CN105181443A - Horizontal tension tester's fixture for round wire concentric-lay-stranded overhead conductors - Google Patents
Horizontal tension tester's fixture for round wire concentric-lay-stranded overhead conductors Download PDFInfo
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Abstract
本发明涉及一种用于卧式拉力试验机的圆线同心绞架空导线用夹。包括一对规格一致的夹持机构,每对夹持机构包括一对夹块和一对夹具外壳;一对夹块由两块钳口对应的夹持块配合组成,两块夹持块上分别开设有用于夹持圆线同心绞架空导线的槽状的钳口,一对夹块的钳口端为夹持端,对应的另一端为定位端;一对夹具外壳由两块对应配合的固定体组成,两块固定体上分别设有夹块槽;一对夹块对应位于一对夹具外壳的夹块槽内,且一对夹块的夹持端位于一对夹具外壳的外部,夹块槽外周的一对夹具外壳之间通过螺纹连接件固定连接。使用时,一对夹持机构分别夹持着架空导线的两端,加力时实现自锁闭;通过更换不同尺寸的夹块,适用于截面积不同的架空导线。
The invention relates to a clamp for a round wire concentric stranded overhead wire used in a horizontal tensile testing machine. It includes a pair of clamping mechanisms with the same specifications. Each pair of clamping mechanisms includes a pair of clamping blocks and a pair of clamping shells; a pair of clamping blocks is composed of two clamping blocks corresponding to the jaws. The two clamping blocks are respectively There are groove-shaped jaws for clamping round concentric stranded overhead wires. The jaw end of a pair of clamp blocks is the clamping end, and the corresponding other end is the positioning end; a pair of clamp shells are fixed by two corresponding matching pieces. The two fixed bodies are respectively provided with clamping block grooves; a pair of clamping blocks are correspondingly located in the clamping block grooves of a pair of fixture shells, and the clamping ends of a pair of clamping blocks are located outside a pair of fixture shells, and the clamping blocks A pair of fixture shells on the outer periphery of the groove are fixedly connected through threaded connectors. When in use, a pair of clamping mechanisms hold the two ends of the overhead wire respectively, and realize self-locking when the force is applied; by changing clamping blocks of different sizes, it is suitable for overhead wires with different cross-sectional areas.
Description
技术领域 technical field
本发明属于圆线同心绞架空导线的应力-应变检测技术领域,具体涉及一种适用于卧式拉力试验机的圆线同心绞架空导线的夹具。 The invention belongs to the technical field of stress-strain detection of round wire concentric stranded overhead wires, and in particular relates to a clamp for round wire concentric stranded overhead wires suitable for a horizontal tensile testing machine.
通过改变钳口的大小,可适用截面积不同的圆线同心绞架空导线,简便且高效。 By changing the size of the jaws, it can be applied to round wire concentric twisted overhead conductors with different cross-sectional areas, which is simple and efficient.
背景技术 Background technique
圆线同心绞架空导线是指在一根或一束中心线芯周围螺旋绞上一层或多层单线绞合而成的导线,其相邻层绞向相反。圆线同心绞架空导线由于需架空敷设,因此导线自身会承受一定的张力,如果架空导线额定抗拉力不合格,容易造成断线事故。此外,架空导线在张力作用下会有一定程度的应变,尤其在覆冰的情况下,张力大为增加,应变如果过大,架空导线的弧垂有超出安全范围的可能,因此,架空导线的应力-应变试验至关重要。导线进行应力-应变曲线测试时,需要对试样两端进行夹持,导线夹持的方式包括浇铸法、套压法、缠绕法和直接夹持法,直接夹持法具有易操作的特性,但是传统的夹头一般结构复杂,且重量较大,在卧式拉力试验机上使用时,自身的重力对试验结果有一定程度的影响。 Round wire concentric stranded overhead wire refers to a wire twisted with one or more layers of single wires spirally twisted around one or a bunch of central wire cores, and the adjacent layers are twisted in opposite directions. The round wire concentric stranded overhead conductor needs to be laid overhead, so the conductor itself will bear a certain tension. If the rated tensile strength of the overhead conductor is unqualified, it is easy to cause a disconnection accident. In addition, the overhead wire will have a certain degree of strain under the action of tension, especially in the case of ice, the tension will increase greatly. If the strain is too large, the sag of the overhead wire may exceed the safe range. Stress-strain testing is critical. When the stress-strain curve test is performed on the wire, both ends of the sample need to be clamped. The wire clamping methods include casting method, sleeve pressure method, winding method and direct clamping method. The direct clamping method has the characteristics of easy operation. However, the traditional chuck is generally complex in structure and heavy in weight. When used on a horizontal tensile testing machine, its own gravity has a certain degree of influence on the test results.
发明内容 Contents of the invention
本发明的目的是克服现有技术中存在的上述不足,提供一种自重小且操作简单的用于卧式拉力试验机的圆线同心绞架空导线用夹具。 The object of the present invention is to overcome the above-mentioned disadvantages in the prior art, and provide a clamp for round wire concentric stranded overhead conductors with small dead weight and simple operation for a horizontal tensile testing machine.
具体的技术解决方案如下: The specific technical solutions are as follows:
一种用于卧式拉力试验机的圆线同心绞架空导线用夹具,包括一对规格一致的夹持机构,每对夹持机构包括一对夹块和一对夹具外壳;一对夹块由两块钳口对应的夹持块配合组成,两块夹持块上分别开设有用于夹持圆线同心绞架空导线的槽状的钳口;一对夹块的钳口端为夹持端,对应的另一端为定位端;一对夹具外壳由两块对应配合的固定体组成,两块固定体上分别设有滑移槽;一对夹块位于一对夹具外壳的滑移槽内呈自锁状态,且一对夹块的夹持端位于一对夹具外壳的外部,滑移槽外周的一对夹具外壳之间通过螺纹连接件固定连接; A clamp for round wire concentric stranded overhead wires used in a horizontal tensile testing machine, comprising a pair of clamping mechanisms with the same specifications, each pair of clamping mechanisms includes a pair of clamping blocks and a pair of clamping shells; a pair of clamping blocks consists of The clamping blocks corresponding to the two clamping jaws are combined, and the two clamping blocks are respectively provided with groove-shaped jaws for clamping the round wire concentric twisted overhead wire; the jaw end of a pair of clamping blocks is the clamping end, The corresponding other end is the positioning end; a pair of clamp shells is composed of two correspondingly matched fixed bodies, and the two fixed bodies are respectively provided with sliding grooves; In the locked state, the clamping ends of a pair of clamping blocks are located outside the pair of clamping shells, and the pair of clamping shells on the outer periphery of the sliding groove are fixedly connected by threaded connectors;
使用时,一对夹持机构分别夹持着圆线同心绞架空导线的两端。 When in use, a pair of clamping mechanisms respectively clamp the two ends of the round wire concentric stranded overhead conductors.
所述夹持块为直角梯形块,所述钳口位于夹持块的一侧直角边上,且呈贯通状;两块夹持块配合组成等腰梯形块。 The clamping block is a right-angled trapezoidal block, and the jaw is located on one right-angled side of the clamping block, and is in a through shape; two clamping blocks cooperate to form an isosceles trapezoidal block.
所述钳口的横截面为V形或圆弧形。 The cross section of the jaw is V-shaped or arc-shaped.
所述固定体为矩形板状,所述滑移槽的外端位于固定体的长度方向一侧的边缘,滑移槽延伸至固定体中部呈凹槽状,滑移槽为外端小内端大的楔形槽,内部设有限位块,滑移槽的外端位于固定体的一侧的边缘;所述一对夹块位于一对夹具外壳的滑移槽内,夹持端伸至固定体的外部,定位端与限位块接触,呈自锁状态;滑移槽的内端的固定体上开设有安装孔;固定体的宽度方向的两侧边上分别均布设有三个以上的连接孔。 The fixed body is in the shape of a rectangular plate, the outer end of the sliding groove is located at the edge of one side of the fixed body in the length direction, the sliding groove extends to the middle of the fixed body in a groove shape, and the sliding groove is an outer end with a smaller inner end A large wedge-shaped groove, with a limit block inside, and the outer end of the sliding groove is located at the edge of one side of the fixed body; the pair of clamping blocks are located in the sliding groove of a pair of clamp shells, and the clamping end extends to the fixed body Outside, the positioning end is in contact with the limit block, and is in a self-locking state; the fixed body at the inner end of the sliding groove is provided with mounting holes; the two sides of the fixed body in the width direction are respectively equipped with more than three connecting holes.
本发明的有益技术效果体现在以下方面: Beneficial technical effect of the present invention is embodied in the following aspects:
1、本发明夹具可实现对不同截面积的圆线同心绞架空导线的夹持,夹具通过螺栓紧固,加力时自锁闭。 1. The clamp of the present invention can realize the clamping of round concentric stranded overhead conductors with different cross-sectional areas. The clamp is fastened by bolts and self-locking when force is applied.
2、本发明通过更换不同大小钳口的夹块,可夹持截面积10-1200mm2的圆线同心绞架空导线。如果使用V型钳口,适用于夹持钢绞线。圆弧型钳口可增大导线与钳口的接触面积,减少导线在钳口内或钳口附近断股或断线的几率,适用于铝绞线、钢芯铝绞线或其他铝与钢的组合导线。 2. The present invention can clamp concentrically stranded overhead conductors of round wires with a cross-sectional area of 10-1200mm2 by replacing clamping blocks of jaws of different sizes. If V-shaped jaws are used, it is suitable for clamping steel strands. The arc-shaped jaws can increase the contact area between the wire and the jaws, and reduce the probability of broken strands or wires in the jaws or near the jaws. It is suitable for aluminum stranded wire, steel-cored aluminum stranded wire or other aluminum and steel Combine wires.
3、通过在导线上缠绕0.1mm厚的铝箔或铝带,可进一步减少铝绞线、钢芯铝绞线或其他铝与钢的组合导线在钳口内或钳口附近断股断线的几率。 3. By wrapping 0.1mm thick aluminum foil or aluminum strip on the wire, it can further reduce the probability of aluminum stranded wire, steel cored aluminum stranded wire or other combined aluminum and steel wire breaking in or near the jaws.
附图说明 Description of drawings
图1为本发明结构示意图。 Fig. 1 is a schematic diagram of the structure of the present invention.
图2为夹具外壳结构示意图。 Fig. 2 is a schematic diagram of the structure of the fixture shell.
图3为夹块结构示意图。 Figure 3 is a schematic diagram of the clamping block structure.
上图中序号:固定体1、夹持块2、圆线同心绞架空导线3、滑移槽11、连接孔(螺栓孔)12、限位块13、安装孔(拉力试验机接孔)14、固定体15、V型钳口21、圆弧型钳口22。 Serial number in the above picture: fixed body 1, clamping block 2, round wire concentric strand overhead wire 3, sliding groove 11, connection hole (bolt hole) 12, limit block 13, installation hole (tension testing machine connection hole) 14 , fixed body 15, V-shaped jaw 21, arc-shaped jaw 22.
具体实施方式 Detailed ways
下面结合附图,通过实施例对本发明作进一步地描述。 The present invention will be further described through the embodiments below in conjunction with the accompanying drawings.
实施例1 Example 1
参见图1,一种用于卧式拉力试验机的圆线同心绞架空导线用夹具包括一对规格一致的夹持机构,每对夹持机构包括一对夹块和一对夹具外壳。 Referring to Fig. 1 , a round wire concentric stranded overhead wire clamp for a horizontal tensile testing machine includes a pair of clamping mechanisms with the same specifications, and each pair of clamping mechanisms includes a pair of clamping blocks and a pair of clamp shells.
参见图3,一对夹块由两块钳口对应的夹持块2配合组成,两块夹持块上分别对应开设有用于夹持圆线同心绞架空导线的槽状的钳口21,钳口21为V型钳口;夹持块2为直角梯形块,钳口21位于夹持块2的一侧直角边上,且呈贯通状,两块夹持块2配合组成等腰梯形块。一对夹块的钳口端为夹持端,对应的另一端为定位端。 Referring to Fig. 3, a pair of clamping blocks is composed of clamping blocks 2 corresponding to two clamping jaws. The two clamping blocks are respectively provided with groove-shaped jaws 21 for clamping round concentric stranded overhead conductors. The mouth 21 is a V-shaped jaw; the clamping block 2 is a right-angled trapezoidal block, and the jaw 21 is located on one side of the clamping block 2 at a right angle, and is in a through shape. Two clamping blocks 2 cooperate to form an isosceles trapezoidal block. The jaw ends of a pair of clamping blocks are clamping ends, and the corresponding other ends are positioning ends.
参见图2,一对夹具外壳由两块对应配合的固定体1组成,两块固定体1的长度方向上分别对应设有滑移槽11,滑移槽11为楔形槽。固定体1为矩形板状,滑移槽11的外端位于固定体1的长度方向一侧的边缘,延伸至固定体1中部呈凹槽状,滑移槽11为外端小内端大的楔形槽,内部设有限位块13;一对夹块位于一对夹具外壳的滑移槽11内,夹持端伸至固定体1外部,定位端与限位块13接触,呈自锁状态;滑移槽11的内端的固定体1上开设有安装孔14;固定体1上宽度方向的两侧边上分别均布开设有五个连接孔12,通过螺纹连接件使一对夹块被固定夹紧在一对夹具外壳内。 Referring to FIG. 2 , a pair of clamp shells is composed of two correspondingly matched fixed bodies 1 , and the two fixed bodies 1 are respectively provided with sliding grooves 11 in the length direction, and the sliding grooves 11 are wedge-shaped grooves. The fixed body 1 is in the shape of a rectangular plate, and the outer end of the sliding groove 11 is located at the edge of one side in the length direction of the fixed body 1, and extends to the middle of the fixed body 1 in a groove shape, and the sliding groove 11 is small at the outer end and large at the inner end. A wedge-shaped groove with a limiting block 13 inside; a pair of clamping blocks are located in the sliding groove 11 of a pair of fixture shells, the clamping end extends to the outside of the fixed body 1, and the positioning end contacts the limiting block 13, showing a self-locking state; Mounting holes 14 are provided on the fixed body 1 at the inner end of the sliding groove 11; five connection holes 12 are evenly distributed on both sides of the fixed body 1 in the width direction, and a pair of clamping blocks are fixed by threaded connectors. Clamped within a pair of clamp housings.
使用时,一对夹持机构分别夹持着圆线同心绞架空导线3的两端。 When in use, a pair of clamping mechanisms respectively clamp the two ends of the round wire concentric stranded overhead conductor 3 .
以钢绞架空导线为例,先将一对夹块放入一对夹具外壳的滑移槽11中,将钢绞架空导线的两端分别放入一对夹块的V型钳口中间,再通过螺纹连接件将一对夹具外壳固定连接,使钢绞架空导线的两端被夹紧。接着,可通过卧式拉力试验机对钢绞架空导线进行应力-应变测试,当卧式拉力试验机开始加力时,夹具实现自锁闭,钢绞架空导线不能从夹块的钳口中滑脱。 Take the steel strand overhead wire as an example, first put a pair of clamp blocks into the sliding grooves 11 of a pair of fixture shells, put the two ends of the steel strand overhead wire into the middle of the V-shaped jaws of a pair of clamp blocks respectively, and then A pair of clamp shells are fixedly connected through threaded connectors, so that the two ends of the steel strand overhead conductors are clamped. Then, the stress-strain test can be carried out on the steel strand overhead wire through the horizontal tensile testing machine. When the horizontal tensile testing machine starts to apply force, the clamp realizes self-locking, and the steel strand overhead wire cannot slip out of the jaws of the clamp block.
当需要对不同截面积的钢绞线测试时,根据导线的截面积选择有相应规格V型钳口的夹块即可。 When it is necessary to test steel strands with different cross-sectional areas, it is sufficient to select clamping blocks with V-shaped jaws of corresponding specifications according to the cross-sectional areas of the wires.
实施例2 Example 2
当测试铝绞架空导线、钢芯铝绞架空导线或其他铝与钢的组合导线时,需先在架空导线两端缠绕铝箔或铝带,选择带有相应规格的圆弧形钳口22的夹块,见图3。其他步骤同实施例1。 When testing aluminum stranded aerial conductors, steel-cored aluminum stranded overhead conductors, or other combined aluminum and steel conductors, it is necessary to wrap aluminum foil or aluminum strips at both ends of the overhead conductors first, and select a clamp with an arc-shaped jaw 22 of corresponding specifications. block, see Figure 3. Other steps are with embodiment 1.
Claims (4)
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CN107655752A (en) * | 2017-10-19 | 2018-02-02 | 国网新疆电力公司电力科学研究院 | A kind of power transmission tower aluminum stranded conductor tensile test fixture |
CN108051292A (en) * | 2017-11-30 | 2018-05-18 | 广东省新材料研究所 | A kind of preparation method of small circular plated film sample fixture |
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CN114505650A (en) * | 2022-03-31 | 2022-05-17 | 公元股份有限公司 | Heat preservation pipe clamp |
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Application publication date: 20151223 |