A kind of water process core component
Technical field
The invention belongs to water treatment field and alloy field, more particularly to a kind of water process core component, particularly locate
Reason textile enterprise waste water, the water process core component of boiler feed water.
Background technology
With industrialization great development, water body environment is greatly challenged, in order to go back the more natural water body of the mankind one
Environment, has a lot of water treatment facilities at present.The wastewater treatment relative difficult of textile enterprise and similar enterprise.Have at present
Sewage treatment equipment is used copper alloy as core component, because its alloy surface can form the countless former of different potentials in water
Battery, forms huge high electric field in microcell, causes hydrone to produce resonance, polarization, and eliminates unnecessary surface charge,
Hydrogen bond is disconnected, so that water clusters is diminished, improve reactivity and the solubility to incrustation scale of water, reduce and separate out;Seldom adsorb
On dyeing machine, on textile, reduce wash number it is easy to cleaning, save a large amount of reduction cleaning chemical agents and surface
The consumption of activating agent;Reduce the activity of many prices metallic element ion, thus avoiding its impact to dyestuff.Conventional core
Part surface texture is groove structure, but because its contact area is relatively small, treatment effect is preferable not to the utmost, and researcher also has
Want to set up as honeycomb, but because wall portion is relatively thin, be easily broken off, therefore also do not find up till now to tie using honeycomb
Structure (loose structure).
Content of the invention
An object of the present invention is to propose a kind of core component of water process.
Realize especially by following technological means:
A kind of water process core component, described water process core component is the Copper alloy bar of loose structure, described porous knot
The average pore size of structure is that the average pore size at below 50 ~ 220 μm, and surface to surface 5cm is 160 ~ 280 μm, 5cm below surface
Average pore size to core is 30 ~ 160 μm;
The component of described Copper alloy bar is by mass percentage: zn:18 ~ 22%, al:2 ~ 6%, ni:3 ~ 8%, fe:6 ~
12%, mn:0.02 ~ 0.18%, mg:1 ~ 2%, zr:0.01 ~ 0.1%, re:0.02 ~ 0.18%, balance of cu and inevitably miscellaneous
Matter;
In described Copper alloy bar microstructure, average crystal grain diameter is 5 ~ 25 μm.
Preferably, in described Copper alloy bar microstructure β phase volume fraction > 80%.
Preferably, described rare earth re is the mischmetal of la or la and ce.
Preferably, the average pore size of described loose structure is average at below 62 ~ 210 μm, and surface to surface 5cm
Aperture is 160 ~ 220 μm, and the average pore size at 5cm below surface to core is 38 ~ 160 μm.
The Copper alloy bar of described loose structure is formed using high temperature sintering after mechanical compaction, before loose structure is by mechanical compaction
The easy vaporization at high temperature material being mixed with metal dust is volatilized in high-temperature sintering process and is formed, by closing during mechanical compaction
Reason controls the distributing position of different-grain diameter easy vaporization at high temperature material that aperture at surface is set greater than aperture at core.
After the Copper alloy bar shaping of described loose structure, through following Technology for Heating Processing:
1) Copper alloy bar is inserted resistance furnace, be warming up to 550 ~ 600 DEG C, be incubated 2 ~ 3.5 hours, then naturally cool to room
Temperature;
2) Copper alloy bar that step 1) obtains is placed in deep cooling treatment tank, cools to -80 ~ -120 DEG C, keeping temperature
After 18 ~ 25min, go out deep cooling treatment tank, recover to room temperature;
3) by step 2) Copper alloy bar that obtains inserts tempering furnace, and it is warming up to 160 ~ 180 DEG C, is incubated 55 ~ 80min, stove is cold
To room temperature.
Effect of the invention is that:
1, by arranging the Copper alloy bar of loose structure as the core component of water process, significantly increased and water
Contact surface area, what the efficiency of water process obtained increases substantially;It is more than the structure of core aperture by arranging surface apertures, make
All can efficiently water be processed at surface and core in water treatment procedure, it is to avoid at surface process more and at core
The problem that cannot be carried out processing;
2, adjusted by rational constituent content and rational heat treating regime foundation so that alloy strength and hardness
Be greatly improved, even if being set to loose structure, also will not local fracture and make impurities in water increase, also improve simultaneously
The durability of this core component.Its tensile strength is above 350mpa, and hardness is all higher than 125hb.
Specific embodiment
Embodiment 1
A kind of water process core component, described water process core component is the Copper alloy bar of loose structure, described porous knot
The average pore size of structure is that the average pore size at below 162 μm, and surface to surface 5cm is 189 μm, and below surface, 5cm is to core
The average pore size at place is 68 μm;The component of described Copper alloy bar is by mass percentage: zn:19%, al:5%, ni:6%, fe:
8%, mn:0.11%, mg:1.6%, zr:0.08%, re:0.09%, balance of cu and inevitable impurity;Described Copper alloy bar is micro-
See average crystal grain diameter in structure and be 16 μm.The volume fraction 86% of β phase in described Copper alloy bar microstructure.
Through detection, its tensile strength is 362mpa, and hardness is 138hb.
Embodiment 2
A kind of water process core component, described water process core component is the Copper alloy bar of loose structure, described porous knot
The average pore size of structure is that the average pore size at below 128 μm, and surface to surface 5cm is 169 μm, and below surface, 5cm is to core
The average pore size at place is 58 μm;
The component of described Copper alloy bar is by mass percentage: zn:20%, al:3%, ni:5%, fe:8%, mn:0.11%,
The mixing re:0.10% of mg:1.2%, zr:0.05%, la and ce, balance of cu and inevitable impurity;Described Copper alloy bar is micro-
See average crystal grain diameter in structure and be 9 μm.The volume fraction 82% of β phase in described Copper alloy bar microstructure.
After the Copper alloy bar shaping of described loose structure, through following Technology for Heating Processing:
1) Copper alloy bar is inserted resistance furnace, be warming up to 580 DEG C, be incubated 3 hours, then naturally cool to room temperature;2) will
The Copper alloy bar that step 1) obtains is placed in deep cooling treatment tank, cools to -98 DEG C, after keeping temperature 20min, goes out subzero treatment
Case, recovers to room temperature;3) by step 2) Copper alloy bar that obtains inserts tempering furnace, and it is warming up to 169 DEG C, is incubated 62min, stove is cooled to
Room temperature.
Through detection, its tensile strength is 381mpa, and hardness is 151hb.