A kind of all-hydraulic conveyer for emptying warehouse of center steering formula and method of work thereof
Technical field
The present invention relates to the all-hydraulic coal bunker of a kind of center steering formula and amass coal conveyer for emptying warehouse, be mainly applicable to the cleaning work of the long-pending coal of bonding in the inner coal bunker in colliery.
Background technology
Coal bunker is as intermediate storage mean necessary in coal production transport, and raw coal is input and output coal bunker constantly.Owing to containing moisture and other impurity in raw coal, As time goes on, raw coal under high pressure can form one deck dung on bulkhead.This layer of dung makes coal bunker wall surface uneven, not only hinders the flowing of raw coal in coal bunker, but also decreases the available space of coal bunker, reduce production efficiency, so coal bunker will be cleared up regularly.
Traditional coal bunker manner of cleaning up is by labor cleaning, and this manner of cleaning up not only work efficiency is low, and there is the noxious gases such as gas in coal bunker, and level of oxygen is low, and the healthy of cleaning personnel in serious threat.Large stretch of long-pending coal is caving or the Frequent Accidents such as coal bunker wall landslide.
Underground coal bunker cleaning robot (CN200910020011.5) amasss coal cleaning although can be used in Bunker, and efficiency is lower, cannot realize long-pending coal cleaning automation.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides the all-hydraulic conveyer for emptying warehouse of a kind of center steering formula, make full use of coal bunker constructional feature and in conjunction with the particular surroundings residing for coal bunker, replace manually enter into coal bunker internal cleaning, ensure coal bunker cleaning safety.
Technical scheme: for achieving the above object, the technical solution used in the present invention is:
The all-hydraulic conveyer for emptying warehouse of a kind of center steering formula, comprise upper spider, lower bearing bracket, swing type mechanism, rotary main shaft, suspension apparatus, counter weight device, bracing or strutting arrangement and equipment, described upper spider being fixed with suspension apparatus is suspended in coal bunker, and described upper spider is supported by some bracing or strutting arrangement horizontal homogeneous and is arranged on coal bunker sidewall; Described upper spider center vertically connects lower bearing bracket by rotary main shaft, and described lower bearing bracket horizontal direction is provided with some equipments; Described upper spider or rotary main shaft are provided with swing type mechanism, and described swing type mechanism drives with lower bearing bracket and is connected, and swing type mechanism drives equipment to horizontally rotate by lower bearing bracket.
Further, described upper spider comprises upper plate, upper bush and upper gusset, and described upper plate is circular flat plate structure, and described upper bush is arranged on upper plate center, and it is firm that described upper bush and upper plate pass through gusset on some well-distributeds; Comprise some upper cylinder barrel permanent seats and upper hydraulic actuating cylinder flange, described upper cylinder barrel permanent seat and upper hydraulic actuating cylinder flange one_to_one corresponding are evenly fixed on upper plate face, and described upper cylinder barrel permanent seat is fixed on outside hydraulic actuating cylinder flange.
Further, described bracing or strutting arrangement comprises support hydraulic pressure oil cylinder, cylinder barrel fixed cap successively by one end to the other end and supports arm head, described support hydraulic pressure oil cylinder is connected with upper hydraulic actuating cylinder flange, described cylinder barrel fixed cap is fixedly connected with upper cylinder barrel permanent seat, the first end of described hold-down arm is connected with the piston rod of support hydraulic pressure oil cylinder, and the other end supports and is arranged on coal bunker sidewall.
Further, described swing type mechanism is fixed on upper spider, comprise motor sleeve and low speed high torque hydraulic motor, described motor sleeve is fixedly installed on upper spider, described low speed high torque hydraulic motor and motor sleeve are fixedly installed, described rotary main shaft is connected by a pair open type gear driving with between low speed high torque hydraulic motor, and described rotary main shaft is connected with lower bearing bracket.
Further, described lower bearing bracket comprises lower shoe, lower sleeve and lower web plate, and described lower shoe is circular flat plate structure, and described lower sleeve is arranged on lower shoe center, and it is firm that described lower sleeve and lower shoe pass through some well-distributed lower web plates; Comprise some lower cylinder barrel permanent seats and lower hydraulic actuating cylinder flange, described lower cylinder barrel permanent seat and lower hydraulic actuating cylinder flange one_to_one corresponding are evenly fixed on lower shoe face, and described lower cylinder barrel permanent seat is fixed on outside lower hydraulic actuating cylinder flange.
Further, described equipment comprises working hydraulic pressure oil cylinder, work cylinder barrel fixed cap and cutterhead successively by one end to the other end, described working hydraulic pressure oil cylinder is connected with lower hydraulic actuating cylinder flange, described work cylinder barrel fixed cap is fixedly connected with lower cylinder barrel permanent seat, described cutterhead one end is connected with the piston rod of working hydraulic pressure oil cylinder, and other end laminating is arranged on coal bunker sidewall.
Further, described rotary main shaft comprises rotary main shaft sleeve, described rotary main shaft sleeve is connected with the lower sleeve of lower bearing bracket, and described rotary main shaft sleeve is connected by a pair open type gear driving with between low speed high torque hydraulic motor.
A method of work for the all-hydraulic conveyer for emptying warehouse of center steering formula, step is as follows:
During operation, the all-hydraulic conveyer for emptying warehouse of center steering formula connects suspension apparatus by down-hole winch, complete machine is placed in coal bunker center, by the camera on equipment, complete machine is transferred to long-pending coal position; Then be positioned at the bracing or strutting arrangement work on upper spider 1, three hydraulic cylinder piston rods stretch out and make support arm head that complete machine is supported on coal bunker inwall; Support after fixing, equipment is started working, and two hydraulic rams stretch back and forth, by cutterhead, long-pending coal are smash pine; After long-pending coal smashes pine, swing type mechanism is started working, and is rotated by the long-pending coal smashing pine and cuts off; After long-pending coal cleans out, by the long-pending coal of camera locking, make complete machine again transfer to next long-pending coal by down-hole winch and clear up.
Beneficial effect: 1) structure is simple, and complete machine overall weight is less, is beneficial to the operation of underground coal mine small space, makes full use of the handling of down-hole car hauler, saves design and manufacture cost.2) replace labor cleaning's coal bunker, improve the safety of coal production, alleviate the labour intensity of workman.3) coal is amassed in mechanical chipping, greatly increases the work efficiency of coal bunker cleaning.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the present invention.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Fig. 3 is upper spider master of the present invention, structural representation of bowing.
Fig. 4 is lower bearing bracket master of the present invention, structural representation of bowing.
Fig. 5 is swing type mechanism structural representation of the present invention.
Fig. 6 is support device structure schematic diagram of the present invention.
Fig. 7 is equipment structural representation of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
Be the all-hydraulic conveyer for emptying warehouse of a kind of center steering formula as shown in Figure 1, 2, comprise upper spider 1, lower bearing bracket 11, swing type mechanism 2, rotary main shaft 2-5, suspension apparatus 3, counter weight device 4, bracing or strutting arrangement 5 and equipment 6, described upper spider 1 is fixed with suspension apparatus 3 to be suspended in coal bunker, described upper spider 1 is supported by some bracing or strutting arrangement 5 horizontal homogeneous and is arranged on coal bunker sidewall, in the present invention, comprise three bracing or strutting arrangements 5 in a plane, and 120 °, uniform interval.Described upper spider 1 center vertically connects lower bearing bracket 11 by rotary main shaft 2-5, be parallel to each other between described upper spider 1 and lower bearing bracket 11, described lower bearing bracket 11 horizontal direction is provided with some equipments 6, in the present invention, comprise two equipments 6 in a plane, and 180 °, uniform interval.Described upper spider 1 or rotary main shaft 2-5 are provided with swing type mechanism 2, and described swing type mechanism 2 drives with lower bearing bracket 11 and is connected, and swing type mechanism 2 drives equipment 6 to horizontally rotate by lower bearing bracket 11.
As Fig. 3, described upper spider 1 comprises upper plate 1-1, upper bush 1-2 and upper gusset 1-4, described upper plate 1-1 is circular flat plate structure, described upper bush 1-2 is arranged on upper plate 1-1 center, described upper bush 1-2 and upper plate 1-1 is firm by gusset 1-4 on some well-distributeds, in the present invention, upper gusset 1-4 is three, and is uniformly distributed; Comprise some upper cylinder barrel permanent seat 1-3 and upper hydraulic actuating cylinder flange 1-5, described upper cylinder barrel permanent seat 1-3 and upper hydraulic actuating cylinder flange 1-5 one_to_one corresponding are evenly fixed on upper plate 1-1 face, described upper cylinder barrel permanent seat 1-3 is fixed on outside hydraulic actuating cylinder flange 1-5, in the present invention, upper cylinder barrel permanent seat 1-3 and upper hydraulic actuating cylinder flange 1-5 is three, and is uniformly distributed.
As Fig. 6, described bracing or strutting arrangement 5 comprises support hydraulic pressure oil cylinder 5-1, cylinder barrel fixed cap 5-2 successively by one end to the other end and supports arm head 5-3, described support hydraulic pressure oil cylinder 5-1 one end is connected with upper hydraulic actuating cylinder flange 1-5, described cylinder barrel fixed cap 5-2 and upper cylinder barrel permanent seat 1-3 is connected and fixed support hydraulic pressure oil cylinder 5-1, described support arm head 5-3 one end is connected with the other end piston rod of support hydraulic pressure oil cylinder 5-1, and the other end supports and is arranged on coal bunker sidewall.
As Fig. 4, described lower bearing bracket 11 comprises lower shoe 11-1, lower sleeve 11-2 and lower web plate 11-4, described lower shoe 11-1 is circular flat plate structure, described lower sleeve 11-2 is arranged on lower shoe 11-1 center, described lower sleeve 11-2 and lower shoe 11-1 is firm by some well-distributed lower web plate 11-4, in the present invention, lower web plate 11-4 is three, and is uniformly distributed; Comprise some lower cylinder barrel permanent seat 11-3 and lower hydraulic actuating cylinder flange 11-5, described lower cylinder barrel permanent seat 11-3 and lower hydraulic actuating cylinder flange 11-5 one_to_one corresponding are evenly fixed on lower shoe 11-1 face, described lower cylinder barrel permanent seat 11-3 is fixed on outside lower hydraulic actuating cylinder flange 11-5, in the present invention, lower cylinder barrel permanent seat 11-3 and lower hydraulic actuating cylinder flange 11-5 is three, and is uniformly distributed.
As Fig. 5, embodiment, described swing type mechanism 2 is fixed on upper spider 1, comprise motor sleeve 2-1 and low speed high torque hydraulic motor 2-2, described motor sleeve 2-1 is fixedly installed on upper spider 1, described low speed high torque hydraulic motor 2-2 and motor sleeve 2-1 is fixedly installed, and described rotary main shaft 2-5 is connected by a pair open type gear driving with between low speed high torque hydraulic motor 2-2.Concrete, described rotary main shaft 2-5 comprises rotary main shaft sleeve 2-4, described rotary main shaft sleeve 2-4 is connected with the lower sleeve 11-2 of lower bearing bracket 11, and described rotary main shaft sleeve 2-4 is connected by a pair open type gear driving with between low speed high torque hydraulic motor 2-2.This open type gear driving: comprise miniature gears 2-7 and big gear wheel 2-3, described miniature gears 2-7 is arranged on the output shaft of low speed high torque hydraulic motor 2-2, and described big gear wheel 2-7 is set on rotary main shaft sleeve 2-4.
As Fig. 7, described equipment 6 comprises working hydraulic pressure oil cylinder 6-1, work cylinder barrel fixed cap 6-2 and cutterhead 6-4 successively by one end to the other end, described working hydraulic pressure oil cylinder 6-1 one end is connected with lower hydraulic actuating cylinder flange 11-5, described work cylinder barrel fixed cap 6-2 and lower cylinder barrel permanent seat 11-3 is connected and fixed working hydraulic pressure oil cylinder 6-1, described cutterhead 6-4 one end is connected with the other end piston rod of working hydraulic pressure oil cylinder 6-1 by spring cotter 6-5, and the laminating of the cutterhead 6-4 other end is arranged on coal bunker sidewall.Described slide rail 6-3 is hinged on lower bearing bracket 11.
A method of work for the all-hydraulic conveyer for emptying warehouse of center steering formula, step is as follows:
During operation, the all-hydraulic conveyer for emptying warehouse of center steering formula connects suspension apparatus 3 by down-hole winch, complete machine is placed in coal bunker center, by the camera on equipment 6, complete machine is transferred to long-pending coal position; Then the bracing or strutting arrangement 5 be positioned on upper spider 1 works, and three hydraulic cylinder piston rods stretch out and make support arm head 5-3 that complete machine is supported on coal bunker inwall; Support after fixing, equipment 6 is started working, and two hydraulic rams stretch back and forth, by cutterhead 6-4, long-pending coal are smash pine; After long-pending coal smashes pine, swing type mechanism 2 is started working, and is rotated by the long-pending coal smashing pine and cuts off; After long-pending coal cleans out, by the long-pending coal of camera locking, make complete machine again transfer to next long-pending coal by down-hole winch and clear up.
The above is only the preferred embodiment of the present invention; be noted that for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.