A kind of device and method detected for bearing oil homogenized and flexibility of revolution
Technical field
The present invention relates to Bearing testing, mounting technology field, specifically a kind of device and method completing bearing oil homogenized and flexibility of revolution simultaneously and detect.
Background technology
At present, domestic most high-accuracy angular contact ball bearing is still short run multi-item production, the greasing process of bearing and quality testing present situation and drawback as follows:
1. bearing rotary dirigibility and sequence of sanqu songs within a particular musical mode situation are not detected before bearing grease injection, after often occurring filling out fat the even fat process centre bearer sequence of sanqu songs within a particular musical mode and flexibility of revolution defective, cause the waste of time and the means of production;
2. greasing at present and even fat are manual operationss, and the hand-held syringe greasing of a hand-held bearing one, then carries out even fat with finger temperature of inner ring during rotation, if larger axis holds or less bearing all well can not complete greasing and even fat process;
3. after bearing grease injection with finger temperature of inner ring during rotation even fat, this kind of method due to rotating cycle few, speed is low, can not ensure that the railway grease in bearing is all uniformly distributed in raceway groove;
4. manual operations completely, labour intensity is large, and work efficiency is low.
Summary of the invention
The object of this invention is to provide a kind of device and method that can complete bearing oil homogenized and flexibility of revolution simultaneously and detect.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of device detected for bearing oil homogenized and flexibility of revolution, comprise motor that main shaft vertically arranges and the bearing seat for solid bearing, described bearing seat is that stepped appearance is cylindric, and its outer circumference surface is provided with multiple step, on the excircle that bearing holder (housing, cover) to be measured is located at step and with its clearance fit, the bottom of bearing is supported by step adjacent therewith, the diameter being supported on bearing bottom stage place circumference is not more than the internal diameter of bearing outer ring and is not less than the external diameter of bearing inner race, the end face of described larger one end of bearing seat external diameter offers the circular hole that can plug electric machine main shaft, bearing seat is by the sheathed top being fixed on electric machine main shaft of circular hole,
Described bearing seat is fixed by screws on the main shaft of motor;
The step of described bearing seat is 0.1 ~ 0.3mm with the gap being set in the bearing on its excircle;
The step of described bearing seat is 0.2mm with the gap being set in the bearing on its excircle;
Described circular hole is blind hole;
Described circular hole is opened in the end face center of the larger one end of bearing seat external diameter;
The method utilizing device as above to detect to bearing oil homogenized and flexibility of revolution, comprises the following steps:
Step one: be set to by bearing holder (housing, cover) on the bearing seat step that matches with its internal diameter, bottom is supported by adjacent step, holds with hand push last item, whether can the sequence of sanqu songs within a particular musical mode, if there is the sequence of sanqu songs within a particular musical mode, then this bearing is scrapped if detecting bearing;
Step 2: open motor, detect through the dirigibility of step one non-sequence of sanqu songs within a particular musical mode bearing rotary, rotate dumb if occur, then this bearing is scrapped;
Step 3: disable motor, injects the bearing detecting flexible rotation through step 2 by lubricating grease uniform with syringe, open motor, and bearing seat rotates 1 ~ 2min with the speed of 100 ~ 200 revs/min, and disable motor, even fat process terminates.
Beneficial effect of the present invention:
The device detected for bearing oil homogenized and flexibility of revolution provided by the invention, detect bearing rotary dirigibility and sequence of sanqu songs within a particular musical mode situation before bearing grease injection, after can avoiding occurring filling out fat, the even fat process centre bearer sequence of sanqu songs within a particular musical mode, causes the waste of time and the means of production; Multiple steps of stepped appearance bearing seat go for the bearing of multiple different inner diameters size, highly versatile; And stepped appearance bearing seat is firmly steady, particularly larger axis holds or less bearing, only need adopt relative step, well can complete greasing and even fat process; The even fat of multi-turn number can be completed after bearing grease injection within very short time, ensure that the railway grease of bearing is all uniformly distributed in bearing channel; This device is simple to operation, alleviates labor strength, substantially increases work efficiency;
Even fat provided by the invention and detection method simplify even fat process, and meet again the detection of bearing rotary dirigibility and the detection of the whether sequence of sanqu songs within a particular musical mode, substantially increase efficiency of assembling, saved manpower, easy to operate, device is simple and easy, with low cost simultaneously.
Accompanying drawing explanation
Fig. 1 structural representation of the present invention;
Fig. 2 bearing block structure schematic diagram of the present invention;
Fig. 3 bearing block structure vertical view of the present invention;
Reference numeral: 1, motor, 2, bearing seat, 3, bearing, 4, screw, 201, circular hole, 202, step.
Embodiment
Below in conjunction with embodiment, the present invention is further elaborated.
As shown in the figure: a kind of device detected for bearing oil homogenized and flexibility of revolution, comprise motor 1 that main shaft vertically arranges and the bearing seat 2 for solid bearing, described bearing seat 2 is cylindric in stepped appearance, and its outer circumference surface is provided with multiple step 202, multiple step and different model bearing 3 to be measured internal diameter clearance fit, facilitate bearing to be measured to pick and place; The step 202 of bearing seat 2 is 0.2mm with the gap being set in the bearing on its excircle, the bottom of bearing 3 is supported by step 202 adjacent therewith, the diameter being supported on bearing 3 bottom stage 202 place circumference is not more than the internal diameter of bearing 3 outer ring and is not less than the external diameter of bearing inner race, and whether easily this design effectively can detect the force situation lower bearing sequence of sanqu songs within a particular musical mode; The center of the end face of the larger one end of described bearing seat 2 external diameter offers the circular hole 201 that can plug motor 1 main shaft, and described circular hole 201 is blind hole, and bearing seat can be made more steady, and bearing seat 2 is by the sheathed top being fixed on motor 1 main shaft of circular hole 201; Described bearing seat 2 is fixed on by screw 4 on the main shaft of motor 1; Described bearing seat 2 is fixed on by screw 4 on the main shaft of motor 1, and described bearing seat 2 is fixed on the main shaft of motor 1 by screw 4.
The method utilizing device as above to detect to bearing oil homogenized and flexibility of revolution, comprises the following steps:
Step one: be set to by bearing holder (housing, cover) on the bearing seat step that matches with its internal diameter, bottom is supported by adjacent step, holds with hand push last item, whether can the sequence of sanqu songs within a particular musical mode, if there is the sequence of sanqu songs within a particular musical mode, then this bearing is scrapped if detecting bearing;
Step 2: open motor, detect through the dirigibility of step one non-sequence of sanqu songs within a particular musical mode bearing rotary, rotate dumb if occur, then this bearing is scrapped;
Step 3: disable motor, injects the bearing detecting flexible rotation through step 2 by lubricating grease uniform with syringe, open motor, and bearing seat rotates 1 ~ 2min with the speed of 100 ~ 200 revs/min, and disable motor, even fat process terminates.