Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of abrasive belt grinding machine for carrying out grinding and polishing to workpiece.This abrasive belt grinding machine comprise this workpiece of carrying lathe bed, be arranged on grinding head assembly on this lathe bed and wheel head adjusting mechanism.This grinding head assembly comprises abrasive band, driving wheel, gripper shoe and bistrique actuator.This driving wheel and this gripper shoe are walked around in this abrasive band.This gripper shoe comprises supporting body and contact wheel, this supporting body comprises the first end with this workpiece alignment, this first end offers accepting groove, this contact wheel can be installed in rotationally in this accepting groove and the outer circumference surface of this contact wheel relatively this accepting groove give prominence to, the outer circumference surface that this contact wheel exposes in this accepting groove contacts with the medial surface in this abrasive band, and this bistrique actuator coordinates with this driving wheel to drive this driving wheel to rotate.This wheel head adjusting mechanism for adjusting the distance of this abrasive band in a first direction and between this workpiece, and adjusts the distance of this abrasive band in a second direction and between this workpiece.
Preferably, this accepting groove is semicolumn bodily form groove, the axis being parallel of the axis of this contact wheel and this accepting groove and interval, and this contact wheel is supported by this abrasive band and can be installed in rotationally in this accepting groove.
Preferably, this accepting groove is semicolumn bodily form groove, the axis being parallel of the axis of this contact wheel and this accepting groove and interval, the two ends of this contact wheel offer hole clipping respectively, the two ends of this accepting groove are respectively arranged with the card column corresponding with this hole clipping, and two card columns are fastened on respectively in two hole clippings and this contact wheel is installed in this accepting groove rotationally.
Preferably, this accepting groove is semicolumn bodily form groove, the axis being parallel of the axis of this contact wheel and this accepting groove and interval, the two ends of this contact wheel are respectively arranged with card column, the two ends of this accepting groove are respectively arranged with the hole clipping corresponding with this card column, and two card columns are fastened on respectively in two hole clippings and this contact wheel is installed in this accepting groove rotationally.
Preferably, this supporting body also comprises the second end away from this workpiece, this second end offers hand-hole, this supporting body inside offers two guide holes, this hand-hole is communicated with this accepting groove, and these two guide holes are laid respectively at the both sides of this hand-hole and are communicated with this accepting groove by the multiple through hole being opened in this guide hole sidewall.
Preferably, inject the cooling fluid with pressure in this hand-hole, be suspended in this cooling fluid to make this contact wheel.
Preferably, this lathe bed comprises board, be fixedly installed on the fixed arm on this board, and the moveable arm be slidably installed with on this fixed arm, this moveable arm comprises roof, with the diapire that this roof is opposing, near the antetheca of this workpiece side, with the rear wall that this antetheca is opposing, connect this roof, this diapire, this antetheca and this rear wall left wall that also this diapire is outstanding relatively, and connect this roof, this diapire, this antetheca and this rear wall right wall that also this diapire is outstanding relatively, this antetheca is slidably connected by the side of guide rail and this fixed arm, this left wall and this right wall wrap up the opposing both sides of this fixed arm, this bistrique actuator is arranged on this roof, this gripper shoe is fixed on this antetheca.
Preferably, this roof, this diapire, this antetheca and this rear wall surround a receiving space, this diapire comprises upper surface away from this board and the lower surface opposing with this upper surface, this wheel head adjusting mechanism comprises that be installed in this fixed arm with the first bistrique adjusting part that is opposing side, this abrasive band, this the first bistrique adjusting part comprises bistrique and regulates motor, bistrique regulates screw mandrel, and the loop bar be fixed on this lower surface, this loop bar offers internal thread hole, this bistrique regulates one end of screw mandrel to regulate the power output shaft of motor to be connected with this bistrique, the other end is located in the internal thread hole of this loop bar.
Preferably, this antetheca offers front wall opening, this wheel head adjusting mechanism also comprises the second bistrique adjusting part, for adjusting the distance of this abrasive band in a second direction and between this workpiece, this the second bistrique adjusting part comprises fixed bar, adjusting rod, butterfly screws, installing rack, and propelling sheave, one end of this fixed bar is fixing on this upper surface, the other end of this fixed bar extends from this front wall opening, this adjusting rod and this installing rack lay respectively at the both sides of this fixed bar and all extend from this front wall opening, one end of this adjusting rod can be regulated by this butterfly screws installs on this upper surface to heavens, the other end of this adjusting rod can be connected on this fixed bar rotationally, this installing rack is fixedly connected with this adjusting rod by the joint pin that is passed this fixed bar, this propelling sheave can be arranged on rotationally in this installing rack and with the medial surface in this abrasive band and contact.
Preferably, this abrasive belt grinding machine also comprises tensioning adjusting part, this tensioning adjusting part comprises the adjustable plate be carried on this roof, is installed in the hydraulic column on this left wall and the connecting rod that is rotatably connected on this right wall obliquely, one end of this adjustable plate and this hydraulic column are rotationally connected, the other end is fixedly connected with this connecting rod, and this bistrique actuator is fixedly mounted on this adjustable plate.
Preferably, this abrasive belt grinding machine also comprises workpiece adjusting part, and this workpiece adjusting part comprises: be carried on the guide rail platform on this lathe bed, and this guide rail platform is provided with pair of guide rails; By the microscope carrier that this guide rail and this guide rail platform are slidably connected, form accommodation space between this microscope carrier and this guide rail platform, this microscope carrier comprises the bottom surface towards this accommodation space and the end face away from this accommodation space, and this end face is for carrying workpiece; The workpiece be housed in this accommodation space regulates motor; Offer the projection of internal thread hole, this projection to be fixed on this bottom surface and to be housed in this accommodation space; And workpiece regulates screw mandrel, this workpiece regulates one end of screw mandrel to regulate the power output shaft of motor to be connected with this workpiece, and the other end is located in the internal thread hole of this projection.
Preferably, this abrasive belt grinding machine also comprises and blocks frame, and this abrasive band, this driving wheel and this gripper shoe are all housed in this and block in frame, and this blocks in frame and arranges flusher, for spraying cooling fluid to this gripper shoe.
Abrasive belt grinding machine provided by the present invention utilizes wheel head adjusting mechanism to adjust the distance of this abrasive band in the first direction and between this workpiece, and adjust the distance of this abrasive band in this second direction and between this workpiece, thus it is complex-curved to make this abrasive band workpiece can be ground to, and whole process is automatic control, avoids manual operation, so, grinding thickness is even, the quality of profile can not only be ensured, while increasing work efficiency, can also machining accuracy be ensured, reduce labor strength.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 and Fig. 2, the abrasive belt grinding machine 100 that embodiment of the present invention provides is for carrying out grinding and polishing to the workpiece 200 of multiple such as blade or blade.In present embodiment, the plurality of workpiece 200 is fixed in a fixed mount 300.Particularly, this fixed mount 300 comprises a fixed mount body 302, the first side wall 304, second sidewall, 306, two guide rods 308 and a guide block 309.This first side wall 304 and this second sidewall 306 all to extend to same direction and toward each other from this fixed mount body 302, this fixed mount body 302 crossed over by these two guide rods 308, and one end of every root guide rod 308 is fixed on this first side wall 304, the other end is fixed on this second sidewall 306.This guide block 309 to be located on these two guide rods 308 and can to slide along these two guide rods 308.The plurality of workpiece 200 close-packed arrays forms an entirety, the side of this entirety and this first side wall 304 are closely conflicted, this guide block 309 is closely conflicted with the opposite side of this entirety under the effect of external force, thus is securely fixed in this fixed mount 300 by this workpiece 200.
See also Fig. 2 and Fig. 3, this abrasive belt grinding machine 100 comprise a lathe bed 10, grinding head assembly 20, wheel head adjusting mechanism 30, tensioning adjusting part 40, workpiece adjusting part 50 and one block frame 60.
This lathe bed 10 comprise a board 12, be fixedly installed on fixed arm 14 on this board 12 and one be slidably installed with the moveable arm 16 on this fixed arm 14.
This board 12 is directly placed on the ground, or is placed in the adjusting device of other adjustable water Pingdu or perpendicularity etc., and this board 12 comprises a loading end 120 away from ground or adjusting device.The fixed mount 300 of fixing the plurality of workpiece 200 is placed on this loading end 120.
See also Fig. 2 to Fig. 4, this fixed arm 14 extends near the position of side vertically upward from this loading end 120.This fixed arm 14 is the rectangle frame structure that a side opens, and comprises first side plate 142, second side plate 144, the 3rd side plate, 146, first dividing plate, 147, second partition 148 and a guide rail 149.This second side plate 144 and the 3rd side plate 146 all extend to same direction from this first side plate 142, and this first side plate 142, this second side plate 144 and the 3rd side plate 146 surround a groove 141 jointly.This first dividing plate 147 and this second partition 148 are all positioned at this groove 141 and are spaced, and the two ends of this first dividing plate 147 and this second partition 148 are fixedly connected on this second side plate 144 and the 3rd side plate 146 respectively.This guide rail 149 is arranged on the side away from this groove 141 of this first side plate 142.
This moveable arm 16 comprises a roof 161, diapire 162, antetheca 163, opposing with this roof 161 rear wall 164, opposing with this antetheca 163 and connects this roof 161, this diapire 162, this antetheca 163 and this rear wall 164 and the left wall 165 that relatively this diapire 162 is outstanding and connect this roof 161, this diapire 162, this antetheca 163 and this rear wall 164 and the right wall 166 that this diapire 162 is outstanding relatively.This antetheca 163 is slidably connected on this first side plate 142 by this guide rail 149, and this left wall 165 and this right wall 166 wrap up and contact at this second side plate 144 and the 3rd side plate 146.This diapire 162 can be carried on the top of this fixed arm 14, and when this diapire 162 is subject to external force driving, this moveable arm 16 will move up and down along this guide rail 149.This roof 161, this diapire 162, this antetheca 163 and this rear wall 164 surround a receiving space 160, and this diapire 162 comprises upper surface 167 away from this board 12 and the lower surface 168 opposing with this upper surface 167, and this antetheca 163 offers front wall opening 169.
This grinding head assembly 20 is arranged on this lathe bed 10.Particularly, this grinding head assembly 20 comprises the abrasive band 28 that a bistrique actuator 22, driving wheel 24, gripper shoe 26, lateral surface is provided with diamond dust.In present embodiment, this bistrique actuator 22 is a drive motors being arranged on this roof 161, and its power output shaft coordinates with this driving wheel 24 to drive this driving wheel 24 to rotate.This gripper shoe 26 is fixed on this antetheca 163.This driving wheel 24 and this gripper shoe 26 are walked around in this abrasive band 28.This driving wheel 24 is provided with diamond dust so that the frictional force between this abrasive band 28 can be increased.
Incorporated by reference to Fig. 5 and Fig. 6, this gripper shoe 26 comprises a supporting body 262 and a contact wheel 264.This supporting body 262 comprise aim at this loading end 120 first end 2621, away from this loading end 120 the second end 2622 and be connected the 3rd end 2623 of this first end 2621 and this second end 2622.This first end 2621 offers accepting groove 2620, this accepting groove 2620 is semicolumn bodily form groove, this abrasive band 28 is wrapped on this contact wheel 264, and this contact wheel 264 is supported by this abrasive band 28 and can be installed in this accepting groove 2620 rotationally, the axis of this contact wheel 264 and the axis being parallel of this accepting groove 2620 and interval.This accepting groove 2620 is outstanding relatively for the outer circumference surface of this contact wheel 264, and the outer circumference surface that this contact wheel 264 exposes in this accepting groove 2620 contacts with the medial surface in this abrasive band 28.This second end 2622 offers hand-hole 2624, the inside of this supporting body 262 offers two guide holes 2626, this hand-hole 2624 is communicated with this accepting groove 2620, and these two guide holes 2626 are laid respectively at the both sides of this hand-hole 2624 and are communicated with this accepting groove 2620 by the multiple through holes 2627 being opened in this guide hole 2626 sidewall.3rd end 2623 is by gluing together, engaging, screw togather or the mode such as welding is fixed on this antetheca 163, thus make this gripper shoe 26 can follow moving up and down and moving up and down of this moveable arm 16, thus adjust the distance between this abrasive band 28 and this loading end 120.
See also Fig. 2 and Fig. 3, this wheel head adjusting mechanism 30 is for adjusting this abrasive band 28 in the distance of first direction (in Fig. 2 Z-direction) above and between this workpiece 200, and adjusting this abrasive band 28 in the distance of second direction (in Fig. 2 X-direction) above and between this workpiece 200, this first direction is vertical with this second direction.Particularly, this wheel head adjusting mechanism 30 comprises a first bistrique adjusting part 32 and a second bistrique adjusting part 34.
This first bistrique adjusting part 32 is installed in this groove 141, comprises the loop bar 326 that a bistrique regulates motor 322, bistrique to regulate screw mandrel 324 and be fixed on this lower surface 168.This loop bar 326 offers internal thread hole, and this bistrique regulates the motor part of motor 322 to be fixed on this first dividing plate 147, and this bistrique regulates the power output shaft of motor 322 through this first dividing plate 147.This bistrique regulates screw mandrel 324 through this second partition 148, and this bistrique regulates one end of screw mandrel 324 to regulate the power output shaft of motor 322 to be connected with this bistrique, and the other end is located in the internal thread hole of this loop bar 326.
This second bistrique adjusting part 34 comprises a fixed bar 342, adjusting rod 344, butterfly screws 346, installing rack 348 and a propelling sheave 349.This second bistrique adjusting part 34 is for adjusting this abrasive band 28 in the distance of second direction (in Fig. 2 X-direction) above and between this workpiece 200.One end of this fixed bar 342 is fixed on this upper surface 167, and the other end of this fixed bar 342 extends from this front wall opening 169.This adjusting rod 344 lays respectively at the both sides of this fixed bar 342 with this installing rack 348 and all extends from this front wall opening 169.One end of this adjusting rod 344 can be regulated by this butterfly screws 346 and be arranged on this upper surface 167 to heavens, and the other end of this adjusting rod 344 can be connected on this fixed bar 342 rotationally by pivot (not shown).This installing rack 348 is fixedly connected with this adjusting rod 344 by the joint pin (not shown) that is passed this fixed bar 342, this propelling sheave 349 can be arranged in this installing rack 348 rotationally, in the first direction, this propelling sheave 349 is between this driving wheel 24 and this gripper shoe 26, and this propelling sheave 349 contacts with the medial surface in this abrasive band 28.Regulate this butterfly screws 346, this adjusting rod 344 can drive this installing rack 348 to rotate, and to change the pitch angle of this installing rack 348, thus realizes this abrasive band 28 moving axially (movement of X-direction) along described contact wheel 264, realize the fine setting in this second direction, alignment pieces 200.In addition, this wheel head adjusting mechanism 30 can also comprise two and is arranged on the guide roller that this abrasive band 28 spacing can narrow by this antetheca 163.
See also Fig. 2 and Fig. 3, this tensioning adjusting part 40 comprises the adjustable plate 42 be carried on this roof 161, is installed in the hydraulic column 44 on this left wall 165 and the connecting rod 46 that is rotatably connected on this right wall 166 obliquely.One end and this hydraulic column 44 of this adjustable plate 42 are rotationally connected, and the other end is fixedly connected with this connecting rod 46.This bistrique actuator 22 is fixedly mounted on this adjustable plate 42.
Refer to Fig. 4, this workpiece adjusting part 50 comprises a guide rail platform 52, microscope carrier 54, workpiece and regulates 56, one, motor to offer female projection 57 and a workpiece adjustment screw mandrel 58.This guide rail platform 52 to be carried on this loading end 120 and just right with this abrasive band 28, and this guide rail platform 52 is provided with pair of guide rails 522.This microscope carrier 54 is slidably connected with this guide rail platform 52 by this guide rail 522, and form accommodation space 59 between this microscope carrier 54 and this guide rail platform 52, this microscope carrier 54 comprises the bottom surface 542 towards this accommodation space 59 and the end face 544 away from this accommodation space.This end face 544 is for carrying the fixed mount 300 being fixed with workpiece 200.This workpiece regulates motor 56 to be housed in this accommodation space 59.This projection 57 to be fixed on this bottom surface 542 and to be housed in this accommodation space 59.This workpiece regulates one end of screw mandrel 58 to regulate the power output shaft of motor 56 to be connected with this workpiece, and the other end is located in the internal thread hole of this projection 57.
Refer to Fig. 1 and 2, this blocks the hollow rectangular structure that frame 60 can be opened and close as door 62 for side, this abrasive band 28, this driving wheel 24, this gripper shoe 26 are all housed in this and block in frame 60, and this blocks in frame 60 and arranges flusher, for spraying cooling fluid to this gripper shoe 26.On the other hand, this blocks frame 60 and can prevent the useless splashes of cutting after cutting from hurting people or thing, also can avoid extraneous dust, contaminating impurity workpiece.This blocks frame 60 and is fixed on this antetheca 163, and offers porose to make propelling sheave 349, driving wheel 24 and gripper shoe 26 all can block frame 60 and pass from this above.
Before grinding, first adjust this abrasive band 28 in the distance of first direction (in Fig. 2 Z-direction) above and between this workpiece 200 by this wheel head adjusting mechanism 30, and adjust this abrasive band 28 in the distance of second direction (in Fig. 2 X-direction) above and between this workpiece 200.Particularly, this bistrique regulates motor 322 to drive this bistrique to regulate screw mandrel 324 to rotate, because this bistrique regulates screw mandrel 324 with this loop bar 326 for being threaded, and this loop bar 326 is fixed on the diapire 162 of this moveable arm 16, and the rotation of this moveable arm 16 is limited by this fixed arm 14, thus, this loop bar 326 can only move up and down (moving around along Z-direction) along this guide rail 149, drive this moveable arm 16 to move up and down along this guide rail 149 thus, and then drive the grinding head assembly 20 be fixed on this moveable arm 16 also to move up and down along this guide rail 149.Therefore, drive this grinding head assembly 20 to move back and forth, desirable scope just can be adjusted in the distance of first direction (in Fig. 2 Z-direction) above and between this workpiece 200 in this abrasive band 28.Then, regulate this butterfly screws 346, this adjusting rod 344 drives this installing rack 348 to rotate, to change the pitch angle of this installing rack 348, thus realize abrasive band 28 moving axially (movement of X-direction) along described contact wheel 264, this abrasive band 28 just can be finely tuned in the distance of second direction (in Fig. 2 X-direction) above and between this workpiece 200, thus abrasive band 28 is aimed at workpiece 200.
When above-mentioned adjustment is complete, just can carry out grinding, this bistrique actuator 22 drives this driving wheel 24 to rotate, and this driving wheel 24 drives this abrasive band 28 to move, there is provided back pressure generation to the contact of workpiece 200 by this contact wheel 264 and form grinding angle, completing the grinding to workpiece 200 and polishing.In the process, this hydraulic column 44 drives one end of this adjustable plate 42 to rotate relative to its other end, thus this bistrique actuator 22 be fixed on this adjustable plate 42 is improved, and then this driving wheel 24 coordinated with this bistrique actuator 22 is also elevated, therefore the abrasive band 28 be enclosed within this driving wheel 24 is also tensioned.In grinding and polishing process, the cooling fluid with pressure can be injected from hand-hole 2624, part cooling fluid directly flows to the centre position of this contact wheel 264, another part cooling fluid flows to the two ends of contact wheel 264 successively through this guide hole 2626 and multiple through hole 2627, thus can effectively and cool this contact wheel 264 equably.And, because cooling fluid has pressure, contact wheel 264 after injection, can be made to be suspended in cooling fluid, when abrasive band 28 driven rotary, decrease friction and noise, improve rotating speed.
In addition, the amount of feeding of grinding and polishing can be regulated by this workpiece adjusting part 50.Particularly, this workpiece regulates motor 56 to drive this workpiece to regulate screw mandrel 58 to rotate, because this workpiece regulates screw mandrel 58 with this projection 57 for being threaded, and this projection 57 is fixed on this microscope carrier 54, and the rotation of this microscope carrier 54 is limited by this guide rail platform 52, thus, this projection 57 (the positive negative direction of Y-axis) can only move before and after this guide rail 522, and then drive this microscope carrier 54 to move forward and backward along this guide rail 522, so, just the amount of feeding can be adjusted according to the situation of grinding and polishing.
The abrasive belt grinding machine 100 provided in present embodiment utilizes wheel head adjusting mechanism 30 to adjust the distance of this abrasive band 28 in the first direction and between this workpiece 200, and adjust the distance of this abrasive band 28 in this second direction and between this workpiece 200, thus make this abrasive band 28 can be ground to complex-curved by workpiece 200, and whole process is automatic control, avoid manual operation, so, grinding thickness is even, the quality of profile can not only be ensured, can also machining accuracy be ensured while increasing work efficiency, reduce labor strength.In addition, spray cooling fluid when sbrasive belt grinding by flusher and dirt bits can be avoided to fly upward, ensure that processing saves environment-friendly dustless clearly.
Be appreciated that, in other embodiments, the two ends of this contact wheel 264 offer hole clipping respectively, the two ends of this accepting groove 2620 are respectively arranged with the card column corresponding with this hole clipping, and two card columns are fastened on respectively in two hole clippings and this contact wheel 264 can be installed in this accepting groove 2620 rotationally.Or the two ends of this contact wheel 264 are respectively arranged with card column, the two ends of this accepting groove 2620 are respectively arranged with the hole clipping corresponding with this card column, and two card columns are fastened on respectively in two hole clippings and this contact wheel 264 can be installed in this accepting groove 2620 rotationally.
Above disclosedly be only present pre-ferred embodiments, certainly can not limit the interest field of the present invention with this, therefore according to the equivalent variations that the claims in the present invention are done, still belong to the scope that the present invention is contained.