CN103047866A - Slag removing machine for ore-smelting furnace - Google Patents
Slag removing machine for ore-smelting furnace Download PDFInfo
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Abstract
本发明公开了一种矿热炉用扒渣机,包括:滑道架装置、俯仰装置、升降装置和扒渣装置;通过马达驱动移动台车方式实现扒渣臂前后伸缩、通过液压缸驱动和转轴连接的方式实现扒渣臂俯仰、通过液压缸驱动实现扒渣臂的升降、通过马达驱动扒渣机的旋转,综上整个装置通过液压系统控制扒渣机旋转、俯仰、升降、扒渣臂的伸缩几项动作,从而完成不同位置、不同角度的扒渣作业。
The invention discloses a slag removal machine for a submerged arc furnace, comprising: a slideway frame device, a pitching device, a lifting device and a slag removal device; the slag removal arm is stretched forward and backward by a motor-driven moving trolley, and the slag removal arm is driven by a hydraulic cylinder and The way of connecting the rotating shaft realizes the pitching of the slag scraper arm, the lifting of the slag scraper arm is realized through the drive of the hydraulic cylinder, and the rotation of the slag scraper is driven by the motor. Several actions of telescoping, so as to complete the slag removal operations at different positions and angles.
Description
技术领域technical field
该设备属于冶炼设备,用于对矿热炉冶炼出的铁水进行扒渣操作。The equipment belongs to smelting equipment, and is used for slag removal operation of molten iron smelted by submerged arc furnace.
背景技术Background technique
近矿热炉冶炼的扒渣操作,一直以来是靠人工手动扒渣,作业环境恶劣,而且极易被熔融的渣烫伤,造成安全事故。The slag removal operation near the submerged arc furnace has always been manual slag removal, the working environment is harsh, and it is very easy to be scalded by the molten slag, causing safety accidents.
而传统的扒渣机如果应用于矿热炉领域,存在以下缺点:However, if the traditional slag removal machine is used in the submerged arc furnace field, there are the following disadvantages:
1、由于其结构复杂,价格昂贵,因此投资较高;1. Due to its complex structure and high price, the investment is relatively high;
2、传统扒渣机设备庞大,作业效率高,适用于大渣量的扒渣,而矿热炉冶炼的渣量较少,使用传统扒渣机是大材小用;2. The traditional slag removal machine has huge equipment and high operating efficiency, and is suitable for removing slag with a large amount of slag. However, the amount of slag smelted in submerged arc furnaces is small, and the use of traditional slag removal machines is overkill;
虽然市场上出现很多类型的扒渣机,但都因为造价等原因,没有应用于矿热炉冶炼扒渣,因此市场急需一套结构简单、造价低廉的产品,应用于矿热炉领域。Although there are many types of slag removal machines on the market, they are not used in submerged arc furnace smelting slag removal due to the cost and other reasons. Therefore, the market urgently needs a set of products with simple structure and low cost to be used in the submerged arc furnace field.
发明内容Contents of the invention
针对上述技术问题,本发明要解决的技术问题是提供一种结构简单,能够满足矿热炉扒渣的要求,性价比高,全套设备由液压传动,可实现远距离操作,完全可替代人工扒渣,改善工人劳动强度,减少工人人身安全隐患的扒渣机。In view of the above technical problems, the technical problem to be solved by the present invention is to provide a simple structure, which can meet the requirements of submerged arc furnace slag removal, and has high cost performance. The whole set of equipment is driven by hydraulic pressure, which can realize remote operation and can completely replace manual slag removal , Improve the labor intensity of workers and reduce the hidden dangers of workers' personal safety.
为达到以上目的,通过以下技术方案实现的:In order to achieve the above purpose, it is realized through the following technical solutions:
矿热炉用扒渣机,包括:滑道架装置、俯仰装置、升降装置和扒渣装置;升降装置包括:底座、升降油缸、固定平台和升降平台;固定平台固定在底座上;升降油缸设置于固定平台内部,且底部与底座固定上端与固定平台固定;升降油缸伸出于固定平台,且上端面固定有升降平台;升降平台上端固定有回转轴承,且与回转轴承的外齿圈为可拆卸固定连接;回转轴承内圈上端面固定有回转平台;回转平台上端面固定有俯仰装置;俯仰装置包括:支架和液压缸;支架和用于驱动回转平台旋转的马达Ⅰ固定在回转平台上端面;支架中心在升降油缸的轴线上,且支架上端通过转轴固定有滑道架装置;滑道架装置与回转平台之间设置有液压缸,即液压缸能够驱动滑道架装置绕转轴旋转;The slag removal machine for submerged arc furnace includes: slideway frame device, pitching device, lifting device and slag removal device; the lifting device includes: base, lifting cylinder, fixed platform and lifting platform; the fixed platform is fixed on the base; the lifting cylinder is set It is inside the fixed platform, and the bottom and base are fixed and the upper end is fixed with the fixed platform; the lifting oil cylinder protrudes from the fixed platform, and the upper end surface is fixed with a lifting platform; Disassemble the fixed connection; the upper end surface of the inner ring of the slewing bearing is fixed with a slewing platform; the upper end surface of the slewing platform is fixed with a pitching device; the pitching device includes: a bracket and a hydraulic cylinder; The center of the support is on the axis of the lifting cylinder, and the upper end of the support is fixed with a slideway frame device through the rotating shaft; a hydraulic cylinder is arranged between the slideway frame device and the rotary platform, that is, the hydraulic cylinder can drive the slideway frame device to rotate around the rotating shaft;
滑道架装置包括:固定架、滑道和马达Ⅱ;滑道固定在固定架下端面两侧;马达Ⅱ固定在固定架后端;The slideway frame device includes: fixed frame, slideway and motor II; the slideway is fixed on both sides of the lower end surface of the fixed frame; the motor II is fixed at the rear end of the fixed frame;
扒渣装置包括:移动台车、扒渣臂和扒渣板;移动台车设置于滑道内,且通过滑轮与滑道配合移动;扒渣臂固定在移动台车下端;扒渣板固定在扒渣臂前端面;The slag removal device includes: a mobile trolley, a slag removal arm and a slag removal plate; the mobile trolley is set in the slideway, and moves through the pulley and the slideway; the slag removal arm is fixed on the lower end of the mobile trolley; the slag removal plate is fixed on the Front end face of slag arm;
马达Ⅱ与移动台车之间通过链条传递动力。Power is transmitted between the motor II and the mobile trolley through a chain.
马达Ⅰ和马达Ⅱ采用液压马达;Motor I and Motor II adopt hydraulic motors;
回转平台设置有用于安装马达Ⅰ的通孔;马达Ⅰ通过螺栓固定在回转平台通孔处,且马达Ⅰ输出轴顶部固定的齿套伸出于回转平台下端面与回转轴承外齿圈啮合;The slewing platform is provided with a through hole for installing the motor Ⅰ; the motor Ⅰ is fixed at the through hole of the slewing platform by bolts, and the gear sleeve fixed on the top of the output shaft of the motor Ⅰ protrudes from the lower end surface of the slewing platform to mesh with the outer ring gear of the slewing bearing;
滑道上固定有用于限制扒渣臂行程的限位块;A limit block for limiting the stroke of the slag removal arm is fixed on the slideway;
固定架前端固定有用于辅助扒渣臂为水平运行的辅助板;The front end of the fixed frame is fixed with an auxiliary plate used to assist the slag removal arm to run horizontally;
采用了上述技术方案的本发明具有以下优点:The present invention adopting above-mentioned technical scheme has the following advantages:
1、结构简单,能够满足矿热炉扒渣的要求,性价比高;1. The structure is simple, can meet the requirements of submerged arc furnace slag removal, and has high cost performance;
2、全套设备由液压传动,可实现远距离操作,完全可替代人工扒渣,改善工人劳动强度,减少工人人身安全隐患。2. The whole set of equipment is driven by hydraulic pressure, which can realize long-distance operation. It can completely replace manual slag removal, improve the labor intensity of workers, and reduce the hidden dangers of workers' personal safety.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明的侧视结构示意图。Fig. 1 is a schematic side view of the structure of the present invention.
图2为本发明滑道架装置和扒渣装置侧视结构示意图。Fig. 2 is a side view structural schematic diagram of the slideway frame device and the slag removal device of the present invention.
图3为本发明的回转平台处主视构示意图。Fig. 3 is a schematic diagram of the front view of the slewing platform of the present invention.
图4为本发明的回转平台处侧视构示意图。Fig. 4 is a schematic diagram of the side view of the slewing platform of the present invention.
图5为本发明的升降装置剖面结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of the lifting device of the present invention.
图中:1、滑道架装置,1.1、固定架,1.2、滑道,2、俯仰装置,3、升降装置,4、扒渣装置,5、马达Ⅱ,6、移动台车,7、扒渣臂,8、扒渣板,9、支架,9.1、转轴,10、马达Ⅰ,11、液压缸,12、回转轴承,13、底座,14、升降油缸,15、固定平台,16、升降平台,17、回转平台,18、链条,19、限位块,20、辅助板。In the figure: 1. Slideway frame device, 1.1. Fixed frame, 1.2. Slideway, 2. Pitching device, 3. Lifting device, 4. Slag removing device, 5. Motor II, 6. Mobile trolley, 7. Picking up Slag arm, 8, slag removal plate, 9, bracket, 9.1, rotating shaft, 10, motor Ⅰ, 11, hydraulic cylinder, 12, slewing bearing, 13, base, 14, lifting cylinder, 15, fixed platform, 16, lifting platform , 17, rotary platform, 18, chain, 19, limit block, 20, auxiliary plate.
具体实施方式Detailed ways
如图1所示的矿热炉用扒渣机,包括:滑道架装置1、俯仰装置2、升降装置3和扒渣装置4;升降装置3包括:底座13、升降油缸14、固定平台15和升降平台16,固定平台15固定在底座13上,升降油缸14设置于固定平台15内部,且底部与底座13固定上端与固定平台15固定,升降油缸14伸出于固定平台15,且上端面固定有升降平台16,升降平台16上端固定有回转轴承12,且与回转轴承12的外齿圈为可拆卸固定连接,回转轴承12内圈上端面固定有回转平台17如图5所示,采用这种结构通过升降油缸14来实现升降平台16的升降;The slag removal machine for submerged arc furnace as shown in Figure 1 includes:
回转平台17上端面固定有俯仰装置2;俯仰装置2包括:支架9和液压缸11;支架9和用于驱动回转平台17旋转的马达Ⅰ10固定在回转平台17上端面;支架9中心在升降油缸14的轴线上,且支架9上端通过转轴9.1固定有滑道架装置1;滑道架装置1与回转平台17之间设置有液压缸11,即液压缸11能够驱动滑道架装置1绕转轴9.1旋转如图3和图4所示,采用这样的结构通过液压缸11的伸缩自然实现滑道架装置1的俯仰(即绕转轴9.1旋转),扒渣机的升降和俯仰通过此结构实现;A
滑道架装置1包括:固定架1.1、滑道1.2和马达Ⅱ5;滑道1.2固定在固定架1.1下端面两侧;马达Ⅱ5固定在固定架1.1后端;扒渣装置4包括:移动台车6、扒渣臂7和扒渣板8;移动台车6设置于滑道1.2内,且通过滑轮与滑道1.2配合移动;扒渣臂7固定在移动台车6下端;扒渣板8固定在扒渣臂7前端面;马达Ⅱ5与移动台车6之间通过链条18传递动力,如图2所示,采用这样的结构通过马达Ⅱ5将动力传输给移动台车6,使移动台车6沿着滑道1.2进行移动,这样就自然带动固定在移动台车6上的扒渣臂7和扒渣板8;扒渣机的扒渣臂7的伸缩通过此结构实现;
马达Ⅰ10和马达Ⅱ5采用液压马达;Motor Ⅰ10 and motor Ⅱ5 adopt hydraulic motors;
如图3所示回转平台17设置有用于安装马达Ⅰ10的通孔;马达Ⅰ10通过螺栓固定在回转平台17通孔处,且马达Ⅰ10输出轴顶部固定的齿套伸出于回转平台17下端面与回转轴承12外齿圈啮合,由于回转平台17固定在回转轴承12内圈上,进而本结构能够实现扒渣机的回转;As shown in Figure 3, the
滑道1.2上固定有用于限制扒渣臂8行程的限位块19如图2所示;A limit block 19 for limiting the stroke of the slag removal arm 8 is fixed on the slideway 1.2 as shown in Figure 2;
固定架1.1前端固定有用于辅助扒渣臂8为水平运行的辅助板20如图2所示;The front end of the fixing frame 1.1 is fixed with an auxiliary plate 20 used to assist the slag removal arm 8 to run horizontally, as shown in Figure 2;
采用上述技术方案的本发明为机电液一体化产品,为自行式、全液压驱动。其中扒渣机液压系统实现扒渣臂前后伸缩、扒渣臂上下升降及俯仰、扒渣机旋转几项动作,从而完成不同位置、不同角度的扒渣作业。The present invention adopting the above-mentioned technical scheme is an electromechanical-hydraulic integrated product, which is self-propelled and fully hydraulically driven. Among them, the hydraulic system of the slag scraper realizes the front and rear expansion and contraction of the slag scraper arm, the up and down lifting and pitching of the slag scraper arm, and the rotation of the slag scraper, so as to complete the slag removal operations at different positions and angles.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员在不脱离本发明技术方案范围内,当可利用上诉揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Without departing from the scope of the technical solution of the present invention, the skilled person can use the technical content disclosed in the appeal to make some changes or modify them into equivalent embodiments with equivalent changes. Technical Essence Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
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| CN105571330A (en) * | 2016-03-18 | 2016-05-11 | 吉林大学 | Automatic dust-free slag removing machine for smelting magnesium through Pidgeon process |
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| CN103693376A (en) * | 2013-12-23 | 2014-04-02 | 大连佳林设备制造有限公司 | Rotary elevation retractable belt conveyer |
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| CN105173445B (en) * | 2015-09-14 | 2017-10-24 | 中国矿业大学 | A kind of all-hydraulic conveyer for emptying warehouse of center steering formula and its method of work |
| CN105571330A (en) * | 2016-03-18 | 2016-05-11 | 吉林大学 | Automatic dust-free slag removing machine for smelting magnesium through Pidgeon process |
| CN107014209A (en) * | 2017-04-10 | 2017-08-04 | 沧州临港三菱金属制品有限公司 | DCSP electric furnaces |
| CN107014209B (en) * | 2017-04-10 | 2019-05-14 | 沧州临港三菱金属制品有限公司 | DCSP electric furnace |
| CN115365485A (en) * | 2022-08-05 | 2022-11-22 | 苏州朗信智能科技有限公司 | Slag removing robot |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103047866B (en) | 2015-03-04 |
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