CN105171994A - 3500-ton vulcanizing machine device - Google Patents
3500-ton vulcanizing machine device Download PDFInfo
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- CN105171994A CN105171994A CN201510665456.4A CN201510665456A CN105171994A CN 105171994 A CN105171994 A CN 105171994A CN 201510665456 A CN201510665456 A CN 201510665456A CN 105171994 A CN105171994 A CN 105171994A
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- gusset
- underbeam
- upper beam
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Abstract
The invention discloses a 3500-ton vulcanizing machine device and belongs to the technical field of industrial vulcanization. The 3500-ton vulcanizing machine device comprises an upper beam, guide columns, hot plates, a movable beam, a lower beam, quick oil cylinders, pressurizing oil cylinders and an oil tank. The device is used for vulcanizing a rubber plate with the dimension being 1800*1800mm. The upper beam is fixed through the guide columns by means of bolts. The quick oil cylinders are installed on the two sides of the lower beam. The two ends of the movable beam are connected with push rods of the quick oil cylinders through bolts respectively. The movable beam can be adjusted through the quick oil cylinders to move up and down rapidly along the guide columns so that a machined piece can be taken and placed rapidly. The hot plates are installed on the surface of the lower portion of the upper beam and the surface of the upper portion of the movable beam and used for heating a piece to be machined. The pressurizing oil cylinders are evenly distributed on the lower beam. Push rods of the pressurizing oil cylinders make contact with four round notches corresponding to the surface of the lower portion of the movable beam respectively. The pressurizing oil cylinders indirectly apply pressure to the piece to be machined by acting on the movable beam.
Description
Technical field:
The invention belongs to industrial sulfurization technology field, being specifically related to a kind of 3500 tons of vulcanizer devices, is the sulfuration of the rubber part of 1800 × 1800mm for full-size.
Background technology:
Treat that sulfuration workpiece is the rubber slab of 1800 × 1800mm, the sulfuration packing pressure of needs is 3500 tons, domesticly at present there is no this large-scale vulcanizing equipment, very large according to the vulcanizer part three-dimensional dimension of mechanics of materials estimation, is almost difficult to make.
Summary of the invention:
The present invention is directed to the above technical problem that prior art exists, proposing a kind of 3500 tons of vulcanizer devices, for being of a size of the sulfuration of the rubber slab of 1800 × 1800mm.This device adopts fast cylinder to move dynamic beam, puts into workpiece to be added and take out workpiece after processing before making to have between upper beam and dynamic beam certain distance to be convenient to process.Pressurized cylinder provides pressure, and pressurized cylinder applies pressure indirectly to machined part by acting on dynamic beam, simultaneously by heater plate workpiece to be added.Again move dynamic beam by fast cylinder after reaching the cure time of setting and take out the workpiece processed.
A kind of 3500 tons of vulcanizer devices provided by the invention comprise upper beam 1, guide pillar 2, hot plate 3, dynamic beam 4, underbeam 5, Quick cylinder 6, pressurization oil cylinder 7 and fuel tank 8; The grooving in ground of described underbeam 5 is placed, and four symmetrically arranged guide pillars 2 are respectively by being bolted on underbeam 5, and described upper beam 1 is bolted on described guide pillar 2, and described upper beam 1 adopts upper and lower two-layer case structure; Two Quick cylinders be arranged symmetrically with 6 are arranged on the both sides of described underbeam 5; Described dynamic beam 4 is between described upper beam 1 and described underbeam 5, and the two ends, left and right of described dynamic beam 4 are connected respectively by the push rod of bolt with described Quick cylinder 6; Described hot plate 3 is loaded on the lower surface of described upper beam 1 and the upper face of described dynamic beam 4 respectively; The pressurization oil cylinder 7 of four uniform installations is arranged on described underbeam 5, four circular notches that the push rod of described pressurization oil cylinder 7 is corresponding with the lower surface of described dynamic beam 4 respectively contact, limit, described underbeam 5 top four midpoint arranges limited block, described fuel tank 8 is arranged on the right side of described device, and described fuel tank 8 connects described pressurization oil cylinder 7 and described Quick cylinder 6 respectively.
Described upper beam 1 adopts upper and lower two-layer case structure, and described upper beam 1 comprises upper beam top panel 9, upper beam top box side plate 12, upper beam top box gusset 41, upper beam median septum 13, upper beam nowel gusset 42, upper beam nowel side plate 16 and upper beam base plate 17; Described upper beam top box gusset 41 is made up of the horizontal gusset 11 of two row's upper beam top boxs and the vertical gusset 10 of three row's upper beam top boxs, and described upper beam nowel gusset 42 is made up of the horizontal gusset 14 of upper beam nowel and the vertical short gusset 15 of upper beam nowel, is welded between each gusset.
Described dynamic beam 4 comprises dynamic beam top panel 18, dynamic beam Quick cylinder side plate 19, dynamic beam gusset 43, dynamic beam Quick cylinder connecting plate 23, dynamic beam side plate 24 and dynamic beam base plate 25; Described dynamic beam gusset 43 comprise the vertical short gusset 22, two groups of the dynamic beam being distributed on corner place be arranged symmetrically with the horizontal gusset 20 of dynamic beam that often group is two rows and two groups be arranged symmetrically with the vertical gusset 21 of dynamic beam that often group is two rows, be welded between each gusset.
Described underbeam 5 comprises vertical gusset 38, base intermediate lateral gusset 39 and base lower web plate 40 in the middle of underbeam top panel 26, underbeam Quick cylinder connecting plate 27, underbeam Quick cylinder side plate 28, underbeam gusset 44, underbeam side plate 34, underbeam lower panel 35, the vertical short gusset 36 of base, base cross side gusset 37, base; Described underbeam gusset 44 has four groups of "T"-shaped gussets be made up of the vertical gusset of underbeam 33 and the horizontal short gusset 31 of underbeam at corner place, both sides are gusset 32 in the underbeam be arranged symmetrically with, mid portion is the vertical short gusset 29 of two row's underbeams and the horizontal gusset 30 of two row's underbeams, " ten " word gusset that base gusset is made up of gusset 38 vertical in the middle of two base cross side gussets 37 be arranged symmetrically with, base and base intermediate lateral gusset 39 is formed, base intermediate lateral gusset 39 two ends are respectively equipped with the vertical short gusset 36 of base, are welded between each gusset.
In the present invention, upper beam, dynamic beam and underbeam adopt the welding of sheet metal parts to form, and adopt box Welding Structure, while proof strength and rigidity, dramatically reduce the weight of frame; The bending stress that upper beam produces after mainly bearing mould pressurized, is designed to upper and lower two-layer case structure, and superstructure major design object reduces its stress deformation, and understructure mainly bears bending stress, avoids larger stress to concentrate; Adopt two groups of Quick cylinders to move dynamic beam, pressurization oil cylinder provides required sulfide stress.
Accompanying drawing illustrates:
Fig. 1: be the present invention's 3500 tons of vulcanizer apparatus structure schematic diagrames;
Fig. 2: be the upper beam structure schematic diagram in apparatus of the present invention;
Fig. 3: be the dynamic girder construction schematic diagram in apparatus of the present invention;
Fig. 4: be the lower beam structure schematic diagram in apparatus of the present invention.
In figure: 1: upper beam; 2: guide pillar; 3: hot plate; 4: dynamic beam; 5: underbeam; 6: Quick cylinder; 7: pressurization oil cylinder; 8: fuel tank; 9: upper beam top panel; 10: the vertical gusset of upper beam top box; 11: the horizontal gusset of upper beam top box; 12: upper beam top box side plate; 13: upper beam median septum; 14: the horizontal gusset of upper beam nowel; 15: the vertical short gusset of upper beam nowel; 16: upper beam nowel side plate; 17: upper beam base plate; 18: dynamic beam top panel; 19: dynamic beam Quick cylinder side plate; 20: the horizontal gusset of dynamic beam; 21: the dynamic vertical gusset of beam; 22: the dynamic vertical short gusset of beam; 23: dynamic beam Quick cylinder connecting plate; 24: dynamic beam side plate; 25: dynamic beam base plate; 26: underbeam top panel; 27: underbeam Quick cylinder connecting plate; 28: underbeam Quick cylinder side plate; 29: the vertical short gusset of underbeam; 30: the horizontal gusset of underbeam; 31: underbeam is short gusset laterally; 32: gusset in underbeam; 33: the vertical gusset of underbeam; 34: underbeam side plate; 35: underbeam lower panel; 36: the vertical short gusset of base; 37: base cross side gusset; 38: vertical gusset in the middle of base; 39: base intermediate lateral gusset; 40: base lower web plate; 41: upper beam top box gusset; 42: upper beam nowel gusset; 43: dynamic beam gusset; 44: underbeam gusset.
Detailed description of the invention:
A kind of 3500 tons of vulcanizer devices provided by the present invention, these this words comprise upper beam 1, guide pillar 2, hot plate 3, dynamic beam 4, underbeam 5, Quick cylinder 6, add and be pressed with cylinder 7 and fuel tank 8; Underbeam 5 grooving in ground is placed, four guide pillars 2 are for position assurance operating accuracy, lower end is fixed by bolts to underbeam 5 four jiaos respectively, upper beam 1 is fixed with bolt by guide pillar 2, upper beam 1 adopts upper and lower two-layer case structure, understructure mainly bears bending stress, and superstructure mainly reduces its stress deformation, and after ensureing upper beam pressurized, distortion is less than 0.2mm.Two symmetrically arranged Quick cylinders 6 are installed on the both sides of underbeam 5, and the push rod of Quick cylinder 6 is connected with the two ends, left and right of bolt with dynamic beam 4 respectively, can regulate dynamic beam 4 that beam 4 is moved up and down fast along guide pillar 2 by Quick cylinder 6.Group hot plate 3 is loaded on upper beam lower surface and dynamic beam upper face respectively, and underbeam 5 is placed in underground grooving, and the space of a height about 1m is left in the bottom of underbeam, is convenient to the I&M carrying out oil pipe.Oil cylinder 7 is uniform is arranged on underbeam 5 in four pressurizations, four circular notches that the push rod of pressurization oil cylinder 8 is corresponding with dynamic beam 4 lower surface respectively contact, four circular notches can make beam stress average, reduce the service life that moment of flexure increases dynamic beam, limit, underbeam 5 top four midpoint exceedes lower position by the anti-stop beam of limited location block and impacts oil cylinder.Fuel tank 8 is placed on the right side of device, and pipeline adopts symmetrical structure, for ensureing the synchronous of four oil cylinders, must ensure that the oil circuit length of each oil cylinder is equal.Hydraulic oil flows into pressurization oil cylinder 7 and Quick cylinder 6 by oil inlet pipe, and for pressurization oil cylinder 7 and Quick cylinder 6 provide hydraulic oil, hydraulic oil is back to fuel tank 8 by oil returning tube.
Before work, check in fuel tank, whether hydraulic oil reaches required scale, and whether guide rail lubricates; Check that whether each pipeline is intact, connect hot plate 3 circuit, Quick cylinder 7 release, dynamic beam 4 is in lower position.
During work, put into workpiece to be added, workpiece to be added should be placed on hot plate 3 centre position, with filler, the space between hot plate 3 and workpiece to be added is filled up, and the push rod of Quick cylinder 6 promotes dynamic beam 4 and moves up along guide pillar 2, clamps workpiece to be added.Specific works flow process is as follows:
(1) fuel tank 8 is by inflow pipeline to pressurization oil cylinder 7 injection liquid force feed, and pressurization oil cylinder 7 push rod promotes dynamic beam 4 to workpiece pressurization to be added until the pressure that workpiece to be added loads reaches the force value of expection setting.
(2) pressurize while oil cylinder 7 pressurizes and open hot plate 3 power supply, start hot plate 3, setting curing temperature, treats that hot plate 3 reaches design temperature, and the pressure of loading starts to carry out sulfuration after reaching the force value of expection setting.
(3) disconnect hot plate 3 power supply after reaching the cure time of setting, after cooling to regulation and opening plate temperature, the release of pressurization oil cylinder 7, Quick cylinder 6 release, dynamic beam 4 moves to limited block place fast along guide pillar 2, and take out the workpiece processed, sulfuration terminates.
(4) continue to put into next workpiece to be added, repeat above vulcanisation step.
Claims (4)
1. 3500 tons of vulcanizer devices, is characterized in that this vulcanizer device comprises upper beam (1), guide pillar (2), hot plate (3), dynamic beam (4), underbeam (5), Quick cylinder (6), pressurization oil cylinder (7) and fuel tank (8); Described underbeam (5) grooving in ground is placed, four symmetrically arranged guide pillars (2) are respectively by being bolted on underbeam (5), described upper beam (1) is bolted on described guide pillar (2), and described upper beam (1) adopts upper and lower two-layer case structure; Two Quick cylinders be arranged symmetrically with (6) are arranged on the both sides of described underbeam (5); Described dynamic beam (4) is positioned between described upper beam (1) and described underbeam (5), and the two ends, left and right of described dynamic beam (4) are connected respectively by the push rod of bolt with described Quick cylinder (6); Described hot plate (3) is loaded on the lower surface of described upper beam (1) and the upper face of described dynamic beam (4) respectively; The pressurization oil cylinder (7) of four uniform installations is arranged on described underbeam (5), four circular notches that the push rod of described pressurization oil cylinder (7) is corresponding with the lower surface of described dynamic beam (4) respectively contact, limit, described underbeam (5) top four midpoint arranges limited block, described fuel tank (8) is arranged on the right side of described device, and described fuel tank (8) connects described pressurization oil cylinder (7) and described Quick cylinder (6) respectively.
2. a kind of 3500 tons of vulcanizer devices according to claim 1, it is characterized in that described upper beam (1) adopts upper and lower two-layer case structure, described upper beam (1) comprises upper beam top panel (9), upper beam top box side plate (12), upper beam top box gusset (41), upper beam median septum (13), upper beam nowel gusset (42), upper beam nowel side plate (16) and upper beam base plate (17); Described upper beam top box gusset (41) is made up of the two horizontal gussets (11) of row's upper beam top box and the three rows' vertical gusset of upper beam top box (10), described upper beam nowel gusset (42) is made up of the horizontal gusset (14) of upper beam nowel and the vertical short gusset (15) of upper beam nowel, is welded between each gusset.
3. a kind of 3500 tons of vulcanizer devices according to claim 1, is characterized in that described dynamic beam (4) comprises dynamic beam top panel (18), dynamic beam Quick cylinder side plate (19), dynamic beam gusset (43), dynamic beam Quick cylinder connecting plate (23), dynamic beam side plate (24) and dynamic beam base plate (25); Described dynamic beam gusset (43) comprise the vertical short gusset of the dynamic beam being distributed on corner place (22), two groups be arranged symmetrically with the horizontal gusset (20) of dynamic beam that often group is two rows and two groups be arranged symmetrically with the vertical gusset of dynamic beam (21) that often group is two rows, be welded between each gusset.
4. a kind of 3500 tons of vulcanizer devices according to claim 1, is characterized in that described underbeam (5) comprises vertical gusset (38), base intermediate lateral gusset (39) and base lower web plate (40) in the middle of underbeam top panel (26), underbeam Quick cylinder connecting plate (27), underbeam Quick cylinder side plate (28), underbeam gusset (44), underbeam side plate (34), underbeam lower panel (35), the vertical short gusset (36) of base, base cross side gusset (37), base, described underbeam gusset (44) has four groups of "T"-shaped gussets be made up of the vertical gusset of underbeam (33) and the horizontal short gusset (31) of underbeam at corner place, both sides are gusset (32) in the underbeam be arranged symmetrically with, mid portion is the vertical short gusset (29) of two row's underbeams and the horizontal gusset (30) of two row's underbeams, the base cross side gusset (37) that base gusset is arranged symmetrically with by two, " ten " word gusset that in the middle of base, vertical gusset (38) and base intermediate lateral gusset (39) are formed is formed, described base intermediate lateral gusset (39) two ends are respectively equipped with the vertical short gusset (36) of base, be welded between each gusset.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510665456.4A CN105171994A (en) | 2015-10-12 | 2015-10-12 | 3500-ton vulcanizing machine device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510665456.4A CN105171994A (en) | 2015-10-12 | 2015-10-12 | 3500-ton vulcanizing machine device |
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| Publication Number | Publication Date |
|---|---|
| CN105171994A true CN105171994A (en) | 2015-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510665456.4A Pending CN105171994A (en) | 2015-10-12 | 2015-10-12 | 3500-ton vulcanizing machine device |
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| CN (1) | CN105171994A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4453902A (en) * | 1983-08-04 | 1984-06-12 | Mcneil-Akron, Inc. | Tire curing press |
| CN201501068U (en) * | 2009-09-22 | 2010-06-09 | 乐山市亚轮模具有限公司 | Giant all-steel wire radial off-the-road new tire vulcanizer |
| CN202498665U (en) * | 2011-12-01 | 2012-10-24 | 巢湖市新力源液压机械有限公司 | Novel cross beam for flat vulcanizing machine |
| CN103057144A (en) * | 2012-12-31 | 2013-04-24 | 福建海源自动化机械股份有限公司 | Large-tonnage hydraulic press with rapid stroke |
-
2015
- 2015-10-12 CN CN201510665456.4A patent/CN105171994A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4453902A (en) * | 1983-08-04 | 1984-06-12 | Mcneil-Akron, Inc. | Tire curing press |
| CN201501068U (en) * | 2009-09-22 | 2010-06-09 | 乐山市亚轮模具有限公司 | Giant all-steel wire radial off-the-road new tire vulcanizer |
| CN202498665U (en) * | 2011-12-01 | 2012-10-24 | 巢湖市新力源液压机械有限公司 | Novel cross beam for flat vulcanizing machine |
| CN103057144A (en) * | 2012-12-31 | 2013-04-24 | 福建海源自动化机械股份有限公司 | Large-tonnage hydraulic press with rapid stroke |
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Application publication date: 20151223 |