CN105195988A - Copper door forming machining system technology - Google Patents
Copper door forming machining system technology Download PDFInfo
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- CN105195988A CN105195988A CN201510620757.5A CN201510620757A CN105195988A CN 105195988 A CN105195988 A CN 105195988A CN 201510620757 A CN201510620757 A CN 201510620757A CN 105195988 A CN105195988 A CN 105195988A
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- copper
- door
- steel plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
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Abstract
A copper door forming machining system technology is characterized by including the steps that 1, according to the dimension of a design drawing, needed basic parts are disintegrated, a basic part blanking drawing is manufactured, and steel plates, copper plates and other needed raw materials are arranged according to the basic part blanking drawing; 2, the steel plates are cut according to the needed dimension of the basic part blanking drawing in the step1 and bent to form steel basic parts, and lock hole positions are formed through punching. The copper door forming machining system technology has the advantages that the problems that after a copper door is installed for a long time, copper plates are wrinkled and uneven, and multiple layers of solid boards are not resistant to wetting and likely to be corroded are solved, as an improvement, electrolysis plates are adopted for replacing the solid boards and square tubes, and the service life of the product is prolonged by 20 or more years.
Description
Technical field
The present invention relates to copper coin, electrolytic zinc-coated steel sheet, phenolic-aldehyde heat-insulation board is copper door and sheet metal process, welding procedure, the shaping technical field of coating process processing and fabricating of stock, is exactly specifically a kind of copper door forming processing system technique.
Technical background
Traditional copper door often adopts square tube, multi-layer solid wood plate, aluminium peak nest to be the processing and forming that main material completes copper door product, the method of processing and forming is following process: according to copper door size to calculate drawing blank size, the inner frame of weldering door is (by square tube, to determine with the size of square tube) and at the central filler aluminium peak nest of door, the both sides of door and up and down can not filling aluminum peak nest, the equal multi-layer solid wood plate of size is locked at square tube surface self-tapping screw, the surface of multi-layer solid wood plate is sticking together with glass cement and copper coin, and the time will more than 12 hours.Problems existing is mainly manifested in the following aspects: 1. square tube size is fixed, and length is fixed as 6 meters of length, and square tube length can not be customized, waste material, not environmentally; 2. door leaf thickness will combine with square tube thickness, square tube inner face can not filling aluminum peak nest, positive and negative surface respectively will add a slice multi-layer solid wood plate, many once cut plank, lost labor's cost and material cost, by the plate of a slice multi-layer solid wood plate 1220*2440 size, thickness presses 5MM, material cost price 50 yuan, and one frames door wants the material money of 80 yuan of multi-layer solid wood plates, cost of labor wants 30 yuan, and efficiency is low; 3. the product life cycle is affected: multi-layer solid wood plate is afraid of moist, easily corrodes; 4. can on product quality impact, plank expand with heat and contract with cold can and copper coin have an impact, copper coin sticks above plank, and swollen and contracting meeting draw distortion copper coin; 5. contaminated environment, cuts plank dust large, health risk.
Summary of the invention
Not enough according to existing technology, the problem to be solved in the present invention is to provide one more environmental protection, and crudy better copper door forming processing system technique, the present invention is achieved through the following technical solutions.
A kind of copper door forming processing system technique, is characterized in that comprising the following steps: (1) decomposites required substrate according to the size of design drawing, make substrate blanking drawing, and above-mentioned substrate blanking drawing arranges the raw material such as required steel plate, copper coin; (2) steel plate is cut out and bending and molding according to the substrate blanking drawing required size described in step (1), make base steel part, and rush lockhole position; (3) copper coin is cut out and bending and molding according to the substrate blanking drawing required size described in step (1), make copper substrate; (4) base steel part step (2) made carries out welding according to drawing requirement and carries out vertical calibration, makes a steel plate housing; (5) copper substrate step (3) made carries out welding according to drawing requirement and carries out vertical calibration, makes a copper coin; (6) the door steel plate housing weld processed through step (4) is carried out antirust treatment; (7) by painted and carry out clean oven baking, baking temperature 120 DEG C, baking time 60 minutes for the door copper coin processed through step (5) blackout oil polish; (8) the door steel plate enclosure interior filled phenolic warming plate processed through step (6), use foamed glue as binder, and the described door steel plate housing of filling phenolic-aldehyde heat-insulation board is put into hot press hot pressing 100 minutes, temperature controls between 80 DEG C to 100 DEG C; (9) neutral copper silicon glass cement is coated in the door steel plate shell surface processed through step (8), the copper silicon glass cement thickness smeared is 0.2 centimetre, stick in the door steel plate shell surface of smearing neutral copper silicon glass cement the door copper coin processed through step (7), make complete door leaf plate; (10) by mold compresses on the door leaf plate processed through step (9), compressing time is 12 hours; (11) on the door leaf plate processed through step (10), assemble lockset, fit on accessory copper flower, installs hinge, completes copper door and makes.
Furtherly, the length of mould described in step (10) and be highly all not less than door leaf board size, and described mold weight is between 10kg to 15kg.
Furtherly, described steel plate is electrolysis steel plate.
The inventive method has following benefit: 1. solve copper door long when mounted after to there will be copper coin Zou skin uneven, multi-layer solid wood plate is afraid of moist, easy corrosion, improves and adopts electrolytic zinc-coated steel sheet to replace multi-layer solid wood plate and square tube, make the Life Cycle of product extend more than 20 years; 2. electrolytic zinc-coated steel sheet replaces multi-layer solid wood plate, free from environmental pollution, does not discharge dust; 3. save cost of labor, improve working efficiency; 4. in, material phenolic aldehyde thermal insulation material, reaches insulation, flameproof effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of cross section of the present invention.
Detailed description of the invention
As shown in Figure 1, a kind of copper door forming processing system technique, comprises the following steps: (1) decomposites required substrate according to the size of design drawing, make substrate blanking drawing, and above-mentioned substrate blanking drawing arranges the raw material such as required steel plate, copper coin; (2) steel plate is cut out and bending and molding according to the substrate blanking drawing required size described in step (1), make base steel part, and rush lockhole position; (3) copper coin is cut out and bending and molding according to the substrate blanking drawing required size described in step (1), make copper substrate; (4) base steel part step (2) made carries out welding according to drawing requirement and carries out vertical calibration, makes a steel plate housing 2; (5) copper substrate step (3) made carries out welding according to drawing requirement and carries out vertical calibration, makes a copper coin 1; (6) door steel plate housing 2 weld processed through step (4) is carried out antirust treatment; (7) oil polish that turned black by the door copper coin 1 processed through step (5) is painted and carry out clean oven baking, baking temperature 120 DEG C, baking time 60 minutes; (8) the inner filled phenolic warming plate 3 of door steel plate housing 2 processed through step (6), use foamed glue as binder, and the described door steel plate housing 2 of filling phenolic-aldehyde heat-insulation board 3 is put into hot press hot pressing 100 minutes, temperature controls between 80 DEG C to 100 DEG C; (9) neutral copper silicon glass cement is coated on door steel plate housing 2 surface processed through step (8), the copper silicon glass cement thickness smeared is 0.2 centimetre, stick in the door steel plate shell surface of smearing neutral copper silicon glass cement the door copper coin 1 processed through step (7), make complete door leaf plate; (10) by mold compresses on the door leaf plate processed through step (9), compressing time is 12 hours; (11) on the door leaf plate processed through step (10), assemble lockset, fit on accessory copper flower, installs hinge, completes copper door and makes; The length of mould described in step (10) and be highly all not less than door leaf board size, and described mold weight is between 10kg to 15kg, described steel plate is electrolysis steel plate.
The inventive method has following benefit: 1. solve copper door long when mounted after to there will be copper coin Zou skin uneven, multi-layer solid wood plate is afraid of moist, easy corrosion, improves and adopts electrolytic zinc-coated steel sheet to replace multi-layer solid wood plate and square tube, make the Life Cycle of product extend more than 20 years; 2. electrolytic zinc-coated steel sheet replaces multi-layer solid wood plate, free from environmental pollution, does not discharge dust; 3. save cost of labor, improve working efficiency; 4. in, material phenolic aldehyde thermal insulation material, reaches insulation, flameproof effect.
Above a kind of copper door forming processing system technique that the embodiment of the present invention provides is described in detail, for one of ordinary skill in the art, according to the thinking of the embodiment of the present invention, all will change in specific embodiments and applications, in sum, this description should not be construed as limitation of the present invention.
Claims (3)
1. a copper door forming processing system technique, is characterized in that comprising the following steps:
(1) decomposite required substrate according to the size of design drawing, make substrate blanking drawing, and above-mentioned substrate blanking drawing arranges the raw material such as required steel plate, copper coin;
(2) steel plate is cut out and bending and molding according to the substrate blanking drawing required size described in step (1), make base steel part, and rush lockhole position;
(3) copper coin is cut out and bending and molding according to the substrate blanking drawing required size described in step (1), make copper substrate;
(4) base steel part step (2) made carries out welding according to drawing requirement and carries out vertical calibration, makes a steel plate housing;
(5) copper substrate step (3) made carries out welding according to drawing requirement and carries out vertical calibration, makes a copper coin;
(6) the door steel plate housing weld processed through step (4) is carried out antirust treatment;
(7) by painted and carry out clean oven baking, baking temperature 120 DEG C, baking time 60 minutes for the door copper coin processed through step (5) blackout oil polish;
(8) the door steel plate enclosure interior filled phenolic warming plate processed through step (6), use foamed glue as binder, and the described door steel plate housing of filling phenolic-aldehyde heat-insulation board is put into hot press hot pressing 100 minutes, temperature controls between 80 DEG C to 100 DEG C;
(9) neutral copper silicon glass cement is coated in the door steel plate shell surface processed through step (8), the copper silicon glass cement thickness smeared is 0.2 centimetre, stick in the door steel plate shell surface of smearing neutral copper silicon glass cement the door copper coin processed through step (7), make complete door leaf plate;
(10) by mold compresses on the door leaf plate processed through step (9), compressing time is 12 hours;
(11) on the door leaf plate processed through step (10), assemble lockset, fit on accessory copper flower, installs hinge, completes copper door and makes.
2. a kind of copper door forming processing system technique according to claim 1, is characterized in that: the length of mould described in step (10) and be highly all not less than door leaf board size, and described mold weight is between 10kg to 15kg.
3. a kind of copper door forming processing system technique according to claim 1, is characterized in that: described steel plate is electrolysis steel plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510620757.5A CN105195988B (en) | 2015-09-27 | 2015-09-27 | A kind of copper door forming processing system technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510620757.5A CN105195988B (en) | 2015-09-27 | 2015-09-27 | A kind of copper door forming processing system technique |
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| Publication Number | Publication Date |
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| CN105195988A true CN105195988A (en) | 2015-12-30 |
| CN105195988B CN105195988B (en) | 2018-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510620757.5A Active CN105195988B (en) | 2015-09-27 | 2015-09-27 | A kind of copper door forming processing system technique |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277785A (en) * | 2018-11-21 | 2019-01-29 | 泉州银盾斯金金属制品有限公司 | Production technology with high-intensitive high sound insulation value copper door |
| CN110842490A (en) * | 2019-12-04 | 2020-02-28 | 漳州市固嘉金属制品有限公司 | Casting process for efficiently casting brass wire drawing door |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4912877A (en) * | 1988-02-19 | 1990-04-03 | Strydom Nicolaas J H | Security door |
| CN101699017A (en) * | 2009-10-30 | 2010-04-28 | 倪景津 | Fireproof door with light-core fireproof board composite structure and manufacturing method thereof |
| CN201908547U (en) * | 2011-01-12 | 2011-07-27 | 富新集团有限公司 | Copper fire-proof door |
| CN102182384A (en) * | 2011-03-25 | 2011-09-14 | 程飞 | Copper-clad plate forming process of copper door |
| CN102337831A (en) * | 2011-09-30 | 2012-02-01 | 广州金迅建材有限责任公司 | Production method of metal door |
| CN104632036A (en) * | 2015-01-30 | 2015-05-20 | 浙江连盈工贸有限公司 | Security door surfaced with veneer and inlaid with decorative plate and manufacturing technique thereof |
-
2015
- 2015-09-27 CN CN201510620757.5A patent/CN105195988B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4912877A (en) * | 1988-02-19 | 1990-04-03 | Strydom Nicolaas J H | Security door |
| CN101699017A (en) * | 2009-10-30 | 2010-04-28 | 倪景津 | Fireproof door with light-core fireproof board composite structure and manufacturing method thereof |
| CN201908547U (en) * | 2011-01-12 | 2011-07-27 | 富新集团有限公司 | Copper fire-proof door |
| CN102182384A (en) * | 2011-03-25 | 2011-09-14 | 程飞 | Copper-clad plate forming process of copper door |
| CN102337831A (en) * | 2011-09-30 | 2012-02-01 | 广州金迅建材有限责任公司 | Production method of metal door |
| CN104632036A (en) * | 2015-01-30 | 2015-05-20 | 浙江连盈工贸有限公司 | Security door surfaced with veneer and inlaid with decorative plate and manufacturing technique thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277785A (en) * | 2018-11-21 | 2019-01-29 | 泉州银盾斯金金属制品有限公司 | Production technology with high-intensitive high sound insulation value copper door |
| CN109277785B (en) * | 2018-11-21 | 2019-12-24 | 泉州银盾斯金金属制品有限公司 | Production process of copper door with high strength and high sound insulation performance |
| CN110842490A (en) * | 2019-12-04 | 2020-02-28 | 漳州市固嘉金属制品有限公司 | Casting process for efficiently casting brass wire drawing door |
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| Publication number | Publication date |
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| CN105195988B (en) | 2018-02-06 |
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Denomination of invention: Copper door forming machining system technology Effective date of registration: 20191025 Granted publication date: 20180206 Pledgee: Xiamen Jinyuan Financing Guarantee Co.,Ltd. Pledgor: GUANXING CANAAN DOOR (XIAMEN) Co.,Ltd. Registration number: Y2019990000415 |
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Date of cancellation: 20221216 Granted publication date: 20180206 Pledgee: Xiamen Jinyuan Financing Guarantee Co.,Ltd. Pledgor: GUANXING CANAAN DOOR (XIAMEN) Co.,Ltd. Registration number: Y2019990000415 |
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