CN105176041A - Stretch-proof and breakdown-resistant insulating material and preparation method thereof - Google Patents

Stretch-proof and breakdown-resistant insulating material and preparation method thereof Download PDF

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Publication number
CN105176041A
CN105176041A CN201510655143.0A CN201510655143A CN105176041A CN 105176041 A CN105176041 A CN 105176041A CN 201510655143 A CN201510655143 A CN 201510655143A CN 105176041 A CN105176041 A CN 105176041A
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insulating material
stretch
parts
resistance
proof
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CN105176041B (en
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彭孝茹
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Nantong huagaoxin Material Technology Co.,Ltd.
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Suzhou Fasite Information Technology Co Ltd
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Abstract

The invention discloses a stretch-proof and breakdown-resistant insulating material and a preparation method thereof. The insulating material is prepared from 15-40 parts of polycarbonate, 8-20 parts of butylene succinate, 4-10 parts of dioctyl sodium sulfosuccinate, 5-10 parts of glass fiber, 6-15 parts of isoprene rubber and 5-10 parts of butadiene styrene rubber. The preparation method includes the steps of conducting primary banburying and secondary banburying, conducting open milling through an open mill, conducting calendering through a calender, and conducting cooling to obtain the stretch-proof and breakdown-resistant insulating material. The prepared insulating material has stretch strength of 50 MPa or higher and breakdown field intensity of 38 KV/mm or higher.

Description

Resistance to insulating material punctured of a kind of stretch-proof and preparation method thereof
Technical field
The invention belongs to insulating material field, relate to resistance to insulating material punctured of a kind of stretch-proof and preparation method thereof.
Background technology
Resistance coefficient is greater than 10 9the material of Ω .cm is called insulating material on electrotechnology.The effect of insulating material in the electrical apparatus bands different for current potential point part is kept apart.Therefore insulating material should have good dielectric properties, namely has higher insulation resistance and compressive strength, and can avoid leaking electricity, creepage or the accident such as to puncture; Secondly resistance toheat will be got well, wherein especially with unimportant because producing performance variation by heat effect (thermal ageing) for a long time; In addition also have good thermal conductivity, moisture resistance and have higher physical strength and processes convenient etc.Inorganic insulating material comprises mica, porcelain, asbestos, marble, glass, sulphur etc.For the winding insulation of motor, electrical equipment, switch baseplate and insulator etc.Organic insulation comprises rubber, resin, shellac, cotton yarn paper, fiber crops, silk, artificial fiber tube etc.For the manufacture of the outer layer insulation etc. of insullac, winding conducting wire.Mix insulation material is carry out by two kinds of insulating material the profiled insulation material processed.For the base, shell etc. of electrical equipment.
Summary of the invention
The technical problem solved: the object of the invention is to improve the stretch-proof of insulating material and the resistance to intensity punctured, improve the characteristic of insulating material, avoids insulating material in the application due to larger external force and causes its fracture or produce by situation about puncturing after high pressure.
Technical scheme: the invention discloses the resistance to insulating material punctured of a kind of stretch-proof, the resistance to insulating material punctured of described stretch-proof comprises the composition of following weight parts:
Polycarbonate 15-40 part,
Poly butylene succinate 8-20 part,
Dioctyl Sodium Sulfosuccinate 4-10 part,
Glass fibre 5-10 part,
Polyisoprene rubber 6-15 part,
Styrene-butadiene rubber(SBR) 5-10 part,
Diallyl dimethyl ammoniumchloride 2-4 part,
Polyethylene terephthalate 3-6 part,
KH550 silane coupling agent 1-4 part.
Further, the resistance to insulating material punctured of described a kind of stretch-proof, comprises the composition of following weight parts:
Polycarbonate 18-34 part,
Poly butylene succinate 12-18 part,
Dioctyl Sodium Sulfosuccinate 6-9 part,
Glass fibre 7-9 part,
Polyisoprene rubber 8-12 part,
Styrene-butadiene rubber(SBR) 6-9 part,
Diallyl dimethyl ammoniumchloride 3-4 part,
Polyethylene terephthalate 3-5 part,
KH550 silane coupling agent 2-3 part.
The preparation method of the resistance to insulating material punctured of described a kind of stretch-proof, step is as follows:
(1) get polycarbonate 15-40 part, poly butylene succinate 8-20 part, Dioctyl Sodium Sulfosuccinate 4-10 part, glass fibre 5-10 part, polyisoprene rubber 6-15 part, styrene-butadiene rubber(SBR) 5-10 part by weight respectively, dropping in Banbury mixer, is 105-in temperature
Banburying 10-15min at 115 DEG C;
(2) in Banbury mixer, add diallyl dimethyl ammoniumchloride 2-4 part, polyethylene terephthalate 3-6 part, KH550 silane coupling agent 1-4 part more by weight, keep temperature to fix, then banburying 5-10min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 140-160 DEG C, and opening the refining time is 10-20min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
Further, the preparation method of the resistance to insulating material punctured of described a kind of stretch-proof, in described preparation method's step (1), banburying temperature is 110 DEG C.
Further, the preparation method of the resistance to insulating material punctured of described a kind of stretch-proof, in described preparation method's step (1), the banburying time is 12min.
Further, the preparation method of the resistance to insulating material punctured of described a kind of stretch-proof, in described preparation method's step (3), mill temperature is 150 DEG C.
Further, the preparation method of the resistance to insulating material punctured of described a kind of stretch-proof, opening the refining time in described preparation method's step (3) is 15min.
Beneficial effect: the insulating material that preparation method of the present invention prepares effectively improves the tensile strength of conventional insulating material and resistance to disruptive strength, and the tensile strength of insulating material of the present invention is more than 50MPa, and its breaking down field strength is more than 38KV/mm.The diallyl dimethyl ammoniumchloride added in preparation method of the present invention, polyethylene terephthalate, Dioctyl Sodium Sulfosuccinate have very crucial effect to the tensile strength improving insulating material.
Embodiment
Embodiment 1
(1) get polycarbonate 40 parts, poly butylene succinate 8 parts, Dioctyl Sodium Sulfosuccinate 4 parts, 10 parts, glass fibre, polyisoprene rubber 15 parts, 5 parts, styrene-butadiene rubber(SBR) by weight respectively, drop in Banbury mixer, banburying 15min at temperature is 115 DEG C;
(2) in Banbury mixer, add diallyl dimethyl ammoniumchloride 4 parts, polyethylene terephthalate 3 parts, KH550 silane coupling agent 4 parts again by weight, keep temperature to fix, then banburying 10min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 160 DEG C, and opening the refining time is 20min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
Embodiment 2
(1) get polycarbonate 15 parts, poly butylene succinate 20 parts, Dioctyl Sodium Sulfosuccinate 10 parts, 5 parts, glass fibre, polyisoprene rubber 6 parts, 10 parts, styrene-butadiene rubber(SBR) by weight respectively, drop in Banbury mixer, banburying 10min at temperature is 105 DEG C;
(2) in Banbury mixer, add diallyl dimethyl ammoniumchloride 2 parts, polyethylene terephthalate 6 parts, KH550 silane coupling agent 1 part again by weight, keep temperature to fix, then banburying 5min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 140 DEG C, and opening the refining time is 10min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
Embodiment 3
(1) get polycarbonate 34 parts, poly butylene succinate 12 parts, Dioctyl Sodium Sulfosuccinate 9 parts, 7 parts, glass fibre, polyisoprene rubber 12 parts, 6 parts, styrene-butadiene rubber(SBR) by weight respectively, drop in Banbury mixer, banburying 15min at temperature is 115 DEG C;
(2) in Banbury mixer, add diallyl dimethyl ammoniumchloride 4 parts, polyethylene terephthalate 3 parts, KH550 silane coupling agent 3 parts again by weight, keep temperature to fix, then banburying 10min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 160 DEG C, and opening the refining time is 20min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
Embodiment 4
(1) get polycarbonate 18 parts, poly butylene succinate 18 parts, Dioctyl Sodium Sulfosuccinate 6 parts, 9 parts, glass fibre, polyisoprene rubber 8 parts, 9 parts, styrene-butadiene rubber(SBR) by weight respectively, drop in Banbury mixer, banburying 10min at temperature is 105 DEG C;
(2) in Banbury mixer, add diallyl dimethyl ammoniumchloride 3 parts, polyethylene terephthalate 5 parts, KH550 silane coupling agent 2 parts again by weight, keep temperature to fix, then banburying 5min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 140 DEG C, and opening the refining time is 10min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
Embodiment 5
(1) get polycarbonate 25 parts, poly butylene succinate 15 parts, Dioctyl Sodium Sulfosuccinate 7 parts, 8 parts, glass fibre, polyisoprene rubber 10 parts, 7 parts, styrene-butadiene rubber(SBR) by weight respectively, drop in Banbury mixer, banburying 12min at temperature is 110 DEG C;
(2) in Banbury mixer, add diallyl dimethyl ammoniumchloride 3 parts, polyethylene terephthalate 4 parts, KH550 silane coupling agent 2 parts again by weight, keep temperature to fix, then banburying 5min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 150 DEG C, and opening the refining time is 15min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
Comparative example 1
(1) get polycarbonate 15 parts, poly butylene succinate 20 parts, Dioctyl Sodium Sulfosuccinate 10 parts, 5 parts, glass fibre, polyisoprene rubber 6 parts, 10 parts, styrene-butadiene rubber(SBR) by weight respectively, drop in Banbury mixer, banburying 10min at temperature is 105 DEG C;
(2) in Banbury mixer, add polyethylene terephthalate 6 parts, KH550 silane coupling agent 1 part again by weight, keep temperature to fix, then banburying 5min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 140 DEG C, and opening the refining time is 10min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
Comparative example 2
(1) get polycarbonate 15 parts, poly butylene succinate 20 parts, Dioctyl Sodium Sulfosuccinate 10 parts, 5 parts, glass fibre, polyisoprene rubber 6 parts, 10 parts, styrene-butadiene rubber(SBR) by weight respectively, drop in Banbury mixer, banburying 10min at temperature is 105 DEG C;
(2) in Banbury mixer, add diallyl dimethyl ammoniumchloride 2 parts, KH550 silane coupling agent 1 part again by weight, keep temperature to fix, then banburying 5min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 140 DEG C, and opening the refining time is 10min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
Comparative example 3
(1) get polycarbonate 15 parts, poly butylene succinate 20 parts, Dioctyl Sodium Sulfosuccinate 10 parts, 5 parts, glass fibre, polyisoprene rubber 6 parts, 10 parts, styrene-butadiene rubber(SBR) by weight respectively, drop in Banbury mixer, banburying 10min at temperature is 105 DEG C;
(2) in Banbury mixer, add KH550 silane coupling agent 1 part by weight again, keep temperature to fix, then banburying 5min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 140 DEG C, and opening the refining time is 10min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
The tensile strength of embodiment 1 to 5 and comparative example 1 to 3 and breaking down field strength are respectively as table 1 and table 2:
Table 1
Tensile strength (MPa) Breaking down field strength (KV/mm)
Embodiment 1 53 38
Embodiment 2 53 38
Embodiment 3 59 39
Embodiment 4 57 40
Embodiment 5 64 42
Table 2
Tensile strength (MPa) Breaking down field strength (KV/mm)
Comparative example 1 49 37
Comparative example 2 50 37
Comparative example 3 38 36

Claims (7)

1. the resistance to insulating material punctured of stretch-proof, is characterized in that, the resistance to insulating material punctured of described stretch-proof comprises the composition of following weight parts:
Polycarbonate 15-40 part,
Poly butylene succinate 8-20 part,
Dioctyl Sodium Sulfosuccinate 4-10 part,
Glass fibre 5-10 part,
Polyisoprene rubber 6-15 part,
Styrene-butadiene rubber(SBR) 5-10 part,
Diallyl dimethyl ammoniumchloride 2-4 part,
Polyethylene terephthalate 3-6 part,
KH550 silane coupling agent 1-4 part.
2. the resistance to insulating material punctured of a kind of stretch-proof according to claim 1, is characterized in that, the resistance to insulating material punctured of described stretch-proof comprises the composition of following weight parts:
Polycarbonate 18-34 part,
Poly butylene succinate 12-18 part,
Dioctyl Sodium Sulfosuccinate 6-9 part,
Glass fibre 7-9 part,
Polyisoprene rubber 8-12 part,
Styrene-butadiene rubber(SBR) 6-9 part,
Diallyl dimethyl ammoniumchloride 3-4 part,
Polyethylene terephthalate 3-5 part,
KH550 silane coupling agent 2-3 part.
3. the preparation method of the resistance to insulating material punctured of a kind of stretch-proof according to claim 1, is characterized in that, described preparation method's step is as follows:
(1) get polycarbonate 15-40 part, poly butylene succinate 8-20 part, Dioctyl Sodium Sulfosuccinate 4-10 part, glass fibre 5-10 part, polyisoprene rubber 6-15 part, styrene-butadiene rubber(SBR) 5-10 part by weight respectively, dropping in Banbury mixer, is 105-in temperature
Banburying 10-15min at 115 DEG C;
(2) in Banbury mixer, add diallyl dimethyl ammoniumchloride 2-4 part, polyethylene terephthalate 3-6 part, KH550 silane coupling agent 1-4 part more by weight, keep temperature to fix, then banburying 5-10min;
(3) discharged by the compound after step (2) banburying, then carry out out refining with mill, mill temperature is 140-160 DEG C, and opening the refining time is 10-20min;
(4) finally rolled with rolling press by compound, cooling, obtains the resistance to insulating material punctured of stretch-proof again.
4. the preparation method of the resistance to insulating material punctured of a kind of stretch-proof according to claim 3, is characterized in that, in described preparation method's step (1), banburying temperature is 110 DEG C.
5. the preparation method of the resistance to insulating material punctured of a kind of stretch-proof according to claim 3, is characterized in that, in described preparation method's step (1), the banburying time is 12min.
6. the preparation method of the resistance to insulating material punctured of a kind of stretch-proof according to claim 3, is characterized in that, in described preparation method's step (3), mill temperature is 150 DEG C.
7. the preparation method of the resistance to insulating material punctured of a kind of stretch-proof according to claim 3, is characterized in that, opening the refining time in described preparation method's step (3) is 15min.
CN201510655143.0A 2015-10-12 2015-10-12 Stretch-proof and breakdown-resistant insulating material and preparation method thereof Active CN105176041B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107163543A (en) * 2017-07-18 2017-09-15 合肥峰腾节能科技有限公司 A kind of composite insulating material and preparation method thereof
CN107266779A (en) * 2017-07-26 2017-10-20 合肥尚强电气科技有限公司 A kind of power engineering insulating materials of fire-retardant stretch-proof and preparation method thereof
CN110527269A (en) * 2019-09-02 2019-12-03 福建鑫邦新材料科技有限公司 A kind of modified polycarbonate material and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10237296A (en) * 1997-02-28 1998-09-08 Dai Ichi Kogyo Seiyaku Co Ltd Thermoplastic resin composition and compatibilizing agent used therefor
CN102959011A (en) * 2010-04-23 2013-03-06 拜耳知识产权有限责任公司 Polymeric anti-static agent

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10237296A (en) * 1997-02-28 1998-09-08 Dai Ichi Kogyo Seiyaku Co Ltd Thermoplastic resin composition and compatibilizing agent used therefor
CN102959011A (en) * 2010-04-23 2013-03-06 拜耳知识产权有限责任公司 Polymeric anti-static agent

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107163543A (en) * 2017-07-18 2017-09-15 合肥峰腾节能科技有限公司 A kind of composite insulating material and preparation method thereof
CN107266779A (en) * 2017-07-26 2017-10-20 合肥尚强电气科技有限公司 A kind of power engineering insulating materials of fire-retardant stretch-proof and preparation method thereof
CN110527269A (en) * 2019-09-02 2019-12-03 福建鑫邦新材料科技有限公司 A kind of modified polycarbonate material and preparation method thereof
CN110527269B (en) * 2019-09-02 2021-10-01 福建鑫邦新材料科技有限公司 Modified polycarbonate material and preparation method thereof

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