CN102386729A - Coiling method of motor winding and motor - Google Patents

Coiling method of motor winding and motor Download PDF

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Publication number
CN102386729A
CN102386729A CN201010274775XA CN201010274775A CN102386729A CN 102386729 A CN102386729 A CN 102386729A CN 201010274775X A CN201010274775X A CN 201010274775XA CN 201010274775 A CN201010274775 A CN 201010274775A CN 102386729 A CN102386729 A CN 102386729A
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winding
coiling
coil
stator slot
along
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CN102386729B (en
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龙泽高
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Hangzhou West Lake BYD New Energy Automobile Co Ltd
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BYD Co Ltd
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Abstract

The invention provides a coiling method of motor winding, which comprises the steps of: 1, leading the initial end of first phase winding coiling to stride over M stator slots along with a preset direction from a preset stator slot of a stator core, and coiling N1 circles along with the preset direction, so that a first coil is formed; 2, continuously striding over the M stator slots along with the striding direction of the stator slots in the step 1 from the tail end of the coil formed in the step 1, and coiling N2 circles along with the direction which is opposite to the coil coiling direction in the step 1, so that a second coil is formed; 3, continuously striding over the M stator slots along with the striding direction of the stator slots in the step 2 from the tail end of the coil formed in the step 2, and coiling N1 circles along with the direction which is opposite to the coil coiling direction in the step 2, so that a third coil is formed; and 4, repeatedly performing the step 2 and the step 3 till than the preset coiling circles on the stator slots reach N1+N2 circles, and the flow path is stopped. Due to the coiling method, a connection wire at an end part is reduced, a motor is compact in structure and convenient in assembly, the heat loss of electric resistance is reduced, and the efficiency of the motor is improved.

Description

A kind of method for winding of motor windings and motor
Technical field
The present invention relates to machine field, be specifically related to a kind of method for winding and motor of motor windings.
Background technology
The stator winding mode of existing motor generally have ripple around or the lap wound mode, traditional lap wound mode is according to the winding number of phases number of stator slots that decision is crossed over number of pole-pairs, and winds the line along a direction all the time.With three phase windings, number of pole-pairs is 3, and coil 1 is striden 4 and is example (as shown in Figure 1); The initial winding terminal of A phase winding from the stator slot 1 of stator core clockwise around to stator slot 4; Repeat after the intact required number of turn, lead-out wire, repeats again after the intact identical number of turn 7 clockwise around to stator slot 10 along equidirectional from stator slot; Lead-out wire along equidirectional from stator slot 13 clockwise around to stator slot 16; Like cocycle, behind the stator slot of complete stator core, draw coiling A ' up to evenly and at intervals, promptly accomplish the coiling of A phase winding.In like manner, B phase winding and C phase winding are with the winding method of A phase winding.As can beappreciated from fig. 1, coiling whenever when the coiling of a coil carries out the transition to the coiling of another coil, all can leave one section end winding connecting line; Be transition wire, like this, along with the increase of coil quantity; The end winding connecting line is also many more, not only makes electric machine structure be difficult to satisfy the motor matching requirements, is not easy to the machine coiling; And coiling increase coiling, make that the electric current under the same voltage is less, correspondingly reduced the operating efficiency of motor windings.
Summary of the invention
The present invention for solve existing motor windings along folk prescription to coiling; Cause end winding too big, be not easy to the motor assembling, and cause the technical problem of coiling waste; Provide a kind of electric machine structure compact, method for winding and the motor being convenient to the machine coiling and saving the motor windings of coiling.
The invention provides a kind of method for winding of motor windings, may further comprise the steps:
Step 1: the initiating terminal of first phase winding coiling is striden M stator slot and formed first coil along preset direction coiling N1 circle along preset direction from the pilot trench that presets of stator core, and said M is more than or equal to 1;
Step 2: the direction that the coil end that forms from a last step is striden stator slot along a last step continues to stride M stator slot and forms second coil along the rightabout of the last step coil-winding N2 circle that winds the line;
Step 3: the direction of striding stator slot along a last step from the coil end of last step formation continues to stride the also rightabout coiling N1 circle formation tertiary coil of the last step coil-winding in edge of M stator slot;
Step 4: repeated execution of steps two and three, when the number of turns on presetting pilot trench reached the N1+N2 circle, flow process finished.
The present invention also provides a kind of motor, and this motor comprises the winding by the coiling of above-mentioned motor windings method for winding.
Can find out from technical scheme of the present invention, through with the coiling of prior motor winding all the time along single direction to each stator slot around the N circle, change into towards a direction around the N1 circle; Then in the opposite direction around the N2 circle, the total number of turns N=N1+N2 of each stator slot that had both satisfied winding is constant, also makes the end winding connecting line more even in the distribution of stator core circumferencial direction; So not only make electric machine structure compact, be convenient to the motor assembling, and; Owing to reduced the end connecting line between the adjacent windings; Correspondingly reduce resistance, therefore reduced the energy consumption that resistance heating causes, improved electric efficiency.
Description of drawings
Fig. 1 is the coiling expanded view of prior art three phase electric machine winding;
The coiling expanded view of the monophase machine winding that Fig. 2 provides for one embodiment of the invention.
Embodiment
Clearer for technical problem, technical scheme and beneficial effect that the present invention is solved, below in conjunction with accompanying drawing and embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
The present invention is a kind of improvement to traditional lap wound winding mode of prior art motor windings; The coiling that is about to the prior motor winding all the time along single direction to each stator slot around the N circle; Change direction of court into around the N1 circle, need not draw under the situation of end connecting line, directly in the opposite direction around the N2 circle; Make that the coiling total number of turns N=N1+N2 of each stator slot is constant, the coiling of motor windings of the present invention specifically may further comprise the steps:
Step 1: the initiating terminal of first phase winding coiling is striden M stator slot and formed first coil along preset direction coiling N1 circle along preset direction from the pilot trench that presets of stator core; Above-mentioned M is more than or equal to 1, and the value of M can be according to the number of phases or the decision of designer's needs of winding;
Step 2: the direction that the coil end that forms from a last step is striden stator slot along a last step continues to stride M stator slot and forms second coil along the rightabout of the last step coil-winding N2 circle that winds the line;
Step 3: the direction of striding stator slot along a last step from the coil end of last step formation continues to stride the also rightabout coiling N1 circle formation tertiary coil of the last step coil-winding in edge of M stator slot;
Step 4: repeated execution of steps two and three, when the number of turns on presetting pilot trench reached the N1+N2 circle, flow process finished.
The above-mentioned pilot trench that presets can be the arbitrary stator slot on the stator core, and promptly the initiating terminal of winding can begin coiling from any stator slot of stator core.
Said preset direction is clockwise direction or counter clockwise direction.
Through said method of the present invention, solved motor windings and caused the end connecting line too concentrated along the single direction coiling all the time, skewness; Can not effectively utilize the stator core end space and cause the end winding size big, be difficult to satisfy the drawback of motor matching requirements, method for winding of the present invention has disperseed the end connecting line greatly; So not only make electric machine structure compact, be convenient to the motor assembling, and; Owing to reduced the end connecting line of adjacent windings; Therefore correspondingly reduce resistance, reduced the energy consumption that the heating of resistance causes, improved electric efficiency.
Fig. 1 is the coiling expanded view of prior art three phase electric machine winding, consults Fig. 1 and can know, is wound with three phase windings on the stator core of motor, and number of pole-pairs is 3, and coil 1 is striden 4 and is example, and existing is example with the A phase winding, describes its method for winding in detail.The coiling of the initiating terminal of A phase winding from the stator slot 1 of stator core clockwise around to stator slot 4; Repeat after the intact required number of turn, lead-out wire, repeats again after the intact identical number of turn 7 clockwise around to stator slot 10 along equidirectional from stator slot; Lead-out wire along equidirectional from stator slot 13 clockwise around to stator slot 16; Like cocycle, behind the stator slot of complete stator core, draw coiling A ' up to evenly and at intervals, promptly accomplish the coiling of A phase winding; The winding method of B phase winding and C phase winding is identical with A phase winding winding method, at this repeated description not.By on can know, three stator slots of being separated by between the adjacent coiling of each phase winding, i.e. coiling whenever from a coil around to its adjacent coil the time; One section end winding connecting line is left in the capital, like this, and along with the increase of coil quantity; The end winding connecting line is also many more, not only makes electric machine structure be difficult to satisfy the motor matching requirements, is not easy to the machine coiling; And, correspondingly reduced the operating efficiency of motor windings because increasing of coiling makes that the electric current under the same voltage has reduced.
The coiling expanded view of the monophase machine winding that Fig. 2 provides for one embodiment of the invention; Consult Fig. 2; The initiating terminal of A phase winding is striden stator slot 4 coiling N1 circles from stator slot 1 along clockwise direction and is formed first coil; First coil is after intact, and coiling continues to stride stator slot 7 and forms second coil along opposite direction (counterclockwise) the coiling N2 circle of first coil since the end of first coil from stator slot 4, and second coil is after finishing; Coiling continues to stride opposite direction (clockwise) the coiling N1 circle formation tertiary coil of stator slot 10 along second coil since the end of second coil from stator slot 7; Tertiary coil is after intact, and coiling begins to stride stator slot 13 from stator slot 10 from the end of tertiary coil and forms the 4th coil along opposite direction (counterclockwise) the coiling N1 circle of tertiary coil, and the 5th coil and the 6th coil also wind the line with reference to the method for winding of above-mentioned coil; Promptly the end from a last coil continues to stride the rightabout coiling of 3 stator slots along a last coil; Rap around to stator slot 1 until at last again, behind intact N2 circle, draw coiling A ', i.e. A phase winding coiling is accomplished.Each coil-winding number of turn of above A phase winding need satisfy following requirement, and when a last coil-winding N2 circle, then this coil is around the N1 circle; When a last coil during around the N1 circle, this coil is around the N2 circle, and promptly one of them coil of above-mentioned adjacent windings is around the N2 circle; Another coil is around N1, and perhaps a coil is around the N1 circle, and another coil is around N2; After making that like this adjacent windings coiling finishes, the number of turns N=N2+N1 circle of adjacent windings stator common groove, the shared stator slot of initial stator slot and terminal stator slot (shown in the stator slot 1 of Fig. 2); The number of turn of this stator slot is the N=N2+N1 circle also, satisfies design requirement.Wherein the number of turn of N can be decided according to the needs of motor windings design, for example can be 18 circles, 20 circles or the like.
The coiled wire-wound coil of A phase winding is six in the foregoing description, but the method for winding of motor windings of the present invention do not limit for the coiled wire-wound coil of A phase winding, can be greater than or less than six coils, but its method for winding should be identical with the method for winding of the foregoing description.
In the practical implementation; The method for winding of motor windings of the present invention also can be suitable for three phase windings, and Fig. 2 only shows the winding method of single-phase winding (the A phase winding is an example), and the method for the winding method of B phase winding and C phase winding and A phase winding is basic identical; Just the initial wound stator groove of B phase winding and C phase winding successively at interval; For example the A phase winding begins coiling from stator slot 1, and the B phase winding then begins coiling from stator slot 3, and the C phase winding then begins coiling from stator slot 5.
In the foregoing description, first coil of A phase winding is striden stator slot 4 coilings from stator slot 1, strides stator slot 7 coilings or the like from stator slot 4 again; It is thus clear that each coil is to stride 3 stator slot coilings, but in the practical implementation, the groove number that coil is striden is not limited to 3; Can determine according to the number of phases or designer's needs of winding, for example, for single-phase winding; The groove number that coil is striden can be 1, more than 2 or 3; But for three phase windings, in order to satisfy the requirement that is provided with of three phase windings, then the coil groove number of striding possibly need more than 3 and 3.
Further preferred version of the present invention is: when the number of turn N of each stator slot of first phase winding is even number, and N1=N2, and N=N1+N2; When the number of turn N of each stator slot of first phase winding is odd number, N1=N2+1 or N1=N2-1, and N=N1+N2.For example when N=18, N1=N2=9, when N=19, N1=9, N2=10 or N1=10, N2=9 can guarantee the end winding more even distribution like this, makes the end compact, it is littler that size can be accomplished, with the matching requirements of the motor that satisfies compact conformation.Wherein, the N number of turn of each stator slot can be designed by the requirement decision of motor as required voluntarily.
The present invention also provides a kind of motor of winding of the method for winding coiling with above-mentioned motor windings.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.

Claims (7)

1. the method for winding of a motor windings is characterized in that, comprising:
Step 1: the initiating terminal of first phase winding coiling is striden M stator slot and formed first coil along preset direction coiling N1 circle along preset direction from the pilot trench that presets of stator core, and said M is more than or equal to 1;
Step 2: the direction that the coil end that forms from a last step is striden stator slot along a last step continues to stride M stator slot and forms second coil along the rightabout of the last step coil-winding N2 circle that winds the line;
Step 3: the direction of striding stator slot along a last step from the coil end of last step formation continues to stride the also rightabout coiling N1 circle formation tertiary coil of the last step coil-winding in edge of M stator slot;
Step 4: repeated execution of steps two and three, when the number of turns on presetting pilot trench reached the N1+N2 circle, flow process finished.
2. the method for winding of motor windings according to claim 1 is characterized in that, when the number of turn N of each stator slot of first phase winding is even number, and N1=N2, and N=N1+N2.
3. the method for winding of motor windings according to claim 1 is characterized in that, when the number of turn N of each stator slot of first phase winding is odd number, and N1=N2+1 or N1=N2-1, and N=N1+N2.
4. according to the method for winding of claim 1,2 or 3 described motor windings, it is characterized in that when motor was three phase windings, the method for winding of second phase winding and third phase winding was identical with the method for winding of first phase winding.
5. according to the method for winding of claim 1,2 or 3 described motor windings, it is characterized in that the said pilot trench that presets is the arbitrary stator slot on the stator core.
6. according to the method for winding of claim 1,2 or 3 described motor windings, it is characterized in that said preset direction is clockwise direction or counter clockwise direction.
7. a motor is characterized in that, said motor comprises the winding by the method for winding coiling of each described motor windings in the aforesaid right requirement 1 to 6.
CN 201010274775 2010-08-30 2010-08-30 Coiling method of motor winding and motor Active CN102386729B (en)

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104810994A (en) * 2014-01-25 2015-07-29 嵊州市精达电机有限公司 Coiling method of motor stator winding
CN106451837A (en) * 2016-10-29 2017-02-22 无锡岚凌卓维动力科技有限公司 Novel permanent magnet generator stator structure
CN106856359A (en) * 2015-12-09 2017-06-16 上海日立电器有限公司 One kind distribution coiling electric motor
CN106936287A (en) * 2015-12-30 2017-07-07 上海鸣志电器股份有限公司 A kind of three-phase stepper motor
CN110971040A (en) * 2018-09-28 2020-04-07 比亚迪股份有限公司 Stator assembly and motor with same
CN112821704A (en) * 2021-01-06 2021-05-18 白贺冰 Phase-belt-free motor
CN113162343A (en) * 2021-05-17 2021-07-23 苏州臻迪智能科技有限公司 Winding method of motor stator, stator and motor

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86202001U (en) * 1986-04-10 1988-03-02 颜仲愚 Autoexcitation saddle-type harmonic-component winding of synchronous generator

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86202001U (en) * 1986-04-10 1988-03-02 颜仲愚 Autoexcitation saddle-type harmonic-component winding of synchronous generator

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104810994A (en) * 2014-01-25 2015-07-29 嵊州市精达电机有限公司 Coiling method of motor stator winding
CN106856359A (en) * 2015-12-09 2017-06-16 上海日立电器有限公司 One kind distribution coiling electric motor
CN106936287A (en) * 2015-12-30 2017-07-07 上海鸣志电器股份有限公司 A kind of three-phase stepper motor
CN106451837A (en) * 2016-10-29 2017-02-22 无锡岚凌卓维动力科技有限公司 Novel permanent magnet generator stator structure
CN106451837B (en) * 2016-10-29 2019-05-21 无锡岚凌卓维动力科技有限公司 Permanent magnet generator stator structure
CN110971040A (en) * 2018-09-28 2020-04-07 比亚迪股份有限公司 Stator assembly and motor with same
CN110971040B (en) * 2018-09-28 2021-09-03 比亚迪股份有限公司 Stator assembly and motor with same
CN112821704A (en) * 2021-01-06 2021-05-18 白贺冰 Phase-belt-free motor
CN112821704B (en) * 2021-01-06 2023-09-26 白贺冰 Phase-band-free motor
CN113162343A (en) * 2021-05-17 2021-07-23 苏州臻迪智能科技有限公司 Winding method of motor stator, stator and motor

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Effective date of registration: 20170321

Address after: 310000 Hangzhou, Zhejiang Renhe street, Yuhang District Road No. 99

Patentee after: West Lake Hangzhou BYD New Energy Automobile Co., Ltd.

Address before: BYD 518118 Shenzhen Road, Guangdong province Pingshan New District No. 3009

Patentee before: Biyadi Co., Ltd.

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