the ring connected for suspension hook, true qualities impregnation cage, the sidepiece of carbonization impregnation cage is respectively equipped with enabling, true qualities impregnation pond, the end of return flow line is located in carbonization impregnation pond respectively, the middle part of return flow line is provided with backflow stone, the width of backflow stone is all less than the width of return flow line.
Further, feeding device and gumming device are provided with apparatus for temporary storage side by side, apparatus for temporary storage comprises temporary frame, push pedal, pusher hydraulic cylinder, the end of pay-off is located at by temporary frame, push pedal is located in temporary frame, and the two ends of push pedal are flexibly connected the piston rod of pusher hydraulic cylinder respectively, and the base of pusher hydraulic cylinder is fixed on the side of temporary frame, the opposite side of temporary frame is provided with discharging opening, and discharging opening is provided with guide plate.
Further, double-deck conveying type baking oven comprise dry frame, some casings, for carrying the upper strata conveyer belt of true qualities wool top, for carrying upper strata conveyer belt, transmission assembly, the heating component of carbonization wool top, casing is located at and is dried in frame, be provided with heating component in casing, dry frame and be provided with transmission assembly; Transmission assembly comprises motor, upper strata power transmission shaft, lower floor's power transmission shaft, motor is respectively by chain-driving upper strata power transmission shaft, lower floor's power transmission shaft, the two ends of upper strata power transmission shaft are located at respectively by bearing and are dried in frame, upper strata power transmission shaft is provided with some upper stratas driving gear, upper strata driving gear is engaged with upper strata chain, upper strata chain is also engaged with upper strata driven gear, the middle part of driven gear is through there being upper strata driven shaft, the two ends of upper strata driven shaft are located at respectively by bearing and are dried in frame, and upper strata chain is connected with upper strata conveyer belt; The two ends of lower floor's power transmission shaft are located at respectively by bearing and are dried in frame, lower floor's power transmission shaft is provided with some lower floors driving gear, lower floor's driving gear is engaged with lower floor's chain, lower floor's chain is also engaged with lower floor's driven gear, the middle part of driven gear is through there being lower floor's driven shaft, under the two ends of lower floor's driven shaft are located at dry frame respectively by bearing, lower floor's chain is connected with lower floor's conveyer belt; The end of drying frame is provided with arcuate guide bar;
When using double-deck conveying type baking oven, true qualities wool top being placed on the conveyer belt of upper strata in the mode that the wide right side, a left side is narrow, carbonization wool top is placed on lower floor's conveyer belt in the mode that the narrow right side, a left side is wide.
Further, material guide device one comprises guide frame, guide motor, guide power transmission shaft, and guide power transmission shaft is by guide driven by motor, and guide power transmission shaft is provided with the guide gear that two or more is set up in parallel, and guide gears meshing has the guide chain for transmitting square stock.
Further, drawing materials device one to comprise and draw material frame, draw material motor, draw material power transmission shaft, drawing material power transmission shaft by drawing material driven by motor, that draws that material power transmission shaft is provided with that two or more is set up in parallel draws material gear, draw material gears meshing and draw material chain, draw material connection and be provided with and draw material strip.
Further, multilayer paint spray equipment comprises the spray edge sealing paint machine, spraying aqueous priming paint machine, air drier, painting luting machine, UV curing one, spray-applied primer machine, UV curing two, sander one, spray-applied primer machine, UV curing three, sander two, spray paint machine, UV curing four, spraying scratch-resistant finish paint machine, the UV curing five that set gradually.
The invention has the beneficial effects as follows: the manufacturing equipment of this kind of brave line bamboo flooring, can realize the quick production of brave line bamboo flooring, true qualities wool top and carbonization wool top are carried out parallel processing by production line, are convenient to batching, save the transfer time of wool top.This device, by a certain proportion of true qualities wool top is mixed before preparing square stock with carbonization wool top, thus make square stock form pattern, the bamboo flooring of final preparation is made to carry pattern, and be embedded in true qualities wool top due to carbonization wool top, thus pattern stability is guaranteed, the problems such as pattern comes off can not be produced.
Accompanying drawing explanation
Fig. 1 is the process description schematic diagram of the manufacturing equipment of embodiment of the present invention tiger line bamboo flooring;
Fig. 2 is the structural representation of the manufacturing equipment of embodiment of the present invention tiger line bamboo flooring;
Fig. 3 is the structural representation of gumming device and double-deck conveying type baking oven in embodiment;
Fig. 4 is the structural representation of apparatus for temporary storage in embodiment;
Fig. 5 is the structural representation of double-deck conveying type baking oven in embodiment;
Fig. 6 is that in embodiment, bamboo flooring is produced special bamboo chip pressure and to be left the structural representation of wax bed device;
Fig. 7 is the structural representation of longitudinally pressing the wax component that leaves in embodiment;
Fig. 8 is the flow chart illustration of the production method of brave line bamboo flooring in embodiment;
Fig. 9 is the structural representation of gained tiger line bamboo flooring in embodiment;
Wherein: 1-carbide furnace, the double-deck pay-off one of 2-, 3-drying room, 4-is feeding device side by side, 5-gumming device, the double-deck pay-off two of 6-, the double-deck conveying type baking oven of 7-, the double-deck pay-off three of 8-, 9-health preserving room, the double-deck pay-off four of 10-, 11-press, 12-material guide device one, the automatic mould unloading machine of 13-, 14-material guide device two, 15-longitudinally cutting sheet machine, 16-draws materials device one, 17-chamfering machine, 18-draws materials device two, 19-sander, 20-draws materials device three, 21-multilayer paint spray equipment, 22-apparatus for temporary storage, 23-longitudinally presses the wax component that leaves, 24-is the loose assembly of pressure laterally,
51-true qualities impregnation pond, 52-true qualities impregnation cage, 53-refluxes stone, 54-return flow line;
71-dries frame, 72-upper strata power transmission shaft, 73-lower floor power transmission shaft, 74-upper strata chain, 75-lower floor chain;
221-keeps in frame, 222-push pedal, 223-pusher hydraulic cylinder, 224-guide plate;
231-is longitudinal presses the wax casing that leaves, and the longitudinal pressure of 232-leaves, and wax roller one, 233-is longitudinal presses wax roller two, the 234-longitudinal direction rib tooth that leaves, 235-paraffin cutting tooth, 236-longitudinal direction stock guide.
Detailed description of the invention
The preferred embodiments of the present invention are described in detail below in conjunction with accompanying drawing.
Embodiment
A manufacturing equipment for brave line bamboo flooring, as Fig. 2, comprises the carbide furnace 1 for the carbonization of true qualities wool top, double-deck pay-off 1, drying room 3, feeding device 4 side by side, gumming device 5, double-deck pay-off 26, double-deck conveying type baking oven 7, double-deck pay-off 38, health preserving room 9, double-deck pay-off 4 10 and the press 11 set gradually, material guide device 1, automatic mould unloading machine 13, material guide device 2 14, longitudinally cutting sheet machine 15, draw materials device 1, chamfering machine 17, draw materials device 2 18, sander 19, draw materials device 3 20, multilayer paint spray equipment 21, double-deck pay-off 1 is located between carbide furnace 1 and drying room 3, and feeding device 4 is located between drying room 3 and gumming device 5 side by side, double-deck pay-off 1 and double-deck pay-off 26, double-deck pay-off 38, double-deck pay-off 4 10 structure is identical, and the material loading place of double-deck conveying type baking oven 7 is located at respectively by double-deck pay-off 26 and double-deck pay-off 38, discharging place, double-deck conveying type baking oven 7 and double-deck pay-off 26, be respectively equipped with arc-shaped guide plate between double-deck conveying type baking oven 7 and double-deck pay-off 38, material guide device 1 is identical with material guide device 2 14 structure, draws materials device 1 and draws materials device 2 18, draw materials device 3 20 structure identical.
True qualities wool top is obtained through the overvoltage wax bed device that leaves by bamboo chip, and bamboo flooring is produced special bamboo chip pressure and to be left wax bed device, and longitudinally pressure leaves wax component 23 and the horizontal loose assembly 24 of pressure, as Fig. 6, longitudinally press the wax component 23 that leaves to comprise and longitudinally press the wax casing 231 that leaves, longitudinally press the wax motor that leaves, longitudinally press and leave wax roller 1 and longitudinally press the wax roller 2 233 that leaves, as Fig. 7, the wax casing 231 that leaves longitudinally is pressed to be provided with longitudinal pan feeding window and longitudinal discharging window, the wax roller 1 that leaves longitudinally is pressed to leave wax roller 2 233 by longitudinal driven by motor with longitudinally pressing, longitudinally pressing the both sides of the wax roller 1 that leaves to be located at longitudinally pressure respectively by bearing leaves on wax casing 231, longitudinally pressing the both sides of the wax roller 2 233 that leaves to be located at longitudinally pressure respectively by bearing leaves on wax casing 231, the surface of the wax roller 1 that leaves longitudinally is pressed to be provided with the loose tooth one of longitudinally pressure, longitudinally the loose tooth one of pressure adopts longitudinal rib tooth 234 of some parallel arranged, longitudinal rib tooth 234 and longitudinal direction press that the axis of the wax roller 1 that leaves is vertical to be arranged, longitudinal rib tooth 234 is also vertically provided with the paraffin cutting tooth 235 of some parallel arranged, the surface of the wax roller 2 233 that leaves longitudinally is pressed to be provided with the loose tooth two of longitudinally pressure, longitudinally the loose tooth two of pressure adopts the conical tooth of evenly arrangement.
Laterally the loose assembly 24 of pressure comprises the loose casing of laterally pressure, the laterally loose motor of pressure, the laterally loose roller one of pressure and the laterally loose roller two of pressure, laterally the loose casing of pressure is provided with cross feeding window and horizontal discharging window, laterally the loose roller one of pressure and the loose roller two of horizontal pressure drive by cross motor, laterally the both sides of the loose roller one of pressure are located on the loose casing of laterally pressure respectively by bearing, laterally the both sides of the loose roller two of pressure are located on the loose casing of laterally pressure respectively by bearing, laterally the surface of the loose roller one of pressure is provided with the loose tooth one of laterally pressure, laterally the loose tooth one of pressure adopts the transverse edge tooth of some parallel arranged, transverse edge tooth is arranged with laterally pressing the axis parallel of loose roller one, laterally the surface of the loose roller two of pressure is provided with the loose tooth two of laterally pressure, laterally the loose tooth two of pressure adopts the conical tooth of evenly arrangement.
The height of paraffin cutting tooth 235 is not higher than the height of longitudinal rib tooth 234.Transverse edge tooth is vertically provided with longitudinal tooth punching of some spread configurations, and the height of longitudinal tooth punching is not higher than the height of transverse edge tooth.Longitudinally press the both sides of the wax casing 231 that leaves to be respectively equipped with longitudinal stock guide 236, laterally the both sides of the loose casing of pressure are respectively equipped with horizontal stock guide.
Bamboo flooring is produced special bamboo chip pressure and to be left wax bed device, can, while realization to be carried out to bamboo chip that pressure is loose and discongested, realize the more sufficient wax damage layer of bamboo chip, and during to ensure impregnation, the abundant absorption of glue, ensures the crudy of bamboo flooring.This device without the need to arranging by arranging extra paraffin cutting layer, thus avoids the increase of processing cost and manufacturing procedure, to ensure that production efficiency is higher.
Double-deck pay-off 1 comprises feeding frame, feeding motor, true qualities feed transmission shaft, carbonization feed transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft are by feeding driven by motor, true qualities feed transmission shaft is located at the top of carbonization feed transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft are respectively equipped with the feeding gear that two or more is set up in parallel, and feeding gear is engaged with the true qualities feeding chain for transmitting true qualities wool top and the carbonization feeding chain for transmitting carbonization wool top respectively.
Feeding device 4 comprises conveying frame, conveying motor, conveying power transmission shaft side by side, conveying power transmission shaft is by conveying driven by motor, conveying power transmission shaft is provided with more than four the conveying gears be set up in parallel, conveying gear be engaged with respectively for transmit true qualities wool top true qualities conveying chain and for transmit carbonization wool top carbonization conveying chain.
Double-deck pay-off 1 and double-deck pay-off 26, double-deck pay-off 38, double-deck pay-off 4 10 structure are identical.By being combined of feeding device 4 side by side and double-deck pay-off 26, when transmitting true qualities wool top, carbonization wool top, the full-automatic material-feeding of feeding device 4, apparatus for temporary storage 22 pairs of gumming devices 5 side by side can be realized, without the need to personnel's carrying, time saving and energy saving; Double-deck pay-off 26, double-deck pay-off 38 can be realized to the Full automatic feed of double-deck conveying type baking oven 7 and discharging, ensure that carrying out smoothly of working (machining) efficiency and processing.Arranged by the bilayer of double-deck conveying type baking oven 7, double-deck pay-off 38, dry while realizing true qualities wool top and carbonization wool top, facilitate follow-up true qualities wool top is mixed with carbonization wool top after tie up.
Be provided with the true qualities drying chamber of drying for true qualities wool top and the carbonization baking room of drying for carbonization wool top in drying room 3, between true qualities drying chamber and carbonization baking room, be provided with filter.
As Fig. 3, gumming device 5 comprises true qualities impregnation pond 51, carbonization impregnation pond, true qualities impregnation cage 52, carbonization impregnation cage, backflow stone 53, return flow line 54, driving one, driving two and for controlling driving one, the controller of driving two, true qualities impregnation cage 52, carbonization impregnation cage is respectively the frame-type hollow out cage be made up of some metal rods, true qualities impregnation cage 52, the top of carbonization impregnation cage is respectively equipped with the ring connected for suspension hook, true qualities impregnation cage 52, the sidepiece of carbonization impregnation cage is respectively equipped with enabling, true qualities impregnation pond 51, the end of return flow line 54 is located in carbonization impregnation pond respectively, the middle part of return flow line 54 is provided with backflow stone 53, the width of backflow stone 53 is all less than the width of return flow line 54.
In gumming device 5, after true qualities impregnation cage 52 being placed on the end reception true qualities wool top of feeding device 4 side by side, one true qualities impregnation cage 52 moved in true qualities impregnation pond 51 by driving a vehicle and soak, after end carbonization impregnation cage being placed on feeding device 4 side by side receives carbonization wool top, two by driving a vehicle carbonization impregnation cage moved in carbonization impregnation pond soak.After completing immersion, true qualities impregnation cage 52, carbonization impregnation cage are shifted out, and be placed on backflow stone 53, make glue unnecessary on wool top be back to impregnation pond.By driving one, driving two, empty true qualities impregnation cage 52, carbonization impregnation cage are moved to feeding device 4 place's rewinding side by side again, realize the circulation impregnation of true qualities wool top, carbonization wool top.By the enabling of true qualities impregnation cage 52, carbonization impregnation cage sidepiece, the true qualities glue bar after impregnation, carbonization glue bar are placed on double-deck pay-off 26, have double-deck pay-off 26 to deliver to double-deck conveying type baking oven 7 and dry.
Feeding device 4 and gumming device 5 are provided with apparatus for temporary storage 22 side by side, as Fig. 4, apparatus for temporary storage 22 comprises temporary frame 221, push pedal 222, pusher hydraulic cylinder 223, the end of pay-off is located at by temporary frame 221, push pedal 222 is located in temporary frame 221, and the two ends of push pedal 222 are flexibly connected the piston rod of pusher hydraulic cylinder 223 respectively, and the base of pusher hydraulic cylinder 223 is fixed on the side of temporary frame 221, the opposite side of temporary frame 221 is provided with discharging opening, and discharging opening is provided with guide plate 224.
Solve at true qualities impregnation cage 52 or carbonization impregnation cage in the process gap of circulation rewinding by apparatus for temporary storage 22, the problem that the part wool top of feeding device 4 is temporary side by side.Be collected in by wool top in temporary frame 221, when true qualities impregnation cage 52 or carbonization impregnation cage are placed in impregnation pond, the wool top in the temporary frame 221 of propelling movement is in true qualities impregnation cage 52 or carbonization impregnation cage.
As Fig. 5, double-deck conveying type baking oven 7 comprise frame, some casings, for carrying the upper strata conveyer belt of true qualities wool top, for carrying upper strata conveyer belt, transmission assembly, the heating component of carbonization wool top, as Fig. 3, casing is located at and is dried in frame 71, be provided with heating component in casing, dry frame 71 and be provided with transmission assembly; Transmission assembly comprises motor, upper strata power transmission shaft 72, lower floor's power transmission shaft 73, motor is respectively by chain-driving upper strata power transmission shaft 72, lower floor's power transmission shaft 73, the two ends of upper strata power transmission shaft 72 are located at respectively by bearing and are dried in frame 71, upper strata power transmission shaft 72 is provided with some upper stratas driving gear, upper strata driving gear is engaged with upper strata chain 74, upper strata chain 74 is also engaged with upper strata driven gear, the middle part of driven gear is through there being upper strata driven shaft, the two ends of upper strata driven shaft are located at respectively by bearing and are dried in frame 71, and upper strata chain 74 is connected with upper strata conveyer belt; The two ends of lower floor's power transmission shaft 73 are located at respectively by bearing and are dried in frame 71, lower floor's power transmission shaft 73 is provided with some lower floors driving gear, lower floor's driving gear is engaged with lower floor's chain 75, lower floor's chain 75 is also engaged with lower floor's driven gear, the middle part of driven gear is through there being lower floor's driven shaft, the two ends of lower floor's driven shaft are located at respectively by bearing and are dried frame 71 times, and lower floor's chain 75 is connected with lower floor's conveyer belt; The end of drying frame 71 is provided with arcuate guide bar.
When using double-deck conveying type baking oven 7, true qualities wool top is placed on the conveyer belt of upper strata in the mode that the wide right side, a left side is narrow, carbonization wool top is placed on lower floor's conveyer belt in the mode that the narrow right side, a left side is wide, the top of lower floor's conveyer belt is located at by upper strata conveyer belt, upper strata conveyer belt and lower floor's conveyer belt are driven by transmission assembly respectively, through casing, heating component in casing is to true qualities wool top, carbonization wool top is dried, at mobile true qualities wool top, when carbonization wool top extremely dries the end of frame 71, led by arcuate guide bar, make true qualities wool top, tie up after carbonization wool top mixes.The while of true qualities wool top, carbonization wool top being carried out by double-deck conveying type baking oven 7 after drying and processing, convenient true qualities wool top, carbonization wool top are carried out rapid mixing and tie up, what can ensure that following process is produced carries out smoothly fast.
Automatic mould unloading machine 13 place delivered to by the band mould square stock obtained by press 11 by material guide device 1.Material guide device 1 comprises guide motor, guide power transmission shaft, and guide power transmission shaft is by guide driven by motor, and guide power transmission shaft is provided with the guide gear that two or more is set up in parallel, and guide gears meshing has the guide chain for transmitting square stock.
By drawing materials device 1, the tabular material that longitudinally cutting sheet machine 15 obtains is delivered to chamfering machine 17 place.Drawing materials device 1 to comprise and draw material motor, draw material power transmission shaft, drawing material power transmission shaft by drawing material driven by motor, that draws that material power transmission shaft is provided with that two or more is set up in parallel draws material gear, draws material gears meshing and draws material chain, draws material connection and is provided with and draws material strip.
Multilayer paint spray equipment 21 comprises the spray edge sealing paint machine, spraying aqueous priming paint machine, air drier, painting luting machine, UV curing one, spray-applied primer machine, UV curing two, sander 19 1, spray-applied primer machine, UV curing three, sander 19 2, spray paint machine, UV curing four, spraying scratch-resistant finish paint machine, the UV curing five that set gradually.
A manufacturing equipment for brave line bamboo flooring, as Fig. 1, Fig. 8 and Fig. 9, comprises the following steps,
Prepared by raw material, after bamboo chip being gone outer green grass or young crops, going to Neihuang County, obtain true qualities wool top after crushing, by true qualities wool top through carbon plate stove, uses steam to make damp sheet carry out carbonization under high temperature and high pressure environment, obtains carbonization wool top.
Wool top is dried, and true qualities wool top, carbonization wool top are dried respectively through drying room 3 or dried on drying frame, and the moisture in wool top is compared below 10%.
Impregnation, use gumming device 5 that true qualities wool top, carbonization wool top are carried out bubble glue respectively in the impregnation pond having adhesive glue, after wool top fully steeps glue, true qualities wool top, carbonization wool top used double-deck conveying type baking oven 7 to carry out drying to moisture than 7-15%, obtain true qualities glue bar, carbonization glue bar.
Tie up, true qualities glue bar is narrow with the wide right side, a left side, carbonization glue bar is in the wide mode in the narrow right side, a left side and obtain tying up bar after tying up with the volume ratio of 7:3 or 3:7.
Prepare square stock; bar health 10-15 days will be tied up; after health, use press 11 will tie up bar carry out pressing mold; form square stock; square stock is put into solidification stove, after making glue curing, after using mould unloading machine to carry out mould unloading; after using chamfering machine 17 pairs of square stocks to carry out deburring, use longitudinally cutting sheet machine 15 that square stock is cut into tabular material.
After using sander 19 pairs of tabular material to carry out sanding process, carry out four side moulder and comprise fixed width, open back-trough, two-ends milling machine comprises horizontal, longitudinal mortise, then carries out multilayer paint spray treatment, obtains brave line bamboo flooring.
By a certain proportion of true qualities wool top is mixed before preparing square stock with carbonization wool top, thus make square stock form pattern, the bamboo flooring of final preparation is made to carry pattern, and be embedded in true qualities wool top due to carbonization wool top, thus pattern stability is guaranteed, the problems such as pattern comes off can not be produced.When carbonization wool top and true qualities wool top are tied up, both are tied up in the mode that narrow, the left narrow right side, the wide right side, a left side is wide respectively, thus when avoiding pressing mold square stock, because one end is wider between the wool top of square stock, the narrower narrow end caused of the other end has the problem in gap, ensure the uniformity at square stock two ends, the close of the brave line bamboo flooring finally obtained is dredged evenly, there is more excellent structural stability.
Multilayer paint spray treatment comprises spray edge sealing paint, spraying aqueous priming paint, heated-air drying, painting putty, UV solidification, spray-applied primer, UV solidification, sanding, spray-applied primer, UV solidification, sanding, spray paint, UV solidification, spraying scratch-resistant finish paint, UV solidification.
True qualities wool top employing width is 3-8cm, thickness is the wool top of 0.8-1.2cm, and carbonized wool strip adoption width is 3-8cm, thickness is the wool top of 0.8-1.2cm.
Claims (9)
1. a manufacturing equipment for brave line bamboo flooring, is characterized in that, comprises the carbide furnace for the carbonization of true qualities wool top, double-deck pay-off one, drying room, feeding device side by side, gumming device, double-deck pay-off two, double-deck conveying type baking oven, double-deck pay-off three, health preserving room, double-deck pay-off four and the press set gradually, material guide device one, automatic mould unloading machine, material guide device two, longitudinally cutting sheet machine, draw materials device one, chamfering machine, draw materials device two, sander, draw materials device three, multilayer paint spray equipment, double-deck pay-off one is located between carbide furnace and drying room, and feeding device is located between drying room and gumming device side by side, double-deck pay-off one and double-deck pay-off two, double-deck pay-off three, double-deck pay-off four structure is identical, and the material loading place of double-deck conveying type baking oven is located at respectively by double-deck pay-off two and double-deck pay-off three, discharging place, double-deck conveying type baking oven and double-deck pay-off two, be respectively equipped with arc-shaped guide plate between double-deck conveying type baking oven and double-deck pay-off three, material guide device one is identical with material guide device two structure, draws materials device one and draws materials device two, draw materials device three structure identical,
True qualities wool top is obtained through the overvoltage wax bed device that leaves by bamboo chip, and the described pressure wax bed device that leaves comprises longitudinally pressure and to leave wax component and the horizontal loose assembly of pressure,
Longitudinally press the wax component that leaves to comprise and longitudinally press the wax casing that leaves, longitudinally press the wax motor that leaves, longitudinally press and leave wax roller one and longitudinally press the wax roller two that leaves, the wax casing that leaves longitudinally is pressed to be provided with longitudinal pan feeding window and longitudinal discharging window, the wax roller one that leaves longitudinally is pressed to leave wax roller two by longitudinal driven by motor with longitudinally pressing, longitudinally pressing the both sides of the wax roller one that leaves to be located at longitudinally pressure respectively by bearing leaves on wax casing, longitudinally pressing the both sides of the wax roller two that leaves to be located at longitudinally pressure respectively by bearing leaves on wax casing, the surface of the wax roller one that leaves longitudinally is pressed to be provided with the loose tooth one of longitudinally pressure, longitudinally the loose tooth one of pressure adopts longitudinal rib tooth of some parallel arranged, longitudinal rib tooth and longitudinal direction press that the axis of the wax roller one that leaves is vertical to be arranged, longitudinal rib tooth is also vertically provided with the paraffin cutting tooth of some parallel arranged, the surface of the wax roller two that leaves longitudinally is pressed to be provided with the loose tooth two of longitudinally pressure, longitudinally the loose tooth two of pressure adopts the conical tooth of evenly arrangement,
Laterally the loose assembly of pressure comprises the loose casing of laterally pressure, the laterally loose motor of pressure, the laterally loose roller one of pressure and the laterally loose roller two of pressure, laterally the loose casing of pressure is provided with cross feeding window and horizontal discharging window, laterally the loose roller one of pressure and the loose roller two of horizontal pressure drive by cross motor, laterally the both sides of the loose roller one of pressure are located on the loose casing of laterally pressure respectively by bearing, laterally the both sides of the loose roller two of pressure are located on the loose casing of laterally pressure respectively by bearing, laterally the surface of the loose roller one of pressure is provided with the loose tooth one of laterally pressure, laterally the loose tooth one of pressure adopts the transverse edge tooth of some parallel arranged, transverse edge tooth is arranged with laterally pressing the axis parallel of loose roller one, laterally the surface of the loose roller two of pressure is provided with the loose tooth two of laterally pressure, laterally the loose tooth two of pressure adopts the conical tooth of evenly arrangement.
2. the manufacturing equipment of brave line bamboo flooring as claimed in claim 1, it is characterized in that: double-deck pay-off one comprises feeding frame, feeding motor, true qualities feed transmission shaft, carbonization feed transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft is by feeding driven by motor, true qualities feed transmission shaft is located at the top of carbonization feed transmission shaft, true qualities feed transmission shaft, carbonization feed transmission shaft is respectively equipped with the feeding gear that two or more is set up in parallel, feeding gear is engaged with the true qualities feeding chain for transmitting true qualities wool top and the carbonization feeding chain for transmitting carbonization wool top respectively,
Feeding device comprises conveying frame, conveying motor, conveying power transmission shaft side by side, conveying power transmission shaft is by conveying driven by motor, conveying power transmission shaft is provided with more than four the conveying gears be set up in parallel, conveying gear be engaged with respectively for transmit true qualities wool top true qualities conveying chain and for transmit carbonization wool top carbonization conveying chain.
3. the manufacturing equipment of brave line bamboo flooring as claimed in claim 2, is characterized in that: be provided with the true qualities drying chamber of drying for true qualities wool top and the carbonization baking room of drying for carbonization wool top in drying room, be provided with filter between true qualities drying chamber and carbonization baking room.
4. the manufacturing equipment of brave line bamboo flooring as claimed in claim 3, it is characterized in that: gumming device comprises true qualities impregnation pond, carbonization impregnation pond, true qualities impregnation cage, carbonization impregnation cage, backflow stone, return flow line, driving one, driving two and for controlling driving one, the controller of driving two, true qualities impregnation cage, carbonization impregnation cage is respectively the frame-type hollow out cage be made up of some metal rods, true qualities impregnation cage, the top of carbonization impregnation cage is respectively equipped with the ring connected for suspension hook, true qualities impregnation cage, the sidepiece of carbonization impregnation cage is respectively equipped with enabling, true qualities impregnation pond, the end of return flow line is located in carbonization impregnation pond respectively, the middle part of return flow line is provided with backflow stone, the width of backflow stone is all less than the width of return flow line.
5. the manufacturing equipment of brave line bamboo flooring as claimed in claim 4, it is characterized in that: feeding device and gumming device are provided with apparatus for temporary storage side by side, apparatus for temporary storage comprises temporary frame, push pedal, pusher hydraulic cylinder, the end of pay-off is located at by temporary frame, push pedal is located in temporary frame, and the two ends of push pedal are flexibly connected the piston rod of pusher hydraulic cylinder respectively, and the base of pusher hydraulic cylinder is fixed on the side of temporary frame, the opposite side of temporary frame is provided with discharging opening, and discharging opening is provided with guide plate.
6. the manufacturing equipment of brave line bamboo flooring as claimed in claim 5, it is characterized in that: double-deck conveying type baking oven comprise dry frame, some casings, for carrying the upper strata conveyer belt of true qualities wool top, for carrying upper strata conveyer belt, transmission assembly, the heating component of carbonization wool top, casing is located at and is dried in frame, be provided with heating component in casing, dry frame and be provided with transmission assembly; Transmission assembly comprises motor, upper strata power transmission shaft, lower floor's power transmission shaft, motor is respectively by chain-driving upper strata power transmission shaft, lower floor's power transmission shaft, the two ends of upper strata power transmission shaft are located at respectively by bearing and are dried in frame, upper strata power transmission shaft is provided with some upper stratas driving gear, upper strata driving gear is engaged with upper strata chain, upper strata chain is also engaged with upper strata driven gear, the middle part of driven gear is through there being upper strata driven shaft, the two ends of upper strata driven shaft are located at respectively by bearing and are dried in frame, and upper strata chain is connected with upper strata conveyer belt; The two ends of lower floor's power transmission shaft are located at respectively by bearing and are dried in frame, lower floor's power transmission shaft is provided with some lower floors driving gear, lower floor's driving gear is engaged with lower floor's chain, lower floor's chain is also engaged with lower floor's driven gear, the middle part of driven gear is through there being lower floor's driven shaft, under the two ends of lower floor's driven shaft are located at dry frame respectively by bearing, lower floor's chain is connected with lower floor's conveyer belt; The end of drying frame is provided with arcuate guide bar;
When using double-deck conveying type baking oven, true qualities wool top being placed on the conveyer belt of upper strata in the mode that the wide right side, a left side is narrow, carbonization wool top is placed on lower floor's conveyer belt in the mode that the narrow right side, a left side is wide.
7. the manufacturing equipment of the brave line bamboo flooring as described in any one of claim 1-6, it is characterized in that: material guide device one comprises guide frame, guide motor, guide power transmission shaft, guide power transmission shaft is by guide driven by motor, guide power transmission shaft is provided with the guide gear that two or more is set up in parallel, and guide gears meshing has the guide chain for transmitting square stock.
8. the manufacturing equipment of the brave line bamboo flooring as described in any one of claim 1-6, it is characterized in that: draw materials device one comprise draw material frame, draw material motor, draw material power transmission shaft, draw material power transmission shaft by drawing material driven by motor, that draws that material power transmission shaft is provided with that two or more is set up in parallel draws material gear, draw material gears meshing and draw material chain, draw material connection and be provided with and draw material strip.
9. the manufacturing equipment of the brave line bamboo flooring as described in any one of claim 1-6, is characterized in that: multilayer paint spray equipment comprises the spray edge sealing paint machine, spraying aqueous priming paint machine, air drier, painting luting machine, UV curing one, spray-applied primer machine, UV curing two, sander one, spray-applied primer machine, UV curing three, sander two, spray paint machine, UV curing four, spraying scratch-resistant finish paint machine, the UV curing five that set gradually.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546041.5A CN105196394A (en) | 2015-08-31 | 2015-08-31 | Manufacturing equipment of tiger pattern bamboo floor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546041.5A CN105196394A (en) | 2015-08-31 | 2015-08-31 | Manufacturing equipment of tiger pattern bamboo floor |
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| CN105196394A true CN105196394A (en) | 2015-12-30 |
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| CN201510546041.5A Pending CN105196394A (en) | 2015-08-31 | 2015-08-31 | Manufacturing equipment of tiger pattern bamboo floor |
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| CN108081426A (en) * | 2018-02-08 | 2018-05-29 | 马海刚 | A kind of compoiste wood floor high efficiency production equipment |
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