CN105173268A - Packaging device and packaging method of finished tobacco flakes - Google Patents
Packaging device and packaging method of finished tobacco flakes Download PDFInfo
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- CN105173268A CN105173268A CN201510532196.3A CN201510532196A CN105173268A CN 105173268 A CN105173268 A CN 105173268A CN 201510532196 A CN201510532196 A CN 201510532196A CN 105173268 A CN105173268 A CN 105173268A
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Abstract
The invention discloses a packaging device and packaging method of finished tobacco flakes. An output material conveying roller way is arranged below a finished cigarette box, and an output material conveying belt is arranged on the right of the output material conveying roller way. The pressing frequency and the pressing depth of a main pressing head of a tobacco flake pre-pressing mechanism are controlled by a PLC through time. An electronic belt scale is arranged on the left of a feed box and the finished cigarette box and between the feed box and the finished cigarette box, and a feed material conveying belt is arranged above the electronic belt scale. According to the invention, the feed box provides materials, the electronic belt scale weighs the materials in a segmented mode, and material feeding stops when the weight of the tobacco flakes reaches the set weight value. The PLC automatically calls stroke control parameters to determine the stroke of the pressing head according to the feed material pressing frequency and the tobacco flakes are pressed to different heights through the control parameters. One-time pre-pressing of 200-kg tobacco flakes in the past is changed to four-time pre-pressing, 50kg tobacco flakes are pre-pressed each time. Therefore slicing is not needed in the shred making step, breakage and waste in the slicing process are reduced, and intensive production is achieved.
Description
Technical field
The present invention relates to a kind of packaging facilities and packing method of smoked sheet, relate to a kind of packaging facilities and packing method of finished product smoked sheet specifically, belong to the technical field of tobacco product sheet vanning.
Background technology
Along with the development of domestic become more meticulous beating and double roasting process and equipment, improve finished product quality of tobacco, cut the waste and increase operation rate, be subject to the attention of more and more enterprise.Current existing tobacco product sheet vanning is all adopt precompressed packing manner usually, 200 kilograms, every case, when feeding intake production to scrap prodn. line, at least 3 ~ 4 sections of section operations are carried out again by chopping machine, this traditional mode often causes easily making broken in slicing processes, thus produce waste, be very inconvenient in a word.
Summary of the invention
The defect existed for above-mentioned prior art and deficiency, the present invention aims to provide and is a kind ofly not easy to make broken, can to reduce a kind of finished product smoked sheet producing waste packing method in slicing processes.
For achieving the above object, the technical solution adopted in the present invention is: a kind of packaging facilities of finished product smoked sheet, by feed load-transfer device (1), belted electronic balance (2), hopper (3), tobacco finished product (4), main pressure head (5), the roller-way (6) of discharging conveying, discharging conveyor belts (7) and stratification state select switch (8) are formed, a hopper (3) is placed with at the middle part of this packaging facilities, in the top of hopper (3), main pressure head (5) is housed, in the below of hopper (3), tobacco finished product (4) is housed, the roller-way (6) of discharging conveying is equipped with in the below of described tobacco finished product (4), on the right side of the roller-way (6) near described discharging conveying, discharging conveyor belts (7) is housed, and belted electronic balance (2) is equipped with in the left side between described hopper (3) and tobacco finished product (4), feed load-transfer device (1) is also equipped with in the top of described belted electronic balance (2), the depression depths that the main pressure head of machine for prepressing tobacco structure (5) presses down number of times and main pressure head (5) is controlled by the time by PLC.
Further, ground floor smoked sheet (41) is placed with from top to bottom successively in described tobacco finished product (4), second layer smoked sheet (42), third layer smoked sheet (43) and the 4th layer of smoked sheet (44), described main pressure head (5) is provided with main pressure head upper limit proximity switch (51), main pressure head lower limit proximity switch (52) and main pressure head reset switch (53), and described main pressure head upper limit proximity switch (51), main pressure head lower limit proximity switch (52) and main pressure head reset switch (53) set gradually from top to bottom.
Further, smoked sheet is transported to hopper (3) by feed load-transfer device (1), when the smoked sheet weight of described hopper (3) reaches 50 kilograms of setting, feed load-transfer device (1) reverses, and the main pressure head (5) of machine for prepressing tobacco structure presses down, after being depressed into dimensional characteristic, feeding 50 kilograms again, precompressed again, repeats four times, continues to carry forward when after precompressed, the nt wt net weight of every case smoked sheet reaches 200 kilograms.
Further, the weight of each precompressed finished product smoked sheet can need to regulate according to production technology, and be not limited to 50 kilograms, precompressed number of times can regulate according to the weight of precompressed finished product smoked sheet, is not limited to four times.
Further, feed load-transfer device (1) is delivered at the finished product smoked sheet completing beating and double roasting process, deliver to belted electronic balance (2) by feed load-transfer device (1) and complete the metering of online dynamically smoked sheet, the output weight of belted electronic balance (2) is controlled by PLC; Stratification state select switch (8) is that main pressure head (5) presses down number of times and arranges change-over swith, main pressure head (5) often presses down and once namely completes the shaping ground floor of smoked sheet, change conversion at diverse location, ground floor, the second layer, third layer, the 4th layer, the condition selecting of layer 5, layer 6 after controlling via PLC internal processes, can be carried out; Its output drive signal, the main ram hydraulic system of Direct driver carries out pressing down number of times, can be used for the operating function of the corresponding stratification state select switch (8) realizing 1 ~ 6 time.
Principle of work is: by feed load-transfer device (1), belted electronic balance (2), hopper (3), tobacco finished product (4), main pressure head (5), the roller-way (6) of discharging conveying, the packaging facilities of a kind of finished product smoked sheet that discharging conveyor belts (7) and stratification state select switch (8) are formed and packing method to be packed link in precompressed, when operation stratification state select switch (8) selection mode is the 4th layer, smoked sheet delivers to belted electronic balance (2) by feed load-transfer device 1, the running velocity of belted electronic balance (2) is controlled automatically by PLC, finished product smoked sheet falls into tobacco finished product 4 by hopper (3), after belted electronic balance (2) reaches default layering weight 50 kilograms, feed load-transfer device (1) and belted electronic balance (2) stop feed, the main pressure head of machine for prepressing tobacco structure (5) presses down, the action of main pressure head reset switch (53), main pressure head reset switch (53) is open-circuit condition, the depression depths of main pressure head (5) is controlled by the time by PLC, the compression distance size smoked sheet (44) of the 50 kilograms of materials needed can be obtained, pressing time arrives, PLC output drive signal, hydraulic efficiency pressure system drives main pressure head (5) upward movement, until the action of main pressure head reset switch (53), its state is converted to closure state by open-circuit condition, after PLC receives the signal of main pressure head reset switch (53), drive and start feed load-transfer device (1) and belted electronic balance (2), tobacco leaf material is by feed load-transfer device (1) and belted electronic balance (2), hopper (3) enters tobacco finished product (4), again carry out feed, after feed 50 kilograms, feed load-transfer device (1) and belted electronic balance (2) stop feed, the main pressure head of main pressure head (5) machine for prepressing tobacco structure (5) presses down, the action of main pressure head reset switch (53), main pressure head reset switch (53) is open-circuit condition, the depression depths of main pressure head (5) is controlled by the time by PLC, the compression distance size smoked sheet (43) of the 50 kilograms of materials needed can be obtained, pressing time arrives, PLC output drive signal, hydraulic efficiency pressure system drives main pressure head (5) upward movement, until the action of main pressure head reset switch (53), its state is converted to closure state by open-circuit condition.After the signal that PLC receives, drive and start feed load-transfer device (1) and belted electronic balance (2), circulate according to this, until reach the compacting that stratification state select switch (8) selection mode is the 4th layer of complete smoked sheet (42), (41) smoked sheet, realizing smoked sheet weight of material is 200 kilograms, complete the compacting of single case finished product smoked sheet, roller-way (6), discharging conveyor belts (7) that tobacco finished product 4 is carried by discharging deliver to next process section complete follow-uply to claim again, multiple pressure, packaging process.Utility model embodiment completes compacting when smoked sheet is the 4th layer, in addition, also can be completed the compacting of single case 200 kilograms of smoked sheet ground floors, the second layer, third layer, layer 5, layer 6 by said method.Embodiment the most concrete in completing delivers to feed load-transfer device (1) at the finished product smoked sheet completing beating and double roasting process, deliver to belted electronic balance (2) by feed load-transfer device (1) and complete the metering of online dynamically smoked sheet, the output weight of belted electronic balance (2) is controlled by PLC.Stratification state select switch (8) is that main pressure head (5) presses down number of times and arranges change-over swith, main pressure head (5) often presses down and once can realize the shaping ground floor of smoked sheet, change conversion at diverse location, ground floor, the second layer, third layer, the 4th layer, the condition selecting of layer 5, layer 6 after controlling via PLC internal processes, can be carried out.Its output drive signal, the main ram hydraulic system of Direct driver carries out pressing down number of times, can realize the operating function of the corresponding stratification state select switch (8) of 1 ~ 6 time.Namely, when stratification state select switch (8) is for state 1, corresponding smoked sheet weight is 200 kilograms; When stratification state select switch 8 is state 2, corresponding smoked sheet weight is 100 kilograms; When stratification state select switch (8) is for state 3, corresponding smoked sheet weight is 66.67 kilograms; When stratification state select switch (8) is for state 4, corresponding smoked sheet weight is 50 kilograms; When stratification state select switch (8) is for state 5, corresponding smoked sheet weight is 40 kilograms; When stratification state select switch (8) is for state 6, corresponding smoked sheet weight is 33.34 kilograms.
The beneficial effect that the present invention is compared with prior art produced is: the present invention carries out material metage by hopper feeding electronic scale, weigh is carried out in segmentation, after smoked sheet material reaches setting weight value, stop feed, ram travel suppresses number of times by PLC Automatically invoked Stroke Control parameter according to feed, the smoked sheet material compacting of differing heights is carried out by controling parameters, the smoked sheet Change Weight To of original disposable precompressed 200 kilograms is divided into four precompressed, each precompressed 50 kilograms, thus produce four layers of 50 kilograms of smoked sheet, enter fiber tow production process procedure without the need to cutting into slices again, operating personal is directly pried open one deck 50 kilograms of smoked sheets and can be used, reduce to smoked sheet again slicing processes produce make broken, cut the waste, realize lean to produce.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is packaging facilities and the packing method layout schematic diagram of a kind of finished product smoked sheet of the present invention;
Fig. 2 is the corresponding belted electronic balance 2 weight relationships figure of component parts stratification state select switch of the present invention;
Wherein, indicate in figure: 1-feed load-transfer device, 2-belted electronic balance, 3-hopper, 4-tobacco finished product, 5-main pressure head, the roller-way of 6-discharging conveying, 7-discharging conveyor belts, 8-stratification state select switch;
41-ground floor smoked sheet, 42-second layer smoked sheet, 43-third layer smoked sheet, 44-the four layer of smoked sheet, 51-main pressure head upper limit proximity switch, 52-main pressure head lower limit proximity switch, 53-main pressure head reset switch.
Detailed description of the invention
As Fig. 1, the packaging facilities of a kind of finished product smoked sheet shown in Fig. 2 and packing method, by feed load-transfer device 1, belted electronic balance 2, hopper 3, tobacco finished product 4, main pressure head 5, the roller-way 6 of discharging conveying, discharging conveyor belts 7 and stratification state select switch 8 are formed, a hopper 3 is placed with at the middle part of this packaging facilities, main pressure head 5 is housed above hopper 3, in the below of hopper 3, tobacco finished product 4 is housed, the roller-way 6 of discharging conveying is equipped with in the below of described tobacco finished product 4, on the right side of the roller-way 6 near described discharging conveying, discharging conveyor belts 7 is housed, and belted electronic balance 2 is equipped with in the left side between described hopper 3 and tobacco finished product 4, feed load-transfer device 1 is also equipped with in the top of described belted electronic balance 2, the depression depths that the main pressure head of machine for prepressing tobacco structure 5 presses down number of times and main pressure head 5 is controlled by the time by PLC.
Further, ground floor smoked sheet 41, second layer smoked sheet 42, third layer smoked sheet 43 and the 4th layer of smoked sheet 44 is placed with from top to bottom successively in described tobacco finished product 4, described main pressure head 5 is provided with main pressure head upper limit proximity switch 51, main pressure head lower limit proximity switch 52 and main pressure head reset switch 53, and described main pressure head upper limit proximity switch 51, main pressure head lower limit proximity switch 52 and main pressure head reset switch 53 set gradually from top to bottom.
Further, smoked sheet is transported to hopper 3 by feed load-transfer device 1, when the smoked sheet weight of described hopper 3 reaches 50 kilograms of setting, feed load-transfer device 1 reverses, and the main pressure head 5 of machine for prepressing tobacco structure presses down, after being depressed into dimensional characteristic, feeding 50 kilograms again, precompressed again, repeats four times, continues to carry forward when after precompressed, the nt wt net weight of every case smoked sheet reaches 200 kilograms.
Further, the weight of each precompressed finished product smoked sheet can need to regulate according to production technology, and be not limited to 50 kilograms, precompressed number of times can regulate according to the weight of precompressed finished product smoked sheet, is not limited to four times.
Deliver to feed load-transfer device 1 at the finished product smoked sheet completing beating and double roasting process, deliver to belted electronic balance 2 by feed load-transfer device 1 and complete the metering of online dynamically smoked sheet, the output weight of belted electronic balance 2 is controlled by PLC; Stratification state select switch 8 is that main pressure head 5 presses down number of times and arranges change-over swith, main pressure head 5 often presses down and once namely completes the shaping ground floor of smoked sheet, change conversion at diverse location, ground floor, the second layer, third layer, the 4th layer, the condition selecting of layer 5, layer 6 after controlling via PLC internal processes, can be carried out; Its output drive signal, the main ram hydraulic system of Direct driver carries out pressing down number of times, can be used for the operating function of the corresponding stratification state select switch 8 realizing 1 ~ 6 time.
Embodiment 1: the four layer of smoked sheet compacting
In precompressed packing link, when operation stratification state select switch 8 selection mode is the 4th layer, smoked sheet delivers to belted electronic balance 2 by feed load-transfer device 1, the running velocity of belted electronic balance 2 is controlled automatically by PLC, finished product smoked sheet falls into tobacco finished product 4 by hopper 3, after belted electronic balance 2 reaches default layering weight 50 kilograms, feed load-transfer device 1 and belted electronic balance 2 stop feed, the main pressure head 5 of machine for prepressing tobacco structure presses down, the action of main pressure head reset switch 53, main pressure head reset switch 53 is open-circuit condition, the depression depths of main pressure head 5 is controlled by the time by PLC, the compression distance size smoked sheet 44 of the 50 kilograms of materials needed can be obtained, pressing time arrives, PLC output drive signal, hydraulic efficiency pressure system drives main pressure head 5 upward movement, until the action of main pressure head reset switch 53, its state is converted to closure state by open-circuit condition, after PLC receives the signal of main pressure head reset switch 53, drive and start feed load-transfer device 1 and belted electronic balance 2, tobacco leaf material is by feed load-transfer device 1 and belted electronic balance 2, hopper 3 enters tobacco finished product 4, again carry out feed, after feed 50 kilograms, feed load-transfer device 1 and belted electronic balance 2 stop feed, the main pressure head 5 of main pressure head 5 machine for prepressing tobacco structure presses down, the action of main pressure head reset switch 53, main pressure head reset switch 53 is open-circuit condition, the depression depths of main pressure head 5 is controlled by the time by PLC, the compression distance size smoked sheet 43 of the 50 kilograms of materials needed can be obtained, pressing time arrives, PLC output drive signal, hydraulic efficiency pressure system drives main pressure head 5 upward movement, until the action of main pressure head reset switch 53, its state is converted to closure state by open-circuit condition.After the signal that PLC receives, drive and start feed load-transfer device 1 and belted electronic balance 2, circulate according to this, until reach the compacting that stratification state select switch 8 selection mode is the 4th layer of complete second layer smoked sheet 42, ground floor smoked sheet 41 smoked sheet, realizing smoked sheet weight of material is 200 kilograms, complete the compacting of single case finished product smoked sheet, roller-way 6, discharging conveyor belts 7 that tobacco finished product 4 is carried by discharging deliver to next process section complete follow-uply to claim again, multiple pressure, packaging process.
Embodiment 2: layer 5 smoked sheet is suppressed
In precompressed packing link, when operation stratification state select switch 8 selection mode is layer 5, smoked sheet delivers to belted electronic balance 2 by feed load-transfer device 1, the running velocity of 2, in time, is controlled automatically by PLC, finished product smoked sheet falls into tobacco finished product 4 by hopper 3, after belted electronic balance 2 reaches preliminary hearing layering weight 40 kilograms, feed load-transfer device 1 and belted electronic balance 2 stop feed, the main pressure head 5 of main pressure head 5 machine for prepressing tobacco structure presses down, the action of main pressure head reset switch 53, main pressure head reset switch 53 is open-circuit condition, the depression depths of main pressure head is controlled by the time by PLC, the compression distance size smoked sheet 44 of the 40 kilograms of materials needed can be obtained, pressing time arrives, PLC output drive signal, hydraulic efficiency pressure system drives main pressure head 5 upward movement, until the action of main pressure head reset switch 53, its state is converted to closure state by open-circuit condition, after PLC receives the signal of main pressure head reset switch 53, drive and start feed load-transfer device 1 and belted electronic balance 2, tobacco leaf material is by feed load-transfer device 1 and belted electronic balance 2, hopper 3 enters tobacco finished product 4, again carry out feed, after feed 40 kilograms, feed load-transfer device 1 and belted electronic balance 2 stop feed, the main pressure head 5 of main pressure head 5 machine for prepressing tobacco structure presses down, the action of main pressure head reset switch 53, main pressure head reset switch 53 is open-circuit condition, the depression depths of main pressure head 5 is controlled by the time by PLC, the compression distance size smoked sheet 43 of the 40 kilograms of materials needed can be obtained, pressing time arrives, PLC output drive signal, hydraulic efficiency pressure system drives main pressure head 5 upward movement, until the action of main pressure head reset switch 53, its state is converted to closure state by open-circuit condition.After PLC receives the signal of main pressure head reset switch 53, drive and start feed load-transfer device 1 and belted electronic balance 2, circulate according to this, until reach the compacting that stratification state select switch 8 selection mode is the complete second layer smoked sheet 42 of layer 5, ground floor smoked sheet 41, realizing smoked sheet weight of material is 200 kilograms, complete the compacting of single case finished product smoked sheet, roller-way 6, discharging conveyor belts 7 that tobacco finished product 4 is carried by discharging deliver to next process section complete follow-uply to claim again, multiple pressure, packaging process.
Single case 200 kilograms of smoked sheets can be completed by said method and be divided into ground floor, the second layer, third layer, the 4th layer, the compacting of layer 5 and layer 6, embodiment the most concrete in completing delivers to feed load-transfer device 1 at the finished product smoked sheet completing beating and double roasting process, deliver to belted electronic balance 2 by feed load-transfer device 1 and complete the metering of online dynamically smoked sheet, the output weight of belted electronic balance 2 is controlled by PLC.Stratification state select switch 8 is that main pressure head 5 presses down number of times and arranges change-over swith, main pressure head 5 often presses down and once can realize the shaping ground floor of smoked sheet, change conversion at diverse location, ground floor, the second layer, third layer, the 4th layer, the condition selecting of layer 5, layer 6 after controlling via PLC internal processes, can be carried out.Its output drive signal, the main ram hydraulic system of Direct driver carries out pressing down number of times, can realize the operating function of the corresponding stratification state select switch 8 of 1 ~ 6 time.Namely, when stratification state select switch 8 is state 1, corresponding smoked sheet weight is 200 kilograms; When stratification state select switch 8 is state 2, corresponding smoked sheet weight is 100 kilograms; When stratification state select switch 8 is state 3, corresponding smoked sheet weight is 66.67 kilograms; When stratification state select switch 8 is state 4, corresponding smoked sheet weight is 50 kilograms; When stratification state select switch 8 is state 5, corresponding smoked sheet weight is 40 kilograms; When stratification state select switch 8 is state 6, corresponding smoked sheet weight is 33.34 kilograms.
As shown in Figure 1, the finished product smoked sheet completing beating and double roasting process delivers to feed load-transfer device 1, and deliver to belted electronic balance 2 by 1 and complete the metering of online dynamically smoked sheet, the output weight of 2 is controlled by PLC (Programmable Logic Controller).Stratification state select switch 8 is that main pressure head presses down number of times and arranges change-over swith, main pressure head 5 often presses down and once can realize the shaping ground floor of smoked sheet, change conversion at diverse location, the condition selecting of 1,2,3,4,5,6 layer after controlling via PLC internal processes, can be carried out.Its output drive signal, the main ram hydraulic system of Direct driver carries out pressing down number of times, can realize the operating function of the correspondence 8 of 1 ~ 6 time.
Claims (5)
1. the packaging facilities of a finished product smoked sheet, by feed load-transfer device (1), belted electronic balance (2), hopper (3), tobacco finished product (4), main pressure head (5), the roller-way (6) of discharging conveying, discharging conveyor belts (7) and stratification state select switch (8) are formed, a hopper (3) is placed with at the middle part of this packaging facilities, in the top of hopper (3), main pressure head (5) is housed, in the below of hopper (3), tobacco finished product (4) is housed, it is characterized in that: the roller-way (6) of discharging conveying is equipped with in the below of described tobacco finished product (4), on the right side of the roller-way (6) near described discharging conveying, discharging conveyor belts (7) is housed, and belted electronic balance (2) is equipped with in the left side between described hopper (3) and tobacco finished product (4), feed load-transfer device (1) is also equipped with in the top of described belted electronic balance (2), the depression depths that the main pressure head of machine for prepressing tobacco structure (5) presses down number of times and main pressure head (5) is controlled by the time by PLC.
2. the packaging facilities of a kind of finished product smoked sheet according to claim 1, it is characterized in that: in described tobacco finished product (4), be placed with ground floor smoked sheet (41) from top to bottom successively, second layer smoked sheet (42), third layer smoked sheet (43) and the 4th layer of smoked sheet (44), described main pressure head (5) is provided with main pressure head upper limit proximity switch (51), main pressure head lower limit proximity switch (52) and main pressure head reset switch (53), and described main pressure head upper limit proximity switch (51), main pressure head lower limit proximity switch (52) and main pressure head reset switch (53) set gradually from top to bottom.
3. the packaging facilities of a kind of finished product smoked sheet according to claim 1, it is characterized in that: smoked sheet is transported to hopper (3) by feed load-transfer device (1), when the smoked sheet weight of described hopper (3) reaches 50 kilograms of setting, feed load-transfer device (1) reverses, and the main pressure head (5) of machine for prepressing tobacco structure presses down, after being depressed into dimensional characteristic, feeding 50 kilograms again, precompressed again, repeats four times, continues to carry forward when after precompressed, the nt wt net weight of every case smoked sheet reaches 200 kilograms.
4. the packaging facilities of a kind of finished product smoked sheet according to claim 3, it is characterized in that: the weight of each precompressed finished product smoked sheet can regulate according to production technology needs, be not limited to 50 kilograms, precompressed number of times can regulate according to the weight of precompressed finished product smoked sheet, is not limited to four times.
5. the using method of a finished product smoked sheet packaging facilities, it is characterized in that: deliver to feed load-transfer device (1) at the finished product smoked sheet completing beating and double roasting process, deliver to belted electronic balance (2) by feed load-transfer device (1) and complete the metering of online dynamically smoked sheet, the output weight of belted electronic balance (2) is controlled by PLC; Stratification state select switch (8) is that main pressure head (5) presses down number of times and arranges change-over swith, main pressure head (5) often presses down and once namely completes the shaping ground floor of smoked sheet, change conversion at diverse location, ground floor, the second layer, third layer, the 4th layer, the condition selecting of layer 5, layer 6 after controlling via PLC internal processes, can be carried out; Its output drive signal, the main ram hydraulic system of Direct driver carries out pressing down number of times, can be used for the operating function of the corresponding stratification state select switch (8) realizing 1 ~ 6 time.
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