CN105178813B - A kind of sandwich concrete fireproof door - Google Patents

A kind of sandwich concrete fireproof door Download PDF

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Publication number
CN105178813B
CN105178813B CN201510529766.3A CN201510529766A CN105178813B CN 105178813 B CN105178813 B CN 105178813B CN 201510529766 A CN201510529766 A CN 201510529766A CN 105178813 B CN105178813 B CN 105178813B
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parts
temperature
hours
concrete
afterwards
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CN105178813A (en
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郑飞
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GUANGXI RUILONG ECOLOGICAL TECHNOLOGY Co.,Ltd.
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Zhejiang Yi Xun Decoration Design Engineering Co Ltd
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Priority to CN201510529766.3A priority Critical patent/CN105178813B/en
Priority to CN201610488722.5A priority patent/CN106481247A/en
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00Doors, windows, or like closures for special purposes; Border constructions therefor
    • E06B5/10Doors, windows, or like closures for special purposes; Border constructions therefor for protection against air-raid or other war-like action; for other protective purposes
    • E06B5/16Fireproof doors or similar closures; Adaptations of fixed constructions therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/04Heat treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26Silicates of the alkali metals
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
    • C21D8/105Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • C22C33/06Making ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/7001Coverings therefor; Door leaves imitating traditional raised panel doors, e.g. engraved or embossed surfaces, with trim strips applied to the surfaces
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/7015Door leaves characterised by the filling between two external panels
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/7015Door leaves characterised by the filling between two external panels
    • E06B2003/7028Door leaves characterised by the filling between two external panels of cementituous type, e.g. concrete
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B3/7015Door leaves characterised by the filling between two external panels
    • E06B2003/7042Door leaves characterised by the filling between two external panels with a fire retardant layer
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B2003/7049Specific panel characteristics

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  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
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  • Ceramic Engineering (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

A kind of sandwich fire resistant doorsets; the door includes outside protection steel plate and the concrete slab for being coated on the fire resistant coating of protection steel plate outer surface and being wrapped in protection steel plate; the concrete slab includes the round steel pipe of concrete and inside concrete; steel pipe can be effectively ensured load bearing stength needs from iron-based material, and it is good to contact corrosion resistance with concrete;Concrete material of the present invention is reached from various batch mixings composition compression strength:7d:32MPa;28d:48MPa.

Description

A kind of sandwich concrete fireproof door
Technical field
The present invention relates to a kind of sandwich concrete fireproof door, belongs to an industry manufacture field.
Background technology
In traditional defense door, its door main body structure generally uses arrangement to intersect girder steel concrete column to strengthen protection The ability of door resistance impact load.But, the loading characteristic of protective door is analyzed it can be found that protective door is by the impact load When, door body will bear very big face Moments, and it is unreasonable that this moment of flexure is resisted using girder steel concrete column:Girder steel by In its material characteristics, with good flexural property, and the easy flexing that is pressurized.With the generation of various security incidents, people's air defense work The requirement of journey opposite house security and fire line sound-proofing is also constantly being lifted, and traditional design is closed not to the utmost due to its utilization to material Reason, and cause certain waste of material.
The content of the invention
A kind of sandwich fire resistant doorsets, the door includes that outside protection steel plate is applied with the fire prevention for being coated on protection steel plate outer surface Layer and the concrete slab being wrapped in protection steel plate, the concrete slab include the circular steel of concrete and inside concrete Pipe,
Round steel pipe chemical element is constituted(Percentage by weight):C:0.2-0.3 ﹪, Cr:10-11 ﹪, Mo:4-5 ﹪, Ni:2-3 ﹪, Al:0.8-0.9 ﹪, Mg:0.6-0.7 ﹪, Cu:0.4-0.5 ﹪, Zn:0.1-0.2 ﹪, Nb:0.07-0.08 ﹪, Ta:0.06-0.07 ﹪, Bi:0.05-0.06 ﹪, In:0.02-0.03 ﹪, V:0.02-0.03 ﹪, Ba:0.01-0.02 ﹪, Ti: 0.01-0.02 ﹪, balance of Fe and inevitable impurity;
The preparation method of round steel pipe:Comprise the following steps:Dispensing is constituted according to above-mentioned round steel pipe element, first by pure iron It is added in smelting furnace, at 1420 DEG C, after after pure iron fusing, furnace temperature is increased to 1470 DEG C and adds conjunction in the middle of ferrochrome Control for Kiln Temperature Gold, after by furnace temperature be reduced to 1430 DEG C addition molybdenum-iron intermediate alloys;Furnace temperature is increased to 1480 DEG C of addition nickel iron intermediate alloys afterwards; Furnace temperature is reduced to 1440 DEG C afterwards and adds other alloying elements, rear furnace temperature is reduced to 1420 DEG C, add refining cleanser, refining is net Agent addition is the 0.6% of furnace charge amount, is stirred 7 minutes, stands 8 minutes, treats that slag is separated with molten metal, is skimmed, and adds cover afterwards Lid agent, skims, afterwards to pouring into a mould again after standing 15 minutes;Pouring temperature is 1410 DEG C;The ingot casting for obtaining carries out hot place Reason:Ingot casting is carried out first be heated to 1000 DEG C, 40 DEG C/h of heating rate is incubated 2 hours, carries out at quenching afterwards Reason, hardening media is water, and ingot casting is heated into 620 DEG C from room temperature after quenching, and 80 DEG C/h of heating rate is incubated 2 hours, after Be cooled to 510 DEG C, 40 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 350 DEG C again, 40 DEG C/h of rate of temperature fall, Insulation 3 hours, after be air cooled to room temperature,
The ingot casting of gained is heated to 1030-1140 DEG C, carrying out hot extrusion on Extrusion Porthole Die for Aluminium Profiles tool is obtained original pipe,
The original pipe of gained carries out multistage annealing, is first warming up to 320 DEG C, 70 DEG C/h of heating rate, insulation 1 Hour, after be warming up to 620 DEG C, 60 DEG C/h of heating rate is incubated 2 hours, after be cooled to 460 DEG C again, be incubated 2 hours, after It is air cooled to room temperature,
Original pipe after annealing carries out cold rolling, obtains pipe idiosome,
Pipe idiosome is obtained into final round steel pipe by five drawings, the drawing temperature of first time drawing is 840 DEG C, Drawing speed is 6 mm/seconds;The drawing temperature of second drawing is 830 DEG C, and drawing speed is 8 mm/seconds;Third time drawing Drawing temperature be 810 DEG C, drawing speed be 10 mm/seconds;4th time the drawing temperature of drawing is 790 DEG C, and drawing speed is 12 mm/seconds, the 5th time the drawing temperature of drawing is 760 DEG C, and drawing speed is 6 mm/seconds, obtains final round steel pipe,
The preparation method of concrete is:Weigh raw material(Weight portion):460 parts of cement, 10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag, 670 parts of sand, 1230 parts of stone, 350 parts of water, polypropylene is fine Dimension 3 parts, 4 parts of sulfonated melamine compound resin, 2 parts of sodium tripolyphosphate, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, chlorination 2 parts of calcium;
10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag are mixed Calcined after conjunction, calcination process:First it is heated to 430 DEG C, calcines 3 hours, 570 DEG C are warming up to afterwards, calcine 3 hours, again 680 DEG C are warming up to, are calcined 1 hour, 870 DEG C are warming up to again, calcined 2 hours, furnace cooling afterwards exists mixture after calcining Grinding is carried out in flour mill, rotating speed is 90r/min, and grinding 4 hours, grinding compound particles granularity size is 0.5-0.6mm,
Cement, grinding mixture and 200ml water are put into concrete mixer to stir 10 minutes, sand, stone is added Continue to stir 2 minutes with remaining water, afterwards by 3 parts of polypropylene fibre, 4 parts of sulfonated melamine compound resin, tripolyphosphate 2 parts of sodium, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, 2 parts of additions of calcium chloride obtain concrete after stirring.
The fire resistant coating(Weight portion)By 80 parts of white cement, 5 parts of magnesia, 8 parts of magnesium chloride, 100 parts of quartz sand, silicic acid 20 parts of sodium, 6 parts of redispersable latex powder, 3 parts of water reducer is coated on surface of steel plate and forms after 30 parts of raw materials of water are well mixed.
Described a kind of sandwich fire resistant doorsets, round steel pipe chemical element constitutes and is(Percentage by weight):C:0.2 ﹪, Cr: 10 ﹪, Mo:4 ﹪, Ni:2 ﹪, Al:0.8 ﹪, Mg:0.6 ﹪, Cu:0.4 ﹪, Zn:0.1 ﹪, Nb:0.07 ﹪, Ta:0.06 ﹪, Bi:0.05 ﹪, In:0.02 ﹪, V:0.02 ﹪, Ba:0.01 ﹪, Ti:0.01 ﹪, balance of Fe and inevitable impurity.
Described a kind of sandwich fire resistant doorsets, round steel pipe chemical element constitutes and is(Percentage by weight):C:0.3 ﹪, Cr: 11 ﹪, Mo:5 ﹪, Ni:3 ﹪, Al:0.9 ﹪, Mg:0.7 ﹪, Cu:0.5 ﹪, Zn:0.2 ﹪, Nb:0.08 ﹪, Ta: 0.07 ﹪, Bi:0.06 ﹪, In:0.03 ﹪, V:0.03 ﹪, Ba:0.02 ﹪, Ti:0.02 ﹪, balance of Fe and can not keep away The impurity exempted from.
Described a kind of sandwich fire resistant doorsets, round steel pipe chemical element constitutes and is(Percentage by weight):C:0.2-0.3 ﹪, Cr:10.5 ﹪, Mo:4.5 ﹪, Ni:2.5 ﹪, Al:0.85 ﹪, Mg:0.65 ﹪, Cu:0.45 ﹪, Zn:0.15 ﹪, Nb: 0.075 ﹪, Ta:0.065 ﹪, Bi:0.055 ﹪, In:0.025 ﹪, V:0.025 ﹪, Ba:0.015 ﹪, Ti:0.015 ﹪, surplus It is Fe and inevitable impurity.
Described a kind of sandwich fire resistant doorsets, grinding compound particles granularity size is 0.5mm.
Described a kind of sandwich fire resistant doorsets, grinding compound particles granularity size is 0.6mm.
Described a kind of sandwich fire resistant doorsets, grinding compound particles granularity size is 0.55mm.
Described a kind of sandwich fire resistant doorsets, 1030 DEG C are heated to by the ingot casting of gained, and heat is carried out on Extrusion Porthole Die for Aluminium Profiles tool Extruding is obtained original pipe.
Described a kind of sandwich fire resistant doorsets, 1140 DEG C are heated to by the ingot casting of gained, and heat is carried out on Extrusion Porthole Die for Aluminium Profiles tool Extruding is obtained original pipe.
Described a kind of sandwich fire resistant doorsets, 1035 DEG C are heated to by the ingot casting of gained, and heat is carried out on Extrusion Porthole Die for Aluminium Profiles tool Extruding is obtained original pipe.
A kind of sandwich fire prevention door manufacture method, the door includes outside protection steel plate and is coated on protection steel plate outer surface Fire resistant coating and be wrapped in protection steel plate in concrete slab, the concrete slab include concrete and inside concrete Round steel pipe,
Round steel pipe chemical element is constituted(Percentage by weight):C:0.2-0.3 ﹪, Cr:10-11 ﹪, Mo:4-5 ﹪, Ni:2-3 ﹪, Al:0.8-0.9 ﹪, Mg:0.6-0.7 ﹪, Cu:0.4-0.5 ﹪, Zn:0.1-0.2 ﹪, Nb:0.07-0.08 ﹪, Ta:0.06-0.07 ﹪, Bi:0.05-0.06 ﹪, In:0.02-0.03 ﹪, V:0.02-0.03 ﹪, Ba:0.01-0.02 ﹪, Ti: 0.01-0.02 ﹪, balance of Fe and inevitable impurity;
The preparation method of round steel pipe:Comprise the following steps:Dispensing is constituted according to above-mentioned round steel pipe element, first by pure iron It is added in smelting furnace, at 1420 DEG C, after after pure iron fusing, furnace temperature is increased to 1470 DEG C and adds conjunction in the middle of ferrochrome Control for Kiln Temperature Gold, after by furnace temperature be reduced to 1430 DEG C addition molybdenum-iron intermediate alloys;Furnace temperature is increased to 1480 DEG C of addition nickel iron intermediate alloys afterwards; Furnace temperature is reduced to 1440 DEG C afterwards and adds other alloying elements, rear furnace temperature is reduced to 1420 DEG C, add refining cleanser, refining is net Agent addition is the 0.6% of furnace charge amount, is stirred 7 minutes, stands 8 minutes, treats that slag is separated with molten metal, is skimmed, and adds cover afterwards Lid agent, skims, afterwards to pouring into a mould again after standing 15 minutes;Pouring temperature is 1410 DEG C;The ingot casting for obtaining carries out hot place Reason:Ingot casting is carried out first be heated to 1000 DEG C, 40 DEG C/h of heating rate is incubated 2 hours, carries out at quenching afterwards Reason, hardening media is water, and ingot casting is heated into 620 DEG C from room temperature after quenching, and 80 DEG C/h of heating rate is incubated 2 hours, after Be cooled to 510 DEG C, 40 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 350 DEG C again, 40 DEG C/h of rate of temperature fall, Insulation 3 hours, after be air cooled to room temperature,
The ingot casting of gained is heated to 1030-1140 DEG C, carrying out hot extrusion on Extrusion Porthole Die for Aluminium Profiles tool is obtained original pipe,
The original pipe of gained carries out multistage annealing, is first warming up to 320 DEG C, 70 DEG C/h of heating rate, insulation 1 Hour, after be warming up to 620 DEG C, 60 DEG C/h of heating rate is incubated 2 hours, after be cooled to 460 DEG C again, be incubated 2 hours, after It is air cooled to room temperature,
Original pipe after annealing carries out cold rolling, obtains pipe idiosome,
Pipe idiosome is obtained into final round steel pipe by five drawings, the drawing temperature of first time drawing is 840 DEG C, Drawing speed is 6 mm/seconds;The drawing temperature of second drawing is 830 DEG C, and drawing speed is 8 mm/seconds;Third time drawing Drawing temperature be 810 DEG C, drawing speed be 10 mm/seconds;4th time the drawing temperature of drawing is 790 DEG C, and drawing speed is 12 mm/seconds, the 5th time the drawing temperature of drawing is 760 DEG C, and drawing speed is 6 mm/seconds, obtains final round steel pipe,
The preparation method of concrete is:Weigh raw material(Weight portion):460 parts of cement, 10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag, 670 parts of sand, 1230 parts of stone, 350 parts of water, polypropylene is fine Dimension 3 parts, 4 parts of sulfonated melamine compound resin, 2 parts of sodium tripolyphosphate, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, chlorination 2 parts of calcium;
10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag are mixed Calcined after conjunction, calcination process:First it is heated to 430 DEG C, calcines 3 hours, 570 DEG C are warming up to afterwards, calcine 3 hours, again 680 DEG C are warming up to, are calcined 1 hour, 870 DEG C are warming up to again, calcined 2 hours, furnace cooling afterwards exists mixture after calcining Grinding is carried out in flour mill, rotating speed is 90r/min, and grinding 4 hours, grinding compound particles granularity size is 0.5-0.6mm,
Cement, grinding mixture and 200ml water are put into concrete mixer to stir 10 minutes, sand, stone is added Continue to stir 2 minutes with remaining water, afterwards by 3 parts of polypropylene fibre, 4 parts of sulfonated melamine compound resin, tripolyphosphate 2 parts of sodium, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, 2 parts of additions of calcium chloride obtain concrete after stirring.
The fire resistant coating(Weight portion)By 80 parts of white cement, 5 parts of magnesia, 8 parts of magnesium chloride, 100 parts of quartz sand, silicic acid 20 parts of sodium, 6 parts of redispersable latex powder, 3 parts of water reducer is coated on surface of steel plate and forms after 30 parts of raw materials of water are well mixed,
Steel pipe is positioned over concrete in slab mould to carry out casting mold and obtains slab, slab outer wrap steel with pouring type Plate, coats fire resistant coating outside steel plate.
Foregoing invention content is relative to the beneficial effect of prior art:1)The steel plate of fire resistant doorsets of the present invention periphery can be with More preferably ensure the load bearing effect of product;2)Inside filling round steel pipe can improve concrete slab intensity, can mitigate door Quality advance heat preservation and soundproof performance, 3)Steel pipe can be effectively ensured load bearing stength needs from iron-based material, be contacted with concrete Corrosion resistance is good;4)Concrete material of the present invention is reached from various batch mixings composition compression strength:7d:32MPa ;28d: 48MPa;5)Fire resistant coating improves the fire protecting performance of fire resistant doorsets.
Brief description of the drawings
Fig. 1 is fire resistant doorsets schematic cross-section;
Fig. 2 is fire resistant doorsets overall schematic.
Specific embodiment
In order to be more clearly understood to technical characteristic of the invention, purpose and effect, now describe in detail of the invention Specific embodiment.
A kind of sandwich fire resistant doorsets 5 as depicted in figs. 1 and 2, the door includes outside protection steel plate 1 and is coated on protection steel The fire resistant coating 4 of plate outer surface and the concrete slab being wrapped in protection steel plate, the concrete slab include the He of concrete 3 The round steel pipe 2 of inside concrete.
Embodiment 1
A kind of sandwich fire resistant doorsets, the door includes that outside protection steel plate is applied with the fire prevention for being coated on protection steel plate outer surface Layer and the concrete slab being wrapped in protection steel plate, the concrete slab include the circular steel of concrete and inside concrete Pipe,
Round steel pipe chemical element is constituted(Percentage by weight):C:0.2 ﹪, Cr:10 ﹪, Mo:4 ﹪, Ni:2 ﹪, Al: 0.8 ﹪, Mg:0.6 ﹪, Cu:0.4 ﹪, Zn:0.1 ﹪, Nb:0.07 ﹪, Ta:0.06 ﹪, Bi:0.05 ﹪, In:0.02 ﹪, V: 0.02 ﹪, Ba:0.01 ﹪, Ti:0.01 ﹪, balance of Fe and inevitable impurity;
The preparation method of round steel pipe:Comprise the following steps:Dispensing is constituted according to above-mentioned round steel pipe element, first by pure iron It is added in smelting furnace, at 1420 DEG C, after after pure iron fusing, furnace temperature is increased to 1470 DEG C and adds conjunction in the middle of ferrochrome Control for Kiln Temperature Gold, after by furnace temperature be reduced to 1430 DEG C addition molybdenum-iron intermediate alloys;Furnace temperature is increased to 1480 DEG C of addition nickel iron intermediate alloys afterwards; Furnace temperature is reduced to 1440 DEG C afterwards and adds other alloying elements, rear furnace temperature is reduced to 1420 DEG C, add refining cleanser, refining is net Agent addition is the 0.6% of furnace charge amount, is stirred 7 minutes, stands 8 minutes, treats that slag is separated with molten metal, is skimmed, and adds cover afterwards Lid agent, skims, afterwards to pouring into a mould again after standing 15 minutes;Pouring temperature is 1410 DEG C;The ingot casting for obtaining carries out hot place Reason:Ingot casting is carried out first be heated to 1000 DEG C, 40 DEG C/h of heating rate is incubated 2 hours, carries out at quenching afterwards Reason, hardening media is water, and ingot casting is heated into 620 DEG C from room temperature after quenching, and 80 DEG C/h of heating rate is incubated 2 hours, after Be cooled to 510 DEG C, 40 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 350 DEG C again, 40 DEG C/h of rate of temperature fall, Insulation 3 hours, after be air cooled to room temperature,
The ingot casting of gained is heated to 1030 DEG C, carrying out hot extrusion on Extrusion Porthole Die for Aluminium Profiles tool is obtained original pipe,
The original pipe of gained carries out multistage annealing, is first warming up to 320 DEG C, 70 DEG C/h of heating rate, insulation 1 Hour, after be warming up to 620 DEG C, 60 DEG C/h of heating rate is incubated 2 hours, after be cooled to 460 DEG C again, be incubated 2 hours, after It is air cooled to room temperature,
Original pipe after annealing carries out cold rolling, obtains pipe idiosome,
Pipe idiosome is obtained into final round steel pipe by five drawings, the drawing temperature of first time drawing is 840 DEG C, Drawing speed is 6 mm/seconds;The drawing temperature of second drawing is 830 DEG C, and drawing speed is 8 mm/seconds;Third time drawing Drawing temperature be 810 DEG C, drawing speed be 10 mm/seconds;4th time the drawing temperature of drawing is 790 DEG C, and drawing speed is 12 mm/seconds, the 5th time the drawing temperature of drawing is 760 DEG C, and drawing speed is 6 mm/seconds, obtains final round steel pipe,
The preparation method of concrete is:Weigh raw material(Weight portion):460 parts of cement, 10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag, 670 parts of sand, 1230 parts of stone, 350 parts of water, polypropylene is fine Dimension 3 parts, 4 parts of sulfonated melamine compound resin, 2 parts of sodium tripolyphosphate, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, chlorination 2 parts of calcium;
10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag are mixed Calcined after conjunction, calcination process:First it is heated to 430 DEG C, calcines 3 hours, 570 DEG C are warming up to afterwards, calcine 3 hours, again 680 DEG C are warming up to, are calcined 1 hour, 870 DEG C are warming up to again, calcined 2 hours, furnace cooling afterwards exists mixture after calcining Grinding is carried out in flour mill, rotating speed is 90r/min, and grinding 4 hours, grinding compound particles granularity size is 0.5mm,
Cement, grinding mixture and 200ml water are put into concrete mixer to stir 10 minutes, sand, stone is added Continue to stir 2 minutes with remaining water, afterwards by 3 parts of polypropylene fibre, 4 parts of sulfonated melamine compound resin, tripolyphosphate 2 parts of sodium, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, 2 parts of additions of calcium chloride obtain concrete after stirring.
The fire resistant coating(Weight portion)By 80 parts of white cement, 5 parts of magnesia, 8 parts of magnesium chloride, 100 parts of quartz sand, silicic acid 20 parts of sodium, 6 parts of redispersable latex powder, 3 parts of water reducer is coated on surface of steel plate and forms after 30 parts of raw materials of water are well mixed.
Embodiment 2
A kind of sandwich fire resistant doorsets, the door includes that outside protection steel plate is applied with the fire prevention for being coated on protection steel plate outer surface Layer and the concrete slab being wrapped in protection steel plate, the concrete slab include the circular steel of concrete and inside concrete Pipe,
Round steel pipe chemical element is constituted(Percentage by weight):C:0.3 ﹪, Cr:11 ﹪, Mo:5 ﹪, Ni:3 ﹪, Al:0.9 ﹪, Mg:0.7 ﹪, Cu:0.5 ﹪, Zn:0.2 ﹪, Nb:0.08 ﹪, Ta:0.07 ﹪, Bi:0.06 ﹪, In: 0.03 ﹪, V:0.03 ﹪, Ba:0.02 ﹪, Ti:0.02 ﹪, balance of Fe and inevitable impurity;
The preparation method of round steel pipe:Comprise the following steps:Dispensing is constituted according to above-mentioned round steel pipe element, first by pure iron It is added in smelting furnace, at 1420 DEG C, after after pure iron fusing, furnace temperature is increased to 1470 DEG C and adds conjunction in the middle of ferrochrome Control for Kiln Temperature Gold, after by furnace temperature be reduced to 1430 DEG C addition molybdenum-iron intermediate alloys;Furnace temperature is increased to 1480 DEG C of addition nickel iron intermediate alloys afterwards; Furnace temperature is reduced to 1440 DEG C afterwards and adds other alloying elements, rear furnace temperature is reduced to 1420 DEG C, add refining cleanser, refining is net Agent addition is the 0.6% of furnace charge amount, is stirred 7 minutes, stands 8 minutes, treats that slag is separated with molten metal, is skimmed, and adds cover afterwards Lid agent, skims, afterwards to pouring into a mould again after standing 15 minutes;Pouring temperature is 1410 DEG C;The ingot casting for obtaining carries out hot place Reason:Ingot casting is carried out first be heated to 1000 DEG C, 40 DEG C/h of heating rate is incubated 2 hours, carries out at quenching afterwards Reason, hardening media is water, and ingot casting is heated into 620 DEG C from room temperature after quenching, and 80 DEG C/h of heating rate is incubated 2 hours, after Be cooled to 510 DEG C, 40 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 350 DEG C again, 40 DEG C/h of rate of temperature fall, Insulation 3 hours, after be air cooled to room temperature,
The ingot casting of gained is heated to 1140 DEG C, carrying out hot extrusion on Extrusion Porthole Die for Aluminium Profiles tool is obtained original pipe,
The original pipe of gained carries out multistage annealing, is first warming up to 320 DEG C, 70 DEG C/h of heating rate, insulation 1 Hour, after be warming up to 620 DEG C, 60 DEG C/h of heating rate is incubated 2 hours, after be cooled to 460 DEG C again, be incubated 2 hours, after It is air cooled to room temperature,
Original pipe after annealing carries out cold rolling, obtains pipe idiosome,
Pipe idiosome is obtained into final round steel pipe by five drawings, the drawing temperature of first time drawing is 840 DEG C, Drawing speed is 6 mm/seconds;The drawing temperature of second drawing is 830 DEG C, and drawing speed is 8 mm/seconds;Third time drawing Drawing temperature be 810 DEG C, drawing speed be 10 mm/seconds;4th time the drawing temperature of drawing is 790 DEG C, and drawing speed is 12 mm/seconds, the 5th time the drawing temperature of drawing is 760 DEG C, and drawing speed is 6 mm/seconds, obtains final round steel pipe,
The preparation method of concrete is:Weigh raw material(Weight portion):460 parts of cement, 10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag, 670 parts of sand, 1230 parts of stone, 350 parts of water, polypropylene is fine Dimension 3 parts, 4 parts of sulfonated melamine compound resin, 2 parts of sodium tripolyphosphate, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, chlorination 2 parts of calcium;
10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag are mixed Calcined after conjunction, calcination process:First it is heated to 430 DEG C, calcines 3 hours, 570 DEG C are warming up to afterwards, calcine 3 hours, again 680 DEG C are warming up to, are calcined 1 hour, 870 DEG C are warming up to again, calcined 2 hours, furnace cooling afterwards exists mixture after calcining Grinding is carried out in flour mill, rotating speed is 90r/min, and grinding 4 hours, grinding compound particles granularity size is 0.6mm,
Cement, grinding mixture and 200ml water are put into concrete mixer to stir 10 minutes, sand, stone is added Continue to stir 2 minutes with remaining water, afterwards by 3 parts of polypropylene fibre, 4 parts of sulfonated melamine compound resin, tripolyphosphate 2 parts of sodium, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, 2 parts of additions of calcium chloride obtain concrete after stirring.
The fire resistant coating(Weight portion)By 80 parts of white cement, 5 parts of magnesia, 8 parts of magnesium chloride, 100 parts of quartz sand, silicic acid 20 parts of sodium, 6 parts of redispersable latex powder, 3 parts of water reducer is coated on surface of steel plate and forms after 30 parts of raw materials of water are well mixed.
Embodiment 3
A kind of sandwich fire resistant doorsets, the door includes that outside protection steel plate is applied with the fire prevention for being coated on protection steel plate outer surface Layer and the concrete slab being wrapped in protection steel plate, the concrete slab include the circular steel of concrete and inside concrete Pipe,
Round steel pipe chemical element is constituted(Percentage by weight):C:0.25 ﹪, Cr:10.5 ﹪, Mo:4.5 ﹪, Ni: 2.5 ﹪, Al:0.85 ﹪, Mg:0.65 ﹪, Cu:0.45 ﹪, Zn:0.15 ﹪, Nb:0.075 ﹪, Ta:0.065 ﹪, Bi: 0.055 ﹪, In:0.025 ﹪, V:0.025 ﹪, Ba:0.015 ﹪, Ti:0.015 ﹪, balance of Fe and inevitable impurity;
The preparation method of round steel pipe:Comprise the following steps:Dispensing is constituted according to above-mentioned round steel pipe element, first by pure iron It is added in smelting furnace, at 1420 DEG C, after after pure iron fusing, furnace temperature is increased to 1470 DEG C and adds conjunction in the middle of ferrochrome Control for Kiln Temperature Gold, after by furnace temperature be reduced to 1430 DEG C addition molybdenum-iron intermediate alloys;Furnace temperature is increased to 1480 DEG C of addition nickel iron intermediate alloys afterwards; Furnace temperature is reduced to 1440 DEG C afterwards and adds other alloying elements, rear furnace temperature is reduced to 1420 DEG C, add refining cleanser, refining is net Agent addition is the 0.6% of furnace charge amount, is stirred 7 minutes, stands 8 minutes, treats that slag is separated with molten metal, is skimmed, and adds cover afterwards Lid agent, skims, afterwards to pouring into a mould again after standing 15 minutes;Pouring temperature is 1410 DEG C;The ingot casting for obtaining carries out hot place Reason:Ingot casting is carried out first be heated to 1000 DEG C, 40 DEG C/h of heating rate is incubated 2 hours, carries out at quenching afterwards Reason, hardening media is water, and ingot casting is heated into 620 DEG C from room temperature after quenching, and 80 DEG C/h of heating rate is incubated 2 hours, after Be cooled to 510 DEG C, 40 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 350 DEG C again, 40 DEG C/h of rate of temperature fall, Insulation 3 hours, after be air cooled to room temperature,
The ingot casting of gained is heated to 1035 DEG C, carrying out hot extrusion on Extrusion Porthole Die for Aluminium Profiles tool is obtained original pipe,
The original pipe of gained carries out multistage annealing, is first warming up to 320 DEG C, 70 DEG C/h of heating rate, insulation 1 Hour, after be warming up to 620 DEG C, 60 DEG C/h of heating rate is incubated 2 hours, after be cooled to 460 DEG C again, be incubated 2 hours, after It is air cooled to room temperature,
Original pipe after annealing carries out cold rolling, obtains pipe idiosome,
Pipe idiosome is obtained into final round steel pipe by five drawings, the drawing temperature of first time drawing is 840 DEG C, Drawing speed is 6 mm/seconds;The drawing temperature of second drawing is 830 DEG C, and drawing speed is 8 mm/seconds;Third time drawing Drawing temperature be 810 DEG C, drawing speed be 10 mm/seconds;4th time the drawing temperature of drawing is 790 DEG C, and drawing speed is 12 mm/seconds, the 5th time the drawing temperature of drawing is 760 DEG C, and drawing speed is 6 mm/seconds, obtains final round steel pipe,
The preparation method of concrete is:Weigh raw material(Weight portion):460 parts of cement, 10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag, 670 parts of sand, 1230 parts of stone, 350 parts of water, polypropylene is fine Dimension 3 parts, 4 parts of sulfonated melamine compound resin, 2 parts of sodium tripolyphosphate, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, chlorination 2 parts of calcium;
10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag are mixed Calcined after conjunction, calcination process:First it is heated to 430 DEG C, calcines 3 hours, 570 DEG C are warming up to afterwards, calcine 3 hours, again 680 DEG C are warming up to, are calcined 1 hour, 870 DEG C are warming up to again, calcined 2 hours, furnace cooling afterwards exists mixture after calcining Grinding is carried out in flour mill, rotating speed is 90r/min, and grinding 4 hours, grinding compound particles granularity size is 0.55mm,
Cement, grinding mixture and 200ml water are put into concrete mixer to stir 10 minutes, sand, stone is added Continue to stir 2 minutes with remaining water, afterwards by 3 parts of polypropylene fibre, 4 parts of sulfonated melamine compound resin, tripolyphosphate 2 parts of sodium, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, 2 parts of additions of calcium chloride obtain concrete after stirring.
The fire resistant coating(Weight portion)By 80 parts of white cement, 5 parts of magnesia, 8 parts of magnesium chloride, 100 parts of quartz sand, silicic acid 20 parts of sodium, 6 parts of redispersable latex powder, 3 parts of water reducer is coated on surface of steel plate and forms after 30 parts of raw materials of water are well mixed.
Embodiment 4
A kind of sandwich fire resistant doorsets, the door includes that outside protection steel plate is applied with the fire prevention for being coated on protection steel plate outer surface Layer and the concrete slab being wrapped in protection steel plate, the concrete slab include the circular steel of concrete and inside concrete Pipe,
Round steel pipe chemical element is constituted(Percentage by weight):C:0.22 ﹪, Cr:10.3 ﹪, Mo:4.4 ﹪, Ni: 2.3 ﹪, Al:0.82 ﹪, Mg:0.62 ﹪, Cu:0.43 ﹪, Zn:0.14 ﹪, Nb:0.072 ﹪, Ta:0.061 ﹪, Bi: 0.051 ﹪, In:0.022 ﹪, V:0.023 ﹪, Ba:0.014 ﹪, Ti:0.014 ﹪, balance of Fe and inevitable impurity;
The preparation method of round steel pipe:Comprise the following steps:Dispensing is constituted according to above-mentioned round steel pipe element, first by pure iron It is added in smelting furnace, at 1420 DEG C, after after pure iron fusing, furnace temperature is increased to 1470 DEG C and adds conjunction in the middle of ferrochrome Control for Kiln Temperature Gold, after by furnace temperature be reduced to 1430 DEG C addition molybdenum-iron intermediate alloys;Furnace temperature is increased to 1480 DEG C of addition nickel iron intermediate alloys afterwards; Furnace temperature is reduced to 1440 DEG C afterwards and adds other alloying elements, rear furnace temperature is reduced to 1420 DEG C, add refining cleanser, refining is net Agent addition is the 0.6% of furnace charge amount, is stirred 7 minutes, stands 8 minutes, treats that slag is separated with molten metal, is skimmed, and adds cover afterwards Lid agent, skims, afterwards to pouring into a mould again after standing 15 minutes;Pouring temperature is 1410 DEG C;The ingot casting for obtaining carries out hot place Reason:Ingot casting is carried out first be heated to 1000 DEG C, 40 DEG C/h of heating rate is incubated 2 hours, carries out at quenching afterwards Reason, hardening media is water, and ingot casting is heated into 620 DEG C from room temperature after quenching, and 80 DEG C/h of heating rate is incubated 2 hours, after Be cooled to 510 DEG C, 40 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 350 DEG C again, 40 DEG C/h of rate of temperature fall, Insulation 3 hours, after be air cooled to room temperature,
The ingot casting of gained is heated to 1034 DEG C, carrying out hot extrusion on Extrusion Porthole Die for Aluminium Profiles tool is obtained original pipe,
The original pipe of gained carries out multistage annealing, is first warming up to 320 DEG C, 70 DEG C/h of heating rate, insulation 1 Hour, after be warming up to 620 DEG C, 60 DEG C/h of heating rate is incubated 2 hours, after be cooled to 460 DEG C again, be incubated 2 hours, after It is air cooled to room temperature,
Original pipe after annealing carries out cold rolling, obtains pipe idiosome,
Pipe idiosome is obtained into final round steel pipe by five drawings, the drawing temperature of first time drawing is 840 DEG C, Drawing speed is 6 mm/seconds;The drawing temperature of second drawing is 830 DEG C, and drawing speed is 8 mm/seconds;Third time drawing Drawing temperature be 810 DEG C, drawing speed be 10 mm/seconds;4th time the drawing temperature of drawing is 790 DEG C, and drawing speed is 12 mm/seconds, the 5th time the drawing temperature of drawing is 760 DEG C, and drawing speed is 6 mm/seconds, obtains final round steel pipe,
The preparation method of concrete is:Weigh raw material(Weight portion):460 parts of cement, 10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag, 670 parts of sand, 1230 parts of stone, 350 parts of water, polypropylene is fine Dimension 3 parts, 4 parts of sulfonated melamine compound resin, 2 parts of sodium tripolyphosphate, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, chlorination 2 parts of calcium;
10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag are mixed Calcined after conjunction, calcination process:First it is heated to 430 DEG C, calcines 3 hours, 570 DEG C are warming up to afterwards, calcine 3 hours, again 680 DEG C are warming up to, are calcined 1 hour, 870 DEG C are warming up to again, calcined 2 hours, furnace cooling afterwards exists mixture after calcining Grinding is carried out in flour mill, rotating speed is 90r/min, and grinding 4 hours, grinding compound particles granularity size is 0.53mm,
Cement, grinding mixture and 200ml water are put into concrete mixer to stir 10 minutes, sand, stone is added Continue to stir 2 minutes with remaining water, afterwards by 3 parts of polypropylene fibre, 4 parts of sulfonated melamine compound resin, tripolyphosphate 2 parts of sodium, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, 2 parts of additions of calcium chloride obtain concrete after stirring.
The fire resistant coating(Weight portion)By 80 parts of white cement, 5 parts of magnesia, 8 parts of magnesium chloride, 100 parts of quartz sand, silicic acid 20 parts of sodium, 6 parts of redispersable latex powder, 3 parts of water reducer is coated on surface of steel plate and forms after 30 parts of raw materials of water are well mixed.
Embodiment 5
A kind of sandwich fire resistant doorsets, the door includes that outside protection steel plate is applied with the fire prevention for being coated on protection steel plate outer surface Layer and the concrete slab being wrapped in protection steel plate, the concrete slab include the circular steel of concrete and inside concrete Pipe,
Round steel pipe chemical element is constituted(Percentage by weight):C:0.28 ﹪, Cr:10.7 ﹪, Mo:4.8 ﹪, Ni: 2.7 ﹪, Al:0.86 ﹪, Mg:0.67 ﹪, Cu:0.48 ﹪, Zn:0.18 ﹪, Nb:0.077 ﹪, Ta:0.069 ﹪, Bi: 0.056 ﹪, In:0.027 ﹪, V:0.026 ﹪, Ba:0.018 ﹪, Ti:0.019 ﹪, balance of Fe and inevitable impurity;
The preparation method of round steel pipe:Comprise the following steps:Dispensing is constituted according to above-mentioned round steel pipe element, first by pure iron It is added in smelting furnace, at 1420 DEG C, after after pure iron fusing, furnace temperature is increased to 1470 DEG C and adds conjunction in the middle of ferrochrome Control for Kiln Temperature Gold, after by furnace temperature be reduced to 1430 DEG C addition molybdenum-iron intermediate alloys;Furnace temperature is increased to 1480 DEG C of addition nickel iron intermediate alloys afterwards; Furnace temperature is reduced to 1440 DEG C afterwards and adds other alloying elements, rear furnace temperature is reduced to 1420 DEG C, add refining cleanser, refining is net Agent addition is the 0.6% of furnace charge amount, is stirred 7 minutes, stands 8 minutes, treats that slag is separated with molten metal, is skimmed, and adds cover afterwards Lid agent, skims, afterwards to pouring into a mould again after standing 15 minutes;Pouring temperature is 1410 DEG C;The ingot casting for obtaining carries out hot place Reason:Ingot casting is carried out first be heated to 1000 DEG C, 40 DEG C/h of heating rate is incubated 2 hours, carries out at quenching afterwards Reason, hardening media is water, and ingot casting is heated into 620 DEG C from room temperature after quenching, and 80 DEG C/h of heating rate is incubated 2 hours, after Be cooled to 510 DEG C, 40 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 350 DEG C again, 40 DEG C/h of rate of temperature fall, Insulation 3 hours, after be air cooled to room temperature,
The ingot casting of gained is heated to 1037 DEG C, carrying out hot extrusion on Extrusion Porthole Die for Aluminium Profiles tool is obtained original pipe,
The original pipe of gained carries out multistage annealing, is first warming up to 320 DEG C, 70 DEG C/h of heating rate, insulation 1 Hour, after be warming up to 620 DEG C, 60 DEG C/h of heating rate is incubated 2 hours, after be cooled to 460 DEG C again, be incubated 2 hours, after It is air cooled to room temperature,
Original pipe after annealing carries out cold rolling, obtains pipe idiosome,
Pipe idiosome is obtained into final round steel pipe by five drawings, the drawing temperature of first time drawing is 840 DEG C, Drawing speed is 6 mm/seconds;The drawing temperature of second drawing is 830 DEG C, and drawing speed is 8 mm/seconds;Third time drawing Drawing temperature be 810 DEG C, drawing speed be 10 mm/seconds;4th time the drawing temperature of drawing is 790 DEG C, and drawing speed is 12 mm/seconds, the 5th time the drawing temperature of drawing is 760 DEG C, and drawing speed is 6 mm/seconds, obtains final round steel pipe,
The preparation method of concrete is:Weigh raw material(Weight portion):460 parts of cement, 10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag, 670 parts of sand, 1230 parts of stone, 350 parts of water, polypropylene is fine Dimension 3 parts, 4 parts of sulfonated melamine compound resin, 2 parts of sodium tripolyphosphate, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, chlorination 2 parts of calcium;
10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag are mixed Calcined after conjunction, calcination process:First it is heated to 430 DEG C, calcines 3 hours, 570 DEG C are warming up to afterwards, calcine 3 hours, again 680 DEG C are warming up to, are calcined 1 hour, 870 DEG C are warming up to again, calcined 2 hours, furnace cooling afterwards exists mixture after calcining Grinding is carried out in flour mill, rotating speed is 90r/min, and grinding 4 hours, grinding compound particles granularity size is 0.58mm,
Cement, grinding mixture and 200ml water are put into concrete mixer to stir 10 minutes, sand, stone is added Continue to stir 2 minutes with remaining water, afterwards by 3 parts of polypropylene fibre, 4 parts of sulfonated melamine compound resin, tripolyphosphate 2 parts of sodium, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, 2 parts of additions of calcium chloride obtain concrete after stirring.
The fire resistant coating(Weight portion)By 80 parts of white cement, 5 parts of magnesia, 8 parts of magnesium chloride, 100 parts of quartz sand, silicic acid 20 parts of sodium, 6 parts of redispersable latex powder, 3 parts of water reducer is coated on surface of steel plate and forms after 30 parts of raw materials of water are well mixed.

Claims (2)

1. a kind of sandwich concrete fireproof door, the door includes outside protection steel plate and is coated on preventing for protection steel plate outer surface Fiery coating and the concrete slab being wrapped in protection steel plate, the concrete slab include the circle of concrete and inside concrete Shape steel pipe,
Round steel pipe chemical element is constituted(Percentage by weight):C:0.2-0.3 ﹪, Cr:10-11 ﹪, Mo:4-5 ﹪, Ni:2- 3 ﹪, Al:0.8-0.9 ﹪, Mg:0.6-0.7 ﹪, Cu:0.4-0.5 ﹪, Zn:0.1-0.2 ﹪, Nb:0.07-0.08 ﹪, Ta: 0.06-0.07 ﹪, Bi:0.05-0.06 ﹪, In:0.02-0.03 ﹪, V:0.02-0.03 ﹪, Ba:0.01-0.02 ﹪, Ti: 0.01-0.02 ﹪, balance of Fe and inevitable impurity;
The preparation method of round steel pipe:Comprise the following steps:Dispensing is constituted according to above-mentioned round steel pipe element, first pure iron is added To in smelting furnace, at 1420 DEG C, after after pure iron fusing, furnace temperature is increased to 1470 DEG C of addition ferrochrome intermediate alloys to Control for Kiln Temperature, after Furnace temperature is reduced to 1430 DEG C of addition molybdenum-iron intermediate alloys;Furnace temperature is increased to 1480 DEG C of addition nickel iron intermediate alloys afterwards;Afterwards will Furnace temperature is reduced to 1440 DEG C and adds other alloying elements, and rear furnace temperature is reduced to 1420 DEG C, adds refining cleanser, refines cleanser Addition is the 0.6% of furnace charge amount, is stirred 7 minutes, stands 8 minutes, treats that slag is separated with molten metal, is skimmed, and coverture is added afterwards, Skimmed again after standing 15 minutes, afterwards to pouring into a mould;Pouring temperature is 1410 DEG C;The ingot casting for obtaining is heat-treated:It is first First ingot casting is carried out to be heated to 1000 DEG C, 40 DEG C/h of heating rate is incubated 2 hours, and Quenching Treatment is carried out afterwards, quenches Fiery medium is water, and ingot casting is heated into 620 DEG C from room temperature after quenching, and 80 DEG C/h of heating rate is incubated 2 hours, after be cooled to 510 DEG C, 40 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 350 DEG C again, 40 DEG C/h of rate of temperature fall, insulation 3 is small When, after be air cooled to room temperature,
The ingot casting of gained is heated to 1030-1140 DEG C, carrying out hot extrusion on Extrusion Porthole Die for Aluminium Profiles tool is obtained original pipe,
The original pipe of gained carries out multistage annealing, is first warming up to 320 DEG C, and 70 DEG C/h of heating rate is incubated 1 hour, After be warming up to 620 DEG C, 60 DEG C/h of heating rate is incubated 2 hours, after be cooled to 460 DEG C again, be incubated 2 hours, rear air cooling To room temperature,
Original pipe after annealing carries out cold rolling, obtains pipe idiosome,
Pipe idiosome is obtained into final round steel pipe by five drawings, the drawing temperature of first time drawing is 840 DEG C, drawing Speed is 6 mm/seconds;The drawing temperature of second drawing is 830 DEG C, and drawing speed is 8 mm/seconds;The drawing of third time drawing It is 810 DEG C to pull out temperature, and drawing speed is 10 mm/seconds;4th time the drawing temperature of drawing is 790 DEG C, and drawing speed is 12 millis Meter per second, the 5th time the drawing temperature of drawing is 760 DEG C, and drawing speed is 6 mm/seconds, obtains final round steel pipe,
The preparation method of concrete is:Weigh raw material(Weight portion):460 parts of cement, 10 parts of dickite powder, 3 parts of Fluorspar Powder covers de- 3 parts of stone flour, 4 parts of illite powder, 2 parts of Cab-O-sil, 3 parts of slag, 670 parts of sand, 1230 parts of stone, 350 parts of water, polypropylene fibre 3 Part, 4 parts of sulfonated melamine compound resin, 2 parts of sodium tripolyphosphate, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, calcium chloride 2 Part;
By 10 parts of dickite powder, 3 parts of Fluorspar Powder, 3 parts of montmorillonite powder, 4 parts of illite powder, 2 parts of Cab-O-sil, after 3 parts of mixing of slag Calcining, calcination process:430 DEG C are first heated to, are calcined 3 hours, 570 DEG C are warming up to afterwards, calcined 3 hours, heated up again To 680 DEG C, calcine 1 hour, 870 DEG C are warming up to again, calcine 2 hours, furnace cooling afterwards, by mixture after calcining in grinding Grinding is carried out in machine, rotating speed is 90r/min, and grinding 4 hours, grinding compound particles granularity size is 0.5-0.6mm,
Cement, grinding mixture and 200ml water are put into concrete mixer to stir 10 minutes, is added sand, stone and is remained Remaining water continues to stir 2 minutes, afterwards by 3 parts of polypropylene fibre, 4 parts of sulfonated melamine compound resin, sodium tripolyphosphate 2 Part, 3 parts of sugar calcium, 5 parts of aluminium chloride, 3 parts of calcium nitrate, 2 parts of additions of calcium chloride obtain concrete after stirring,
The fire resistant coating(Weight portion)By 80 parts of white cement, 5 parts of magnesia, 8 parts of magnesium chloride, 100 parts of quartz sand, sodium metasilicate 20 Part, 6 parts of redispersable latex powder, 3 parts of water reducer is coated on surface of steel plate and forms after 30 parts of raw materials of water are well mixed.
2. a kind of sandwich concrete fireproof door as claimed in claim 1, round steel pipe chemical element composition is(Weight percent Than):C:0.2 ﹪, Cr:10 ﹪, Mo:4 ﹪, Ni:2 ﹪, Al:0.8 ﹪, Mg:0.6 ﹪, Cu:0.4 ﹪, Zn:0.1 ﹪, Nb: 0.07 ﹪, Ta:0.06 ﹪, Bi:0.05 ﹪, In:0.02 ﹪, V:0.02 ﹪, Ba:0.01 ﹪, Ti:0.01 ﹪, balance of Fe and Inevitable impurity.
CN201510529766.3A 2015-08-26 2015-08-26 A kind of sandwich concrete fireproof door Expired - Fee Related CN105178813B (en)

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