CN105173762B - A kind of double forks alternately fold brick manipulator - Google Patents
A kind of double forks alternately fold brick manipulator Download PDFInfo
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Abstract
一种双叉交替叠砖机械手,它涉及一种交替叠砖机械手。本发明为了解决现有的瓷砖整齐叠放都是通过人工完成,存在人工叠砖不整齐,效率低,人工成本高的问题。本发明的左挡板和右挡板对称安装在入砖支架的左右内侧壁上,后挡板安装在入砖支架的后侧壁上,第一叠砖机械手和第二叠砖机械手依次竖直安装在架体内,滑台组件安装在架体的中部,叉臂气缸安装在升降气缸的上端,叉臂水平设置并与叉臂气缸的末端连接,叉臂可插入在多条移动孔内,滑台气缸安装在入砖支架的下端,滑台叉板的一端与滑台气缸的末端连接,滑台叉板上设有多个与叉臂相配合的凹槽。本发明用于叠砖传送。
The invention discloses a double-fork alternate brick stacking manipulator, which relates to an alternate brick stacking manipulator. The present invention solves the problems that the tidy stacking of tiles in the prior art is done manually, and there are problems such as irregular stacking of tiles, low efficiency and high labor cost. The left baffle and the right baffle of the present invention are symmetrically installed on the left and right inner sidewalls of the brick-loading bracket, the rear baffle is installed on the rear side wall of the brick-loading bracket, and the first brick-stacking manipulator and the second brick-stacking manipulator are vertical in turn Installed in the frame body, the sliding table assembly is installed in the middle of the frame body, the yoke cylinder is installed on the upper end of the lifting cylinder, the yoke is set horizontally and connected with the end of the yoke cylinder, the yoke can be inserted into multiple moving holes, sliding The platform cylinder is installed at the lower end of the brick-injection bracket, and one end of the fork plate of the slide table is connected with the end of the cylinder of the slide table, and the fork plate of the slide table is provided with a plurality of grooves matched with the yoke. The invention is used for brick stacking transmission.
Description
技术领域technical field
本发明涉及一种叠砖机械手,具体涉及一种双叉交替叠砖机械手。The invention relates to a brick stacking manipulator, in particular to a double fork alternate brick stacking manipulator.
背景技术Background technique
双叉交替叠砖机械手的功能是将窑炉内输送出来的瓷砖整齐的叠放,为后续装箱做好充分准备。但现有的瓷砖整齐叠放都是通过人工完成,存在人工叠砖不整齐,效率低,人工成本高的问题。The function of the double-fork alternating stacking brick manipulator is to neatly stack the tiles conveyed from the kiln, and make full preparations for subsequent packing. However, the tidy stacking of existing tiles is done manually, which has the problems of irregular stacking of tiles, low efficiency and high labor costs.
发明内容Contents of the invention
本发明的目的是为了解决现有的瓷砖整齐叠放都是通过人工完成,存在人工叠砖不整齐,效率低,人工成本高的问题。进而提供一种双叉交替叠砖机械手。The purpose of the present invention is to solve the problem that the tidy stacking of tiles in the prior art is done manually, and there are problems of irregular stacking of tiles, low efficiency and high labor cost. Furthermore, a double-fork alternately stacking brick manipulator is provided.
本发明的技术方案是:一种双叉交替叠砖机械手,它包括架体、左挡板、右挡板、后挡板、第一叠砖机械手、第二叠砖机械手和滑台组件,架体的上端一侧设有入砖支架,左挡板和右挡板对称安装在入砖支架的左右内侧壁上,后挡板安装在入砖支架的后侧壁上,左挡板和右挡板在竖直方向均开设有多条移动孔,第一叠砖机械手和第二叠砖机械手依次竖直安装在架体内,且第一叠砖机械手和第二叠砖机械手分别位于入砖支架的左右两侧,滑台组件安装在架体的中部,且滑台组件位于入砖支架的下端,第一叠砖机械手包括升降气缸、叉臂气缸和叉臂,升降气缸竖直设置,叉臂气缸安装在升降气缸的上端,叉臂水平设置并与叉臂气缸的末端连接,叉臂可插入在多条移动孔内并在多条移动孔内上下移动,滑台组件包括滑台气缸和滑台叉板,滑台气缸安装在入砖支架的下端,滑台叉板的一端与滑台气缸的末端连接,滑台叉板上设有多个与叉臂相配合的凹槽。The technical solution of the present invention is: a two-fork alternate stacking brick manipulator, which includes a frame body, a left baffle, a right baffle, a rear baffle, a first brick stacking manipulator, a second brick stacking manipulator and a sliding platform assembly. The upper side of the body is provided with a brick-entry bracket, the left and right baffles are symmetrically installed on the left and right inner walls of the brick-entry bracket, the rear baffle is installed on the rear side wall of the brick-entry bracket, the left baffle and the right baffle The plates are provided with a plurality of moving holes in the vertical direction, and the first brick stacking manipulator and the second brick stacking manipulator are installed vertically in the frame in turn, and the first brick stacking manipulator and the second brick stacking manipulator are respectively located in the brick loading bracket. On the left and right sides, the sliding table assembly is installed in the middle of the frame body, and the sliding table assembly is located at the lower end of the brick loading bracket. The first stacking brick manipulator includes a lifting cylinder, a yoke cylinder and a yoke. The lifting cylinder is vertically arranged, and the yoke cylinder Installed on the upper end of the lifting cylinder, the yoke is set horizontally and connected with the end of the yoke cylinder. The yoke can be inserted into multiple moving holes and move up and down in multiple moving holes. The sliding table assembly includes the sliding table cylinder and the sliding table The fork plate and the slide table cylinder are installed at the lower end of the brick support, one end of the slide table fork plate is connected with the end of the slide table cylinder, and the slide table fork plate is provided with a plurality of grooves matched with the fork arms.
本发明与现有技术相比具有以下效果:Compared with the prior art, the present invention has the following effects:
本发明的双叉交替叠砖机构的自动化设计符合工业自动化发展的趋势。有效利用两套叠砖机械手交替接砖,两套叉板交替接砖有效的解决了现有接砖技术由于接砖动作衔接时间长而导致的整体节拍慢、人工叠砖不整齐,效率低,人工成本高的问题。The automatic design of the two-fork alternate brick stacking mechanism of the present invention conforms to the development trend of industrial automation. Effective use of two sets of stacking manipulators to alternately connect bricks, and two sets of fork plates to alternately connect bricks effectively solve the problem of slow overall rhythm, irregular manual stacking and low efficiency caused by the long connection time of the existing brick-connecting technology. The problem of high labor costs.
本发明的交替接砖能够实现无间隔衔接,瓷砖从入砖口流入,落在第一叠砖机械手的叉臂上,随着瓷砖流入,第一叠砖机械手的升降气缸缓慢下降,每流入一块瓷砖下降一个瓷砖厚度,当流入瓷砖数量达到装箱标准,通过控制通断阀使升降气缸迅速下降,同时第二叠砖机械手的叉臂气缸伸出接砖,重复第一叠砖机械手动作,第一叠砖机械手收缩回叉板下使瓷砖停留在叉板上,第一叠砖机械手叉臂气缸收回,升降气缸上升,准备在第二叠砖机械手接砖完毕后进行接砖。双叉交替叠砖机械手往复运动,完成叠砖动作实现无间隔衔接,通过滑台组件运输装箱。叠砖效率提高了80-95%,成本降低了30-40%。The alternate connection of bricks in the present invention can realize joints without intervals. The tiles flow in from the brick inlet and fall on the fork arm of the first brick stacking manipulator. The tiles are lowered by one tile thickness. When the quantity of inflowing tiles reaches the packing standard, the lifting cylinder is rapidly lowered by controlling the on-off valve. At the same time, the fork arm cylinder of the second brick stacking manipulator stretches out to connect bricks, repeating the action of the first brick stacking manipulator. A stack of brick manipulator retracts back under the fork plate to make the tiles stay on the fork plate, the fork arm cylinder of the first stack of brick manipulator retracts, and the lifting cylinder rises, ready to connect bricks after the second stack of brick manipulator completes the brick connection. The double-fork alternating stacking brick manipulator reciprocates to complete the brick stacking action to achieve seamless connection, and transport and pack through the sliding table components. The efficiency of stacking bricks is increased by 80-95%, and the cost is reduced by 30-40%.
附图说明Description of drawings
图1是本发明的整体结构轴测图(箭头方向表示入砖口流入方向);图2是图1中第一叠砖机械手工作时的主视图;图3是图1的侧视图;图4是图1中第二叠砖机械手工作时的主视图;图5是图4沿A-A处的剖视图。Fig. 1 is an overall structural axonometric view of the present invention (the direction of the arrow indicates the inflow direction of the brick inlet); Fig. 2 is a front view of the first stacking brick manipulator in Fig. 1; Fig. 3 is a side view of Fig. 1; Fig. 4 It is a front view of the second brick stacking manipulator in Fig. 1 when it is working; Fig. 5 is a sectional view along A-A in Fig. 4 .
具体实施方式detailed description
具体实施方式一:结合图1至图5说明本实施方式,本实施方式的一种双叉交替叠砖机械手,它包括架体1、左挡板2、右挡板3、后挡板4、第一叠砖机械手5、第二叠砖机械手6和滑台组件7,架体1的上端一侧设有入砖支架1-1,左挡板2和右挡板3对称安装在入砖支架1-1的左右内侧壁上,后挡板4安装在入砖支架1-1的后侧壁上,左挡板2和右挡板3在竖直方向均开设有多条移动孔8,第一叠砖机械手5和第二叠砖机械手6依次竖直安装在架体1内,且第一叠砖机械手5和第二叠砖机械手6分别位于入砖支架1-1的左右两侧,滑台组件7安装在架体1的中部,且滑台组件7位于入砖支架1-1的下端,第一叠砖机械手5包括升降气缸5-1、叉臂气缸5-2和叉臂5-3,升降气缸5-1竖直设置,叉臂气缸5-2安装在升降气缸5-1的上端,叉臂5-3水平设置并与叉臂气缸5-2的末端连接,叉臂5-3可插入在多条移动孔8内并在多条移动孔8内上下移动,滑台组件7包括滑台气缸7-1和滑台叉板7-2,滑台气缸7-1安装在入砖支架1-1的下端,滑台叉板7-2的一端与滑台气缸7-1的末端连接,滑台叉板7-2上设有多个与叉臂5-3相配合的凹坑9。Specific embodiment 1: This embodiment is described in conjunction with Fig. 1 to Fig. 5. A bifurcated alternate stacking brick manipulator of this embodiment includes a frame body 1, a left baffle 2, a right baffle 3, a rear baffle 4, The first stacking brick manipulator 5, the second brick stacking manipulator 6 and the sliding table assembly 7, the upper end side of the frame body 1 is provided with a brick loading bracket 1-1, and the left baffle 2 and the right baffle 3 are symmetrically installed on the brick loading bracket On the left and right inner walls of 1-1, the rear baffle plate 4 is installed on the rear side wall of the brick support 1-1, and the left baffle plate 2 and the right baffle plate 3 are provided with multiple moving holes 8 in the vertical direction. A stack of brick manipulators 5 and a second stack of brick manipulators 6 are vertically installed in the frame body 1 in turn, and the first stack of brick manipulators 5 and the second stack of brick manipulators 6 are respectively located on the left and right sides of the brick-loading support 1-1. The table assembly 7 is installed in the middle of the frame body 1, and the sliding table assembly 7 is located at the lower end of the brick loading bracket 1-1. The first brick stacking manipulator 5 includes a lifting cylinder 5-1, a yoke cylinder 5-2 and a yoke 5- 3. The lifting cylinder 5-1 is set vertically, the yoke cylinder 5-2 is installed on the upper end of the lifting cylinder 5-1, the yoke 5-3 is set horizontally and connected with the end of the yoke cylinder 5-2, the yoke 5- 3 can be inserted into multiple moving holes 8 and move up and down in multiple moving holes 8. The sliding table assembly 7 includes a sliding table cylinder 7-1 and a sliding table fork plate 7-2. The sliding table cylinder 7-1 is installed in the The lower end of the brick support 1-1, one end of the slide table fork plate 7-2 is connected with the end of the slide table cylinder 7-1, and the slide table fork plate 7-2 is provided with a plurality of concave holes matched with the yoke 5-3. Pit 9.
本实施方式的第一叠砖机械手5和第二叠砖机械手6进行交替使用,未工作的叠砖机械手处于收缩状态,避免与工作状态的叠砖机械手发生干涉,另外,采用两个叠砖机械手同时工作能够保证接砖的连贯性。The first brick stacking manipulator 5 and the second brick stacking manipulator 6 of this embodiment are used alternately, and the non-working brick stacking manipulator is in a contracted state to avoid interference with the working brick stacking manipulator. In addition, two brick stacking manipulators are used Simultaneous work can ensure the continuity of brick connection.
具体实施方式二:结合图5说明本实施方式,本实施方式叉臂5-3为带有多根叉齿的叉臂。如此设置,便于为承接瓷砖提供足够的支撑强度,另外便于与滑台液压缸进行对接转运。其它组成和连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment is described with reference to FIG. 5 . The fork arm 5-3 of this embodiment is a fork arm with a plurality of fork teeth. Such a setting is convenient for providing sufficient supporting strength for receiving ceramic tiles, and in addition, it is convenient for docking and transferring with the hydraulic cylinder of the slide table. Other compositions and connections are the same as in the first embodiment.
具体实施方式三:结合图5说明本实施方式,本实施方式的凹槽9位于滑台叉板7-2的尾部,且凹槽9开设方向垂直于滑台组件7的移动方向。如此设置,便于保证第一叠砖机械手5和第二叠砖机械手6的叉臂顺利插入。其它组成和连接关系与具体实施方式二相同。Embodiment 3: This embodiment is described with reference to FIG. 5 . The groove 9 of this embodiment is located at the tail of the fork plate 7 - 2 of the slide table, and the opening direction of the groove 9 is perpendicular to the moving direction of the slide assembly 7 . Such arrangement facilitates the smooth insertion of the yoke arms of the first stacking brick manipulator 5 and the second brick stacking manipulator 6 . Other compositions and connections are the same as those in the second embodiment.
具体实施方式四:结合图5说明本实施方式,本实施方式的移动孔8的数量为6-10个。如此设置,便于与叉臂进行配合,为叠砖机械手的上下移动提供导向。其它组成和连接关系与具体实施方式三相同。Specific Embodiment 4: This embodiment is described with reference to FIG. 5 . The number of moving holes 8 in this embodiment is 6-10. Such setting facilitates cooperation with the fork arm and provides guidance for the up and down movement of the brick stacking manipulator. Other compositions and connections are the same as those in the third embodiment.
具体实施方式五:结合图1说明本实施方式,本实施方式的它还包括滑轨10,滑轨10安装在架体1上,滑台叉板7-2可滑动安装在滑轨10上。如此设置,便于保证接收的瓷砖安全平稳的运输装箱,防止因运输传动不稳导致的装箱不整齐或瓷砖倾倒损坏的问题。其它组成和连接关系与具体实施方式一、二、三或四相同。Embodiment 5: This embodiment is described in conjunction with FIG. 1 . In this embodiment, it also includes a slide rail 10 installed on the frame body 1 . This setting is convenient to ensure the safe and stable transportation and packing of the received tiles, and prevents the problems of irregular packing or tiles being dumped and damaged due to unstable transportation transmission. Other compositions and connections are the same as those in Embodiment 1, 2, 3 or 4.
具体实施方式六:结合图5说明本实施方式,本实施方式的滑台叉板7-2与滑台气缸7-1上下设置,且滑台叉板7-2的首端与滑台气缸7-1的末端连接。如此设置,便于承接第一叠砖机械手5和第二叠砖机械手6运输的瓷砖,保证移动后装箱的顺利进行。其它组成和连接关系与具体实施方式五相同。Specific embodiment six: This embodiment is described in conjunction with Fig. 5. The slide table fork plate 7-2 and the slide table cylinder 7-1 of this embodiment are arranged up and down, and the head end of the slide table fork plate 7-2 is connected to the slide table cylinder 7 -1 for the end join. Such setting is convenient for undertaking the tiles transported by the first stacking brick manipulator 5 and the second stacking brick manipulator 6, and ensures the smooth progress of packing after moving. Other compositions and connections are the same as those in Embodiment 5.
具体实施方式七:结合图3和图5说明本实施方式,本实施方式它还包括连接杆11,滑台叉板7-2和滑台气缸7-1之间通过连接杆11连接。如此设置,便于处于上下位置的滑台叉板7-2和滑台气缸7-1顺利连接。其它组成和连接关系与具体实施方式六相同。Embodiment 7: This embodiment is described with reference to FIG. 3 and FIG. 5 . In this embodiment, it also includes a connecting rod 11 through which the slider fork plate 7-2 and the slider cylinder 7-1 are connected. Such setting facilitates the smooth connection between the slide table fork plate 7-2 in the up and down position and the slide table cylinder 7-1. Other compositions and connections are the same as those in Embodiment 6.
具体实施方式八:结合图5说明本实施方式,本实施方式的叉臂5-3的厚度小于凹槽9的深度。如此设置,便于保证瓷砖落在滑台叉板7-2上,同时叉臂又能顺利抽出。其它组成和连接关系与具体实施方式七相同。Embodiment 8: This embodiment is described with reference to FIG. 5 . The thickness of the fork arm 5 - 3 in this embodiment is smaller than the depth of the groove 9 . Such setting is convenient to ensure that the tiles fall on the fork plate 7-2 of the slide table, and simultaneously the yoke can be drawn out smoothly. Other compositions and connections are the same as those in Embodiment 7.
具体实施方式九:结合图5说明本实施方式,本实施方式的叉臂5-3上单根叉齿的宽度小于单个凹槽9的宽度。如此设置,便于叉臂顺利落入到凹槽内。其它组成和连接关系与具体实施方式八相同。Ninth specific embodiment: This embodiment is described with reference to FIG. 5 . The width of a single fork on the fork arm 5 - 3 of this embodiment is smaller than the width of a single groove 9 . Such setting facilitates the fork arm to fall smoothly into the groove. Other compositions and connections are the same as those in Embodiment 8.
具体实施方式十:结合图1、图2和图4说明本实施方式,本实施方式的左挡板2和右挡板3对称安装在入砖支架1-1的左右内侧壁上,且左挡板2和右挡板3左右位置可调,后挡板4安装在入砖支架1-1的后侧壁上,且挡板4前后位置可调。如此设置,便于承接不同尺寸的瓷砖,适用范围更广。其它组成和连接关系与具体实施方式一或九相同。Specific Embodiments Ten: This embodiment is described in conjunction with Fig. 1, Fig. 2 and Fig. 4. The left baffle 2 and the right baffle 3 of this embodiment are symmetrically installed on the left and right inner walls of the brick support 1-1, and the left baffle Plate 2 and right baffle plate 3 left and right positions are adjustable, and back baffle plate 4 is installed on the rear side wall of going into brick support 1-1, and baffle plate 4 front and rear positions are adjustable. With such a setting, it is convenient to accept ceramic tiles of different sizes, and the application range is wider. Other compositions and connections are the same as those in Embodiment 1 or Embodiment 9.
本发明的工作过程是:Working process of the present invention is:
机械手部分初始位置是:第一叠砖机械手5的升降气缸和叉臂气缸全部为伸出状态,准备接砖,第二叠砖机械手6位置是升降气缸伸出,叉臂气缸缩回,准备接砖。The initial position of the manipulator part is: the lifting cylinder and the yoke cylinder of the first brick stacking manipulator 5 are all stretched out, ready to connect bricks; brick.
机械手部分动作流程是:瓷砖从入砖口流入,落在第一叠砖机械手的叉臂上,随着瓷砖流入,第一叠砖机械手的升降气缸缓慢下降,每流入一块瓷砖下降一个瓷砖厚度,当流入瓷砖数量达到装箱标准,通过控制通断阀使升降气缸迅速下降,同时第二叠砖机械手的叉臂气缸伸出接砖,重复第一叠砖机械手动作,第一叠砖机械手收缩回叉板下使瓷砖停留在叉板上,第一叠砖机械手叉臂气缸收回,升降气缸上升,准备在第二叠砖机械手接砖完毕后进行接砖。双叉交替叠砖机械手往复运动,完成叠砖动作。Part of the action process of the manipulator is: tiles flow in from the brick inlet and fall on the fork arm of the manipulator of the first stack of bricks. As the tiles flow in, the lifting cylinder of the manipulator of the first stack of bricks slowly descends. When the quantity of inflowing tiles reaches the packing standard, the lifting cylinder is rapidly lowered by controlling the on-off valve, and at the same time, the fork arm cylinder of the second brick stacking manipulator stretches out to connect bricks, repeating the action of the first brick stacking manipulator, and the first brick stacking manipulator shrinks back The tiles stay on the fork plate under the fork plate, the fork arm cylinder of the first stacking brick manipulator retracts, and the lifting cylinder rises, ready to pick up bricks after the second brick stacking manipulator completes the brick connection. The two-fork alternating brick stacking manipulator reciprocates to complete the brick stacking action.
滑台移砖是把叠好的砖移动到装箱位置;滑台移砖的动作流程是当叠砖机械手把瓷砖放在叉板上后,滑台气缸7-1伸出,把砖移动到包装位置,包装后,滑台气缸7-1缩回准备下一次移动瓷砖。Brick moving on the sliding table is to move the stacked bricks to the boxing position; the action flow of moving bricks on the sliding table is that when the brick stacking manipulator puts the tiles on the fork plate, the cylinder 7-1 of the sliding table stretches out to move the bricks to the fork plate. Packing position, after packing, slide table cylinder 7-1 retracts and prepares to move tile next time.
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