CN204135646U - Install and the device detected for oscillating bearing - Google Patents
Install and the device detected for oscillating bearing Download PDFInfo
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- CN204135646U CN204135646U CN201420548304.7U CN201420548304U CN204135646U CN 204135646 U CN204135646 U CN 204135646U CN 201420548304 U CN201420548304 U CN 201420548304U CN 204135646 U CN204135646 U CN 204135646U
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Abstract
一种用于关节轴承安装与检测的装置,属于关节轴承安装技术领域。床身上布置工作台,压力测量平台固定在工作台上,夹具底座、零件夹具、垂直升降机构、轴承外圈固定件布置在压力测量平台上;床身上布置旋压主轴,旋压主轴与芯轴连接;水平推送机构固定在工作台上,位移传感器布置在水平推送机构上。压力测量平台、垂直升降机构、水平推送机构、位移传感器、旋压主轴与测控电柜连接。本实用新型可实现关节轴承的压装、收口、压出检测,有利于关节轴承安装与检测的批量生产。
A device for installing and detecting joint bearings belongs to the technical field of joint bearing installation. A worktable is arranged on the bed, and the pressure measurement platform is fixed on the worktable. The fixture base, part fixture, vertical lifting mechanism, and bearing outer ring fixing parts are arranged on the pressure measurement platform; the spinning spindle is arranged on the bed, and the spinning spindle and the mandrel connection; the horizontal pushing mechanism is fixed on the workbench, and the displacement sensor is arranged on the horizontal pushing mechanism. The pressure measurement platform, vertical lifting mechanism, horizontal pushing mechanism, displacement sensor, spinning spindle are connected with the measurement and control electric cabinet. The utility model can realize the press-fitting, closing and extrusion detection of the joint bearing, and is beneficial to the mass production of the joint bearing installation and detection.
Description
技术领域 technical field
本实用新型涉及一种专用装置,特别涉及一种用于关节轴承安装及检测的装置。 The utility model relates to a special device, in particular to a device for installing and detecting joint bearings. the
背景技术 Background technique
关节轴承是一种球面滑动轴承,主要由一个外球面的内圈和一个内球面的外圈组成,一般用于速度较低的摆动运动、倾斜运动和旋转运动。关节轴承广泛应用于航空飞行器的旋翼系统、操纵系统、飞机起落架、方向舵、传动系统和航空发动机等关键部位。关节轴承的安装要求在于,在保证径向承载能力的同时,轴承能够承受尽可能大的轴向力、保证轴承的启动力矩、旋转灵活性等不受影响。 Joint bearing is a kind of spherical sliding bearing, which is mainly composed of an outer spherical inner ring and an inner spherical outer ring, and is generally used for low-speed swinging motion, tilting motion and rotating motion. Joint bearings are widely used in key parts such as rotor systems, control systems, aircraft landing gear, rudders, transmission systems and aero engines of aviation vehicles. The installation requirements of joint bearings are that, while ensuring the radial load capacity, the bearings can withstand as large an axial force as possible, so as to ensure that the starting torque and rotation flexibility of the bearings are not affected. the
关节轴承的安装分为三个步骤:(1)压装,即缓慢均匀施加压装力于关节轴承外圈端面,将轴承压入到零件轴承座孔内;(2)收口固定,即对关节轴承的安装槽或轴承座孔专用沟槽进行挤压,将关节轴承的安装槽或轴承座孔专用沟槽的一部分材料通过塑性变形填充到轴承座孔倒角或关节轴承外圈倒角部位,使轴承在承受轴向载荷时不发生位移;(3)压出检测, 即根据相关标准, 向轴承外圈加载许用轴向推出力,检测安装后的轴承在轴向力作用下的位移是否合格。 The installation of spherical plain bearings is divided into three steps: (1) Press fitting, that is, slowly and evenly apply a pressing force on the end face of the outer ring of the spherical plain bearing, and press the bearing into the bearing seat hole of the part; (2) Fix the closing, that is, press the joint The mounting groove of the bearing or the special groove of the bearing seat hole is extruded, and a part of the material of the installation groove of the spherical plain bearing or the special groove of the bearing seat hole is filled into the chamfer of the bearing seat hole or the chamfer of the outer ring of the spherical plain bearing through plastic deformation. Make the bearing not displace when it bears the axial load; (3) Press-out detection, that is, according to the relevant standards, load the allowable axial push-out force on the outer ring of the bearing, and check whether the displacement of the installed bearing under the action of axial force is qualified. the
目前,关节轴承的压装及收口固定均依靠人工操作,压装压力及收口固定压力的大小、压装时轴向进给量等参数取决于操作人员的经验,且收口固定过程中需要反复翻转关节轴承及轴承座,以实现双向均衡收口。这样带来装配效率低下的问题,并且很容易造成关节轴承安装固定后启动力矩急剧增大或游隙急剧减小,甚至造成关节轴承抱死,使关节轴承丧失功能。而压出检测在目前也仅仅依靠一次性将轴承推出轴承座的检测方法进行,不能准确地评价关节轴承的固定质量。 At present, the press-fitting and closing-fixing of spherical plain bearings all rely on manual operation, and parameters such as the press-fitting pressure and closing-fixing pressure, and the axial feed during press-fitting depend on the experience of the operator, and repeated flipping is required during the closing-fixing process Joint bearings and housings to achieve two-way balanced closing. This brings about the problem of low assembly efficiency, and it is easy to cause a sharp increase in the starting torque or a sharp decrease in the clearance after the joint bearing is installed and fixed, and even cause the joint bearing to lock, causing the joint bearing to lose its function. At present, the extrusion detection only relies on the detection method of pushing the bearing out of the bearing seat at one time, which cannot accurately evaluate the fixing quality of the spherical plain bearing. the
实用新型内容 Utility model content
本实用新型的目的,在于提供一种用于关节轴承安装及检测的装置,可以完成关节轴承的压装、收口固定、压出检测,并通过更换装夹工具对不同型号的关节轴承实施安装和检测。 The purpose of this utility model is to provide a device for the installation and detection of joint bearings, which can complete the press-fitting, closing and fixing, and extrusion detection of joint bearings, and install different types of joint bearings by changing the clamping tool and detection. the
一种用于关节轴承安装及检测的装置,其特征在于:包括床身、固定于床身的工作台、安装于工作台上的压力测量平台、安装于压力测量平台上的夹具底座、安装于夹具底座上的零件夹具;还包括安装于床身的旋压主轴、安装于旋压主轴末端的芯轴;芯轴位于零件夹具正上方;还包括安装于工作台上的水平推送机构,水平推送机构安装有位移传感器;还包括安装于工作台上的位于零件夹具正下方的垂直推送机构;还包括测控电柜。 A device for installing and testing joint bearings, characterized in that it includes a bed, a workbench fixed on the bed, a pressure measurement platform installed on the workbench, a fixture base installed on the pressure measurement platform, and a The part fixture on the fixture base; it also includes the spinning spindle installed on the bed, and the mandrel installed at the end of the spinning spindle; the mandrel is located directly above the part fixture; it also includes a horizontal push mechanism installed on the workbench. The mechanism is equipped with a displacement sensor; it also includes a vertical push mechanism installed on the workbench and located directly below the part fixture; it also includes a measurement and control electric cabinet. the
所述用于关节轴承安装及检测的方法,其特征在于: The method for installing and detecting joint bearings is characterized in that:
步骤1.关节轴承压装,具体过程:所述芯轴为压装芯轴,旋压主轴工作时不旋转;将零件固定在零件夹具上,并将关节轴承放置在零件上,旋压主轴驱动压装芯轴垂直向下进给将关节轴承压入零件设定位置,完成关节轴承的压装; Step 1. Press-fit the joint bearing, the specific process: the mandrel is a press-fit mandrel, and the spinning spindle does not rotate when it is working; the part is fixed on the part fixture, and the joint bearing is placed on the part, and the spinning spindle is driven The press-fitting mandrel feeds vertically downwards to press the joint bearing into the set position of the part to complete the press-fitting of the joint bearing;
步骤2.关节轴承收口固定,具体过程为:所述芯轴为收口芯轴,旋压主轴工作时旋转;垂直升降机构将关节轴承的轴承外圈固定件升高至设定位置并支撑住关节轴承的外圈;旋压主轴驱动收口芯轴垂直向下进给且同时旋转,使收口芯轴端部与已压装的关节轴承的内圈配合,对关节轴承外圈或零件进行收口固定;然后翻面进行另一侧收口,完成关节轴承的收口固定; Step 2. The joint bearing is closed and fixed. The specific process is: the mandrel is the closed mandrel, and the spinning spindle rotates when it is working; the vertical lifting mechanism raises the bearing outer ring fixing part of the joint bearing to the set position and supports the joint The outer ring of the bearing; the spinning spindle drives the closing mandrel to feed vertically downward and rotate at the same time, so that the end of the closing mandrel matches the inner ring of the pressed joint bearing, and the joint bearing outer ring or parts are closed and fixed; Then turn it over and finish closing on the other side to complete the closing and fixing of the joint bearing;
步骤3.关节轴承的压出检测,具体过程为:所述芯轴为压装芯轴,旋压主轴工作时不旋转;垂直升降机构将轴承外圈固定件下降至设定位置,水平推送机构推送位移传感器至设定位置,并使位移传感器的感应端面向关节轴承的外圈;旋压主轴驱动压装芯轴垂直向下进给,并与已压装收口的关节轴承的内圈配合,旋压主轴驱动压装芯轴按设定程序向关节轴承的外圈加载向下的压力,所加载的压力值由压力测量平台测量并反馈给测控电柜,关节轴承外圈的位移量由位移传感器测量并反馈给测控电柜,测控电柜内的信号分析与处理系统给出被测关节轴承的压出测试是否合格的指示。 Step 3. Extrusion detection of joint bearings. The specific process is: the mandrel is a press-fit mandrel, and the spinning spindle does not rotate when it is working; the vertical lifting mechanism lowers the fixing part of the outer ring of the bearing to the set position, and the horizontal pushing mechanism Push the displacement sensor to the set position, and make the sensing end of the displacement sensor face the outer ring of the joint bearing; the spinning spindle drives the press-fit mandrel to feed vertically downwards, and cooperates with the inner ring of the joint bearing that has been press-fitted and closed, The spinning spindle drives the press-fit mandrel to apply downward pressure to the outer ring of the joint bearing according to the set program. The loaded pressure value is measured by the pressure measurement platform and fed back to the measurement and control electric cabinet. The displacement of the outer ring of the joint bearing is determined by the displacement The sensor measures and feeds back to the measurement and control electric cabinet, and the signal analysis and processing system in the measurement and control electric cabinet gives an indication of whether the extrusion test of the tested joint bearing is qualified.
本实用新型提供的关节轴承自动安装和检测装置,可实现关节轴承的压装、收口固定、压出检测集成化,有利于关节轴承安装与检测的批量生产。 The joint bearing automatic installation and detection device provided by the utility model can realize the integration of press-fitting, closure fixing, and extrusion detection of the joint bearing, which is beneficial to the mass production of the joint bearing installation and detection. the
附图说明 Description of drawings
图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;
图2是本实用新型的局部放大图(图1的A处),表示关节轴承收口固定时的工作状态; Figure 2 is a partially enlarged view of the utility model (at A in Figure 1), showing the working state of the joint bearing when the mouth is fixed;
图3是本实用新型的局部放大图(图1的A处),表示关节轴承压装及压出检测时的工作状态; Fig. 3 is a partially enlarged view of the utility model (at A in Fig. 1), showing the working state of the joint bearing during press-fitting and press-out detection;
图中:1.工作台,2.压力测量平台,3.垂直升降机构,4.水平推送机构,5.位移传感器,6.轴承外圈固定件,7.芯轴,7-1.收口芯轴,7-2.压装芯轴,8.旋压主轴,9.测控电柜,10.零件,11.关节轴承,12.零件夹具,13.夹具底座,14.床身。 In the figure: 1. Workbench, 2. Pressure measuring platform, 3. Vertical lifting mechanism, 4. Horizontal pushing mechanism, 5. Displacement sensor, 6. Bearing outer ring fixing part, 7. Mandrel, 7-1. Closing core Shaft, 7-2. Press-fit mandrel, 8. Spinning spindle, 9. Measurement and control electric cabinet, 10. Parts, 11. Joint bearing, 12. Parts fixture, 13. Fixture base, 14. Bed.
具体实施方式 Detailed ways
下面结合附图对本实用新型进一步详细说明: Below in conjunction with accompanying drawing the utility model is described in further detail:
如图1所示:一种用于关节轴承的安装与检测装置,包括工作台1,压力测量平台2,垂直升降机构3,水平推送机构4,位移传感器5,轴承外圈固定件6,芯轴7,旋压主轴8,测控电柜9,零件夹具12,夹具底座13,床身14 As shown in Figure 1: an installation and detection device for joint bearings, including a workbench 1, a pressure measurement platform 2, a vertical lifting mechanism 3, a horizontal pushing mechanism 4, a displacement sensor 5, a bearing outer ring fixture 6, a core Axis 7, Spinning Spindle 8, Measurement and Control Electric Cabinet 9, Part Fixture 12, Fixture Base 13, Bed 14
床身14上布置工作台1,工作台1上布置压力测量平台2,压力测量平台2上布置夹具底座13和垂直升降机构3,夹具底座13上布置零件夹具12,压力测量平台2上还布置垂直升降机构3,垂直升降机构3顶端布置轴承外圈固定件6;工作台1上布置水平推送机构3,水平推送机构3布置位移传感器5;床身14上布置旋压主轴8,旋压主轴8驱动芯轴7的垂直方向进给与水平面内的旋转。 The workbench 1 is arranged on the bed 14, the pressure measurement platform 2 is arranged on the workbench 1, the fixture base 13 and the vertical lifting mechanism 3 are arranged on the pressure measurement platform 2, the parts fixture 12 is arranged on the fixture base 13, and the pressure measurement platform 2 is also arranged The vertical lifting mechanism 3, the bearing outer ring fixture 6 is arranged on the top of the vertical lifting mechanism 3; the horizontal pushing mechanism 3 is arranged on the workbench 1, and the displacement sensor 5 is arranged on the horizontal pushing mechanism 3; the spinning spindle 8 is arranged on the bed 14, and the spinning spindle 8 Drive the vertical feed of the mandrel 7 and the rotation in the horizontal plane.
本实用新型的工作流程是: Work process of the present utility model is:
步骤1.关节轴承压装,具体过程:Step 1. Press-fit joint bearings, the specific process:
所述芯轴7为压装芯轴7-2,旋压主轴8工作时不旋转。 The mandrel 7 is a press-fit mandrel 7-2, and the spinning main shaft 8 does not rotate when it works.
将零件10固定在零件夹具12上,并将关节轴承11放置在零件(10)上,旋压主轴(8)驱动芯轴向下运动,使芯轴端部与关节轴承11的内圈配合; 旋压主轴8驱动压装芯轴7-2垂直向下进给将关节轴承11压入零件10设定位置,完成关节轴承11的压装; Fix the part 10 on the part fixture 12, and place the joint bearing 11 on the part (10), and the spinning spindle (8) drives the mandrel to move downward, so that the end of the mandrel fits with the inner ring of the joint bearing 11; The spinning spindle 8 drives the press-fit mandrel 7-2 to feed vertically downward to press the joint bearing 11 into the set position of the part 10, and complete the press-fit of the joint bearing 11;
步骤2.关节轴承收口固定,具体过程为:Step 2. Fix the socket of the joint bearing, the specific process is:
所述芯轴7为收口芯轴7-1,旋压主轴8工作时旋转。 The mandrel 7 is a closing mandrel 7-1, and the spinning main shaft 8 rotates when it works.
垂直升降机构3将关节轴承11的轴承外圈固定件6升高至设定位置并支撑住关节轴承11的外圈;旋压主轴8驱动收口芯轴7-1垂直向下进给且同时旋转,使收口芯轴端部与已压装的关节轴承11的内圈配合,对关节轴承11外圈或零件10进行收口固定;然后翻面进行另一侧收口,完成关节轴承11的收口固定; The vertical lifting mechanism 3 lifts the bearing outer ring fixing part 6 of the joint bearing 11 to a set position and supports the outer ring of the joint bearing 11; the spinning spindle 8 drives the closing mandrel 7-1 to feed vertically downward and rotate at the same time , so that the end of the closing mandrel fits with the inner ring of the pressed joint bearing 11, and closes and fixes the outer ring of the joint bearing 11 or the part 10;
步骤3.关节轴承的压出检测,具体过程为:Step 3. Extrusion detection of joint bearings, the specific process is:
所述芯轴7为压装7-2,旋压主轴8工作时不旋转。 The mandrel 7 is a press-fit 7-2, and the spinning main shaft 8 does not rotate when it works.
垂直升降机构3将轴承外圈固定件6下降至设定位置,水平推送机构3推送位移传感器5至设定位置,并使位移传感器5的感应端面向关节轴承11的外圈;旋压主轴8驱动压装芯轴7-2垂直向下进给,并与已压装收口的关节轴承11的内圈配合,旋压主轴8驱动压装芯轴7-2按设定程序向关节轴承11的外圈加载向下的压力,所加载的压力值由压力测量平台2测量并反馈给测控电柜,关节轴承11外圈的位移量由位移传感器5测量并反馈给测控电柜,测控电柜9内的信号分析与处理系统给出被测关节轴承的压出测试是否合格的指示。 The vertical lifting mechanism 3 lowers the bearing outer ring fixture 6 to the set position, the horizontal pushing mechanism 3 pushes the displacement sensor 5 to the set position, and makes the sensing end of the displacement sensor 5 face the outer ring of the joint bearing 11; the spinning spindle 8 Drive the press-fit mandrel 7-2 to feed vertically downward, and cooperate with the inner ring of the press-fit joint bearing 11, and the spinning main shaft 8 drives the press-fit mandrel 7-2 to the joint bearing 11 according to the set program. The outer ring is loaded with downward pressure, and the loaded pressure value is measured by the pressure measurement platform 2 and fed back to the measurement and control electric cabinet. The displacement of the outer ring of the joint bearing 11 is measured by the displacement sensor 5 and fed back to the measurement and control electric cabinet. The measurement and control electric cabinet 9 The internal signal analysis and processing system gives an indication of whether the extrusion test of the tested spherical plain bearing is qualified. the
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| CN201420548304.7U CN204135646U (en) | 2014-09-23 | 2014-09-23 | Install and the device detected for oscillating bearing |
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| CN201420548304.7U CN204135646U (en) | 2014-09-23 | 2014-09-23 | Install and the device detected for oscillating bearing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289890A (en) * | 2014-09-23 | 2015-01-21 | 南京航空航天大学 | Device and method used for knuckle bearing installation and detection |
| CN113753740A (en) * | 2021-09-24 | 2021-12-07 | 泉州市德源轴承实业有限公司 | Device and method for hoisting mandrel in inner ring hole of radial spherical plain bearing |
-
2014
- 2014-09-23 CN CN201420548304.7U patent/CN204135646U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289890A (en) * | 2014-09-23 | 2015-01-21 | 南京航空航天大学 | Device and method used for knuckle bearing installation and detection |
| CN113753740A (en) * | 2021-09-24 | 2021-12-07 | 泉州市德源轴承实业有限公司 | Device and method for hoisting mandrel in inner ring hole of radial spherical plain bearing |
| CN113753740B (en) * | 2021-09-24 | 2024-06-11 | 福建省德源智能科技有限公司 | Device and method for centering knuckle bearing inner ring Kong Diaozhuang mandrel |
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