CN105186728A - Semi-round stator suitable for automated winding - Google Patents
Semi-round stator suitable for automated winding Download PDFInfo
- Publication number
- CN105186728A CN105186728A CN201510635624.5A CN201510635624A CN105186728A CN 105186728 A CN105186728 A CN 105186728A CN 201510635624 A CN201510635624 A CN 201510635624A CN 105186728 A CN105186728 A CN 105186728A
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- winding
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- semicircle
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Abstract
The invention relates to a semi-round stator suitable for automated winding. The semi-round stator comprises a winding insulation sheet and a stator iron core. The semi-round stator is characterized in that eight winding slots and at least six mounting frames are arranged on the winding insulation sheet, each mounting frame is arranged between the every two adjacent winding slots, and a pin is arranged on the mounting frame. The semi-round stator is simple and practical; the mounting frames are directly arranged on the winding insulation sheet, and conventional pin inserting and winding processes are integrated, so that the problem that copper wire ends cannot be automatically fixed and need human assistance in a conventional coil winding process is solved, and a conventional manual operation process for insulating wires by using adhesive tapes when the wires pass through wire slots of stator coils is removed. Large-batch automated production is convenient to realize and the production efficiency is improved. After the wire ends of the coils are fixed to the pins, the manual wire end arrangement process is removed, the difficulty in manual welding only is overcome, and large-batch automated welding operation is convenient to realize.
Description
Technical field
The present invention relates to a kind of semicircle stator of applicable Automated winding.
Background technology
The stator of plastic packaging motor is made up of two semicircle stators, the coil winding technique of existing semicircle stator after manually copper cash line end adhesive tape being fixed on certain position, carries out coiling, again by manually being welded by copper cash line end after coil winding completes on semiautomatic winding machine.This mode of production efficiency is low, and hand labor intensity is large.Thus developing that a kind of structure is simple, easy to use, good reliability, production efficiency are high can realize the semicircle stator that Automated winding produces, has been the semicircle stator coil of automatic winding device fabrication plastic packaging motor problem in the urgent need to address.
Summary of the invention
For problems of the prior art, the object of the present invention is to provide a kind of technical scheme of semicircle stator of applicable Automated winding.
The semicircle stator of described a kind of applicable Automated winding, comprise coiling insulating trip and stator core, it is characterized in that described coiling insulating trip is provided with eight winding slots and at least six installing racks, installing rack is arranged in the middle of two winding slots, installing rack is provided with a stitch.
The semicircle stator of described a kind of applicable Automated winding, is characterized in that described stitch is square.
The semicircle stator of described a kind of applicable Automated winding, is characterized in that described semicircle stator two ends all arrange the limit plate washer intercepting winding slot interior loop and extend out after expiring.
The semicircle stator of described a kind of applicable Automated winding, is characterized in that every two winding slots of described semicircle stator are arranged the plate washer that an obstruct winding slot interior loop extends out after full.
The semicircle stator of described a kind of applicable Automated winding, is characterized in that described plate washer is provided with crossed beam trunking.
The present invention is simple and practical, directly installing rack is set on coiling insulating trip, the operation of traditional contact pin pin, coiling is integrated, solve the problem that traditional coiling copper cash line end fixedly cannot need human assistance automatically, and eliminate the operation hand-manipulated insulated with adhesive tape when traditional stator coil wire casing crosses line.Be convenient to realize automated production in enormous quantities, improve production efficiency.The line end of coil is fixed on after on stitch (PIN), eliminates manual sorting line end operation, solves the difficulty that can only weld by hand, is convenient to realize automatic welding in enormous quantities operation.
Accompanying drawing explanation
Fig. 1 is semicircle stator structure schematic diagram of the present invention;
Fig. 2 be the semicircle stator line end of coiling copper coil of the present invention and stitch structural representation is set;
Fig. 3 is the plastic packaged motor stator group structural representation of coiling copper coil of the present invention;
Fig. 4 is that the semicircle stator stitch that automatic winding of the present invention is produced arranges structural representation;
In figure: 1-installing rack, 2-plate washer, 3-stitch, 4-crossed beam trunking, 5-winding slot, 6-limit plate washer, 7-stator core, 8-coiling insulating trip, 9-coil, 10-1 pin, 11-2 pin, 12-3 pin, 13-4 pin, 14-5 pin, 15-6 pin, 16-1 groove, 17-2 groove, 18-3 groove, 19-4 groove, 20-5 groove, 21-6 groove, 22-7 groove, 23-8 groove.
Embodiment
Below in conjunction with Figure of description, the invention will be further described:
A kind of semicircle stator of applicable Automated winding, comprise coiling insulating trip 8 and stator core 7, coiling insulating trip 8 is provided with eight winding slots 5 and at least six installing racks 1, installing rack 1 is provided with a stitch 3, stitch is square, and when facilitating coiling 9, line end is fixing.
As preferably, installing rack 1 is arranged in the middle of two winding slots 5, and installing rack 1 size must not affect winding slot institute coiling, and installing rack 1 can play and the coil 9 in two winding slots is intercepted the effect of opening.
As preferably, semicircle stator two ends all arrange the limit plate washer 6 intercepting winding slot interior loop and extend out after expiring, every two winding slots of semicircle stator are arranged the plate washer 2 that an obstruct winding slot interior loop extends out after expiring, plate washer is provided with crossed beam trunking 4, crossed beam trunking 4 is convenient to the transition of copper cash in winding slot and other winding slots.
Winding slot of the present invention is followed successively by No. 1 groove 16, No. 2 grooves 17, No. 3 grooves 18, No. 4 grooves 19, No. 5 grooves 20, No. 6 grooves 21, No. 7 grooves 22 and No. 8 grooves 23 from right-to-left, and described stitch is followed successively by No. 1 pin 10, No. 2 pins 11, No. 3 pins 12, No. 4 pins 13, No. 5 pins 14 and No. 6 pins 15 from right-to-left.
The coil winding flow process of eight winding slots of semicircle stator of the present invention is as follows: ground floor winding: from No. 1 pin around, from No. 1 groove around to No. 2 grooves, then No. 2 pins terminate, then from No. 4 pins around, from No. 5 grooves around to No. 6 grooves, then No. 5 pins terminate; Second layer winding: from No. 6 pins around, from No. 8 grooves around to No. 7 grooves, be transitioned into No. 4 grooves from No. 7 grooves, then from No. 4 grooves around to No. 3 grooves, then No. 3 pins terminate.
The present invention is simple and practical, directly installing rack is set on coiling insulating trip, the operation of traditional contact pin pin, coiling is integrated, solve the problem that traditional coiling copper cash line end fixedly cannot need human assistance automatically, and eliminate the operation hand-manipulated insulated with adhesive tape when traditional stator coil wire casing crosses line.Be convenient to realize automated production in enormous quantities, improve production efficiency.The line end of coil is fixed on after on stitch (PIN), eliminates manual sorting line end operation, solves the difficulty that can only weld by hand, is convenient to realize automatic welding in enormous quantities operation.
Claims (5)
1. the semicircle stator of an applicable Automated winding, comprise coiling insulating trip and stator core, it is characterized in that described coiling insulating trip is provided with eight winding slots and at least six installing racks, installing rack is arranged in the middle of two winding slots, installing rack is provided with a stitch.
2. the semicircle stator of a kind of applicable Automated winding according to claim 1, is characterized in that described stitch is square.
3. the semicircle stator of a kind of applicable Automated winding according to claim 1, is characterized in that described semicircle stator two ends all arrange the limit plate washer intercepting winding slot interior loop and extend out after expiring.
4. the semicircle stator of a kind of applicable Automated winding according to claim 1, is characterized in that every two winding slots of described semicircle stator are arranged the plate washer that an obstruct winding slot interior loop extends out after full.
5. the semicircle stator of a kind of applicable Automated winding according to claim 4, is characterized in that described plate washer is provided with crossed beam trunking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510635624.5A CN105186728A (en) | 2015-09-30 | 2015-09-30 | Semi-round stator suitable for automated winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510635624.5A CN105186728A (en) | 2015-09-30 | 2015-09-30 | Semi-round stator suitable for automated winding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105186728A true CN105186728A (en) | 2015-12-23 |
Family
ID=54908641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510635624.5A Pending CN105186728A (en) | 2015-09-30 | 2015-09-30 | Semi-round stator suitable for automated winding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105186728A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106059158A (en) * | 2016-06-29 | 2016-10-26 | 佛山市南海区绿智电机设备有限公司 | Insulating skeleton for plastic packaging motor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202009277U (en) * | 2011-05-06 | 2011-10-12 | 湖州越球电机有限公司 | Plastic package motor stator with binding posts |
| CN102290900A (en) * | 2011-08-22 | 2011-12-21 | 广东威灵电机制造有限公司 | Plastic package motor |
| CN203734390U (en) * | 2014-01-10 | 2014-07-23 | 合肥凯邦电机有限公司 | Insulating framework of plastic packaged motor stator |
| CN204030771U (en) * | 2014-07-01 | 2014-12-17 | 中山大洋电机股份有限公司 | The plastic packaging motor of a kind of stator module and application thereof |
| CN204089494U (en) * | 2014-08-19 | 2015-01-07 | 广东威灵电机制造有限公司 | Motor |
-
2015
- 2015-09-30 CN CN201510635624.5A patent/CN105186728A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202009277U (en) * | 2011-05-06 | 2011-10-12 | 湖州越球电机有限公司 | Plastic package motor stator with binding posts |
| CN102290900A (en) * | 2011-08-22 | 2011-12-21 | 广东威灵电机制造有限公司 | Plastic package motor |
| CN203734390U (en) * | 2014-01-10 | 2014-07-23 | 合肥凯邦电机有限公司 | Insulating framework of plastic packaged motor stator |
| CN204030771U (en) * | 2014-07-01 | 2014-12-17 | 中山大洋电机股份有限公司 | The plastic packaging motor of a kind of stator module and application thereof |
| CN204089494U (en) * | 2014-08-19 | 2015-01-07 | 广东威灵电机制造有限公司 | Motor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106059158A (en) * | 2016-06-29 | 2016-10-26 | 佛山市南海区绿智电机设备有限公司 | Insulating skeleton for plastic packaging motor |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151223 |