CN105181335A - Device for detecting bearing grease uniformity and rotation flexibility and method - Google Patents

Device for detecting bearing grease uniformity and rotation flexibility and method Download PDF

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Publication number
CN105181335A
CN105181335A CN201510630233.4A CN201510630233A CN105181335A CN 105181335 A CN105181335 A CN 105181335A CN 201510630233 A CN201510630233 A CN 201510630233A CN 105181335 A CN105181335 A CN 105181335A
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China
Prior art keywords
bearing
grease
flexibility
bearing seat
motor
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Granted
Application number
CN201510630233.4A
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Chinese (zh)
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CN105181335B (en
Inventor
陈静
王玉飞
李燕杰
翟云霞
刑东红
王红
闫少华
闫红霞
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Guochuang (Luoyang) Bearing Industry Technology Research Institute Co., Ltd.
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Luoyang Bearing Science and Technology Co Ltd
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Priority to CN201510630233.4A priority Critical patent/CN105181335B/en
Publication of CN105181335A publication Critical patent/CN105181335A/en
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Publication of CN105181335B publication Critical patent/CN105181335B/en
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Abstract

The invention relates to a device for detecting bearing grease uniformity and rotation flexibility and a method. The device comprises a motor whose spindle is vertically arranged and a bearing block for fixing the bearing. Before bearing grease injection, the bearing rotation flexibility and a sleeve loosening condition are detected, bearing sleeve loosening during a grease uniformity process after grease filling can be avoided, and waste of time and production materials can be avoided. Multiple steps of a step-shaped bearing block can be applied to bearings with multiple different inner diameter sizes, and generality is strong. The step-shaped bearing block is firm and stable, and particularly for a large bearing or a small bearing, as long as a corresponding step is adopted, grease injection and grease uniformity processes can be well done. After bearing grease injection, multiple turns of grease uniformity are completed in a short time period, the grease of the bearing can be ensured to be uniformly distributed in a bearing channel. The device is simple and easy to operate, the labor intensity of workers is lessened, and the working efficiency is greatly improved.

Description

A kind of device and method detected for bearing oil homogenized and flexibility of revolution
Technical field
The present invention relates to Bearing testing, mounting technology field, specifically a kind of device and method completing bearing oil homogenized and flexibility of revolution simultaneously and detect.
Background technology
At present, domestic most high-accuracy angular contact ball bearing is still short run multi-item production, the greasing process of bearing and quality testing present situation and drawback as follows:
1. bearing rotary dirigibility and sequence of sanqu songs within a particular musical mode situation are not detected before bearing grease injection, after often occurring filling out fat the even fat process centre bearer sequence of sanqu songs within a particular musical mode and flexibility of revolution defective, cause the waste of time and the means of production;
2. greasing at present and even fat are manual operationss, and the hand-held syringe greasing of a hand-held bearing one, then carries out even fat with finger temperature of inner ring during rotation, if larger axis holds or less bearing all well can not complete greasing and even fat process;
3. after bearing grease injection with finger temperature of inner ring during rotation even fat, this kind of method due to rotating cycle few, speed is low, can not ensure that the railway grease in bearing is all uniformly distributed in raceway groove;
4. manual operations completely, labour intensity is large, and work efficiency is low.
Summary of the invention
The object of this invention is to provide a kind of device and method that can complete bearing oil homogenized and flexibility of revolution simultaneously and detect.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of device detected for bearing oil homogenized and flexibility of revolution, comprise motor that main shaft vertically arranges and the bearing seat for solid bearing, described bearing seat is that stepped appearance is cylindric, and its outer circumference surface is provided with multiple step, on the excircle that bearing holder (housing, cover) to be measured is located at step and with its clearance fit, the bottom of bearing is supported by step adjacent therewith, the diameter being supported on bearing bottom stage place circumference is not more than the internal diameter of bearing outer ring and is not less than the external diameter of bearing inner race, the end face of described larger one end of bearing seat external diameter offers the circular hole that can plug electric machine main shaft, bearing seat is by the sheathed top being fixed on electric machine main shaft of circular hole,
Described bearing seat is fixed by screws on the main shaft of motor;
The step of described bearing seat is 0.1 ~ 0.3mm with the gap being set in the bearing on its excircle;
The step of described bearing seat is 0.2mm with the gap being set in the bearing on its excircle;
Described circular hole is blind hole;
Described circular hole is opened in the end face center of the larger one end of bearing seat external diameter;
The method utilizing device as above to detect to bearing oil homogenized and flexibility of revolution, comprises the following steps:
Step one: be set to by bearing holder (housing, cover) on the bearing seat step that matches with its internal diameter, bottom is supported by adjacent step, holds with hand push last item, whether can the sequence of sanqu songs within a particular musical mode, if there is the sequence of sanqu songs within a particular musical mode, then this bearing is scrapped if detecting bearing;
Step 2: open motor, detect through the dirigibility of step one non-sequence of sanqu songs within a particular musical mode bearing rotary, rotate dumb if occur, then this bearing is scrapped;
Step 3: disable motor, injects the bearing detecting flexible rotation through step 2 by lubricating grease uniform with syringe, open motor, and bearing seat rotates 1 ~ 2min with the speed of 100 ~ 200 revs/min, and disable motor, even fat process terminates.
Beneficial effect of the present invention:
The device detected for bearing oil homogenized and flexibility of revolution provided by the invention, detect bearing rotary dirigibility and sequence of sanqu songs within a particular musical mode situation before bearing grease injection, after can avoiding occurring filling out fat, the even fat process centre bearer sequence of sanqu songs within a particular musical mode, causes the waste of time and the means of production; Multiple steps of stepped appearance bearing seat go for the bearing of multiple different inner diameters size, highly versatile; And stepped appearance bearing seat is firmly steady, particularly larger axis holds or less bearing, only need adopt relative step, well can complete greasing and even fat process; The even fat of multi-turn number can be completed after bearing grease injection within very short time, ensure that the railway grease of bearing is all uniformly distributed in bearing channel; This device is simple to operation, alleviates labor strength, substantially increases work efficiency;
Even fat provided by the invention and detection method simplify even fat process, and meet again the detection of bearing rotary dirigibility and the detection of the whether sequence of sanqu songs within a particular musical mode, substantially increase efficiency of assembling, saved manpower, easy to operate, device is simple and easy, with low cost simultaneously.
Accompanying drawing explanation
Fig. 1 structural representation of the present invention;
Fig. 2 bearing block structure schematic diagram of the present invention;
Fig. 3 bearing block structure vertical view of the present invention;
Reference numeral: 1, motor, 2, bearing seat, 3, bearing, 4, screw, 201, circular hole, 202, step.
Embodiment
Below in conjunction with embodiment, the present invention is further elaborated.
As shown in the figure: a kind of device detected for bearing oil homogenized and flexibility of revolution, comprise motor 1 that main shaft vertically arranges and the bearing seat 2 for solid bearing, described bearing seat 2 is cylindric in stepped appearance, and its outer circumference surface is provided with multiple step 202, multiple step and different model bearing 3 to be measured internal diameter clearance fit, facilitate bearing to be measured to pick and place; The step 202 of bearing seat 2 is 0.2mm with the gap being set in the bearing on its excircle, the bottom of bearing 3 is supported by step 202 adjacent therewith, the diameter being supported on bearing 3 bottom stage 202 place circumference is not more than the internal diameter of bearing 3 outer ring and is not less than the external diameter of bearing inner race, and whether easily this design effectively can detect the force situation lower bearing sequence of sanqu songs within a particular musical mode; The center of the end face of the larger one end of described bearing seat 2 external diameter offers the circular hole 201 that can plug motor 1 main shaft, and described circular hole 201 is blind hole, and bearing seat can be made more steady, and bearing seat 2 is by the sheathed top being fixed on motor 1 main shaft of circular hole 201; Described bearing seat 2 is fixed on by screw 4 on the main shaft of motor 1; Described bearing seat 2 is fixed on by screw 4 on the main shaft of motor 1, and described bearing seat 2 is fixed on the main shaft of motor 1 by screw 4.
The method utilizing device as above to detect to bearing oil homogenized and flexibility of revolution, comprises the following steps:
Step one: be set to by bearing holder (housing, cover) on the bearing seat step that matches with its internal diameter, bottom is supported by adjacent step, holds with hand push last item, whether can the sequence of sanqu songs within a particular musical mode, if there is the sequence of sanqu songs within a particular musical mode, then this bearing is scrapped if detecting bearing;
Step 2: open motor, detect through the dirigibility of step one non-sequence of sanqu songs within a particular musical mode bearing rotary, rotate dumb if occur, then this bearing is scrapped;
Step 3: disable motor, injects the bearing detecting flexible rotation through step 2 by lubricating grease uniform with syringe, open motor, and bearing seat rotates 1 ~ 2min with the speed of 100 ~ 200 revs/min, and disable motor, even fat process terminates.

Claims (7)

1. the device detected for bearing oil homogenized and flexibility of revolution, it is characterized in that: comprise motor (1) that main shaft vertically arranges and the bearing seat (2) for solid bearing, described bearing seat (2) is cylindric in stepped appearance, and its outer circumference surface is provided with multiple step (202), on the excircle that bearing to be measured (3) is set in step (202) and with its clearance fit, the bottom of bearing (3) is supported by step (202) adjacent therewith, the diameter being supported on bearing (3) bottom stage (202) place circumference is not more than the internal diameter of bearing (3) outer ring and is not less than the external diameter of bearing inner race, the end face of the larger one end of described bearing seat (2) external diameter offers the circular hole (201) that can plug motor (1) main shaft, bearing seat (2) is by the sheathed top being fixed on motor (1) main shaft of circular hole (201).
2., as claimed in claim 1 for the device that bearing oil homogenized and flexibility of revolution detect, it is characterized in that: described bearing seat (2) is fixed on the main shaft of motor (1) by screw (4).
3. as claimed in claim 1 for the device that bearing oil homogenized and flexibility of revolution detect, it is characterized in that: the step (202) of described bearing seat (2) is 0.1 ~ 0.3mm with the gap being set in the bearing on its excircle.
4. as claimed in claim 3 for the device that bearing oil homogenized and flexibility of revolution detect, it is characterized in that: the step (202) of described bearing seat (2) is 0.2mm with the gap being set in the bearing on its excircle.
5., as claimed in claim 1 for the device that bearing oil homogenized and flexibility of revolution detect, it is characterized in that: described circular hole (201) is blind hole.
6., as claimed in claim 1 for the device that bearing oil homogenized and flexibility of revolution detect, it is characterized in that: described circular hole (201) is opened in the end face center of the larger one end of bearing seat (2) external diameter.
7. the method utilizing device as claimed in claim 1 to detect to bearing oil homogenized and flexibility of revolution, is characterized in that, comprise the following steps:
Step one: be set to by bearing holder (housing, cover) on the bearing seat step that matches with its internal diameter, bottom is supported by adjacent step, holds with hand push last item, whether can the sequence of sanqu songs within a particular musical mode, if there is the sequence of sanqu songs within a particular musical mode, then this bearing is scrapped if detecting bearing;
Step 2: open motor, detect through the dirigibility of step one non-sequence of sanqu songs within a particular musical mode bearing rotary, rotate dumb if occur, then this bearing is scrapped;
Step 3: disable motor, injects the bearing detecting flexible rotation through step 2 by lubricating grease uniform with syringe, open motor, and bearing seat rotates 1 ~ 2min with the speed of 100 ~ 200 revs/min, and disable motor, even fat process terminates.
CN201510630233.4A 2015-09-29 2015-09-29 A kind of device and method detected for bearing oil homogenized and flexibility of revolution Active CN105181335B (en)

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Application Number Priority Date Filing Date Title
CN201510630233.4A CN105181335B (en) 2015-09-29 2015-09-29 A kind of device and method detected for bearing oil homogenized and flexibility of revolution

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CN105181335B CN105181335B (en) 2018-08-31

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105865790A (en) * 2016-05-19 2016-08-17 华东交通大学 Detecting device and method for flexibility of bearing
CN114878790A (en) * 2021-12-15 2022-08-09 郑州众城润滑科技有限公司 Lubricating grease centrifugal acceleration performance testing machine and method for thrust bearing

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Publication number Priority date Publication date Assignee Title
JP2000337363A (en) * 1999-05-27 2000-12-05 Nippon Densan Corp Motor using dynamic pressure bearing and related product
CN201016850Y (en) * 2007-02-14 2008-02-06 林旦 Device for detecting bearing flexibility
CN201262591Y (en) * 2008-09-05 2009-06-24 无锡市江益轴承自动化设备有限公司 Device for detecting bearings flexibility
CN201749029U (en) * 2010-09-06 2011-02-16 杨玉荣 Device for detecting rotating flexibility of bearing
JP2012052592A (en) * 2010-08-31 2012-03-15 Noboru Hiramatsu Grease filler
CN202281582U (en) * 2011-10-30 2012-06-20 襄樊一福坦铁路轴承有限公司 Positioning device for standard inner ring of locomotive bearing radial play measuring instrument
CN202382941U (en) * 2011-12-24 2012-08-15 洛阳轴研科技股份有限公司 Test device for screening test of bearing component
CN202420455U (en) * 2012-01-15 2012-09-05 洛阳轴研科技股份有限公司 Run-out measurer for bearing outer ring
CN203477826U (en) * 2013-10-09 2014-03-12 成都维希机械制造有限公司 Grease injection and grease homogenizing machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000337363A (en) * 1999-05-27 2000-12-05 Nippon Densan Corp Motor using dynamic pressure bearing and related product
CN201016850Y (en) * 2007-02-14 2008-02-06 林旦 Device for detecting bearing flexibility
CN201262591Y (en) * 2008-09-05 2009-06-24 无锡市江益轴承自动化设备有限公司 Device for detecting bearings flexibility
JP2012052592A (en) * 2010-08-31 2012-03-15 Noboru Hiramatsu Grease filler
CN201749029U (en) * 2010-09-06 2011-02-16 杨玉荣 Device for detecting rotating flexibility of bearing
CN202281582U (en) * 2011-10-30 2012-06-20 襄樊一福坦铁路轴承有限公司 Positioning device for standard inner ring of locomotive bearing radial play measuring instrument
CN202382941U (en) * 2011-12-24 2012-08-15 洛阳轴研科技股份有限公司 Test device for screening test of bearing component
CN202420455U (en) * 2012-01-15 2012-09-05 洛阳轴研科技股份有限公司 Run-out measurer for bearing outer ring
CN203477826U (en) * 2013-10-09 2014-03-12 成都维希机械制造有限公司 Grease injection and grease homogenizing machine

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105865790A (en) * 2016-05-19 2016-08-17 华东交通大学 Detecting device and method for flexibility of bearing
CN105865790B (en) * 2016-05-19 2018-05-01 华东交通大学 The detection device and method of bearing flexibility
CN114878790A (en) * 2021-12-15 2022-08-09 郑州众城润滑科技有限公司 Lubricating grease centrifugal acceleration performance testing machine and method for thrust bearing
CN114878790B (en) * 2021-12-15 2024-01-19 郑州众城润滑科技有限公司 Grease centrifugal acceleration performance testing machine for thrust bearing and testing method

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Effective date of registration: 20180517

Address after: 471000 No. 1 axis research road, Jianxi science and Technology Industrial Park, Luoyang, Henan

Applicant after: Luoyang Bearing Research Institute

Address before: 471000 Fenghua Road 6, Luoyang hi tech Development Zone, Luoyang, Henan

Applicant before: Zhouyan Science and Technology Co., Ltd., Luoyang

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Effective date of registration: 20190926

Address after: 471000 Henan Province Jianxi District, Luoyang City, 2 Penglai Road, Luoyang National University Science and Technology Park, Area B, 3 buildings and 1 storey

Patentee after: Guochuang (Luoyang) Bearing Industry Technology Research Institute Co., Ltd.

Address before: 471000 Luoyang City, Henan province Jianxi District Science and Technology Industrial Park axis research Avenue No. 1

Patentee before: Luoyang Bearing Research Institute