A kind of glass production sanding apparatus
Technical field
The invention belongs to field of glass production technology, particularly relate to a kind of glass production sanding apparatus.
Background technology
World's plate glass output 4,300 ten thousand tons, the plate glass output of China accounts for 40% of Gross World Product, and China Float Glass Industry output accounts for 38% of world's float glass output.Existing 143 floatation glass production lines of China, average every bar production line production capacity every day is 456 tons.
At present, in glass production process, adopt cutting machine by the glass of glass-cutting frustillatum, then pieces of glass is sprayed paint, before spraying paint, for the pieces of glass after cutting, the rough surface of its cut edge, needs to polish to its edge, repair.Because the size of the pieces of glass after cutting is less, when adopting sander to polish to its edge, be difficult to polish, therefore the whole process of grinding process is by manual polishing, but manual polishing efficiency is extremely low, labour intensity is large, polishing quality is also difficult to ensure, and the dust pollution produced when polishing is extremely serious, healthy very harmful to the staff of polishing, and in operation, easily there is industrial accident.
Summary of the invention
The object of the invention is to solve the above-mentioned technical problem existed in prior art, a kind of glass production sanding apparatus is provided, the discharging opening of glass conveyer device and clamp frame Dock With Precision Position, pieces of glass is transported in clamp frame by thrust unit, by grinding wheel, pieces of glass edge is polished, repaired, solve the problem of pieces of glass polishing difficulty, play polishing speed fast, polish flat, effect that efficiency is high.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of glass production sanding apparatus, comprise base, it is characterized in that: base is provided with support bar, support bar is provided with dust shield, dust shield is provided with mount pad, and mount pad is provided with expansion link, and expansion link is provided with safety lock, safety lock is provided with the first drive unit, and the first drive unit is provided with grinding wheel; Base is provided with guide rail, slide on rails is connected with the first glide base, first glide base is connected with control system, first glide base is provided with the second drive unit, second drive unit is rotatably connected to polishing workbench, and polishing workbench is arranged in dust shield, and polishing workbench is provided with clamp frame, grinding wheel is arranged on the top of clamp frame, clamp frame centered by polishing workbench around distribution; Slide on rails is connected with the second glide base, second glide base connection control system, second glide base is provided with glass conveyer device, the top of glass conveyer device is provided with charging aperture, the side of glass conveyer device is provided with discharging opening, and discharging opening and clamp frame match, and are provided with holding tank in glass conveyer device, thrust unit is provided with, thrust unit connection control system in holding tank; Base is provided with course deviation detection module, and course deviation detection module is for detecting the matching degree of discharging opening and clamp frame, and this device solves the problem of pieces of glass polishing difficulty, play polish flat, effect that efficiency is high.
Further, base is provided with leg, leg base for supporting, and the outer surface of leg wraps up one deck rubber structure, adds the friction on leg and ground, increases the stability of base.
Further, base is provided with dust platform, dust platform is communicated with dust shield, dust platform is connected with dust separation system, the dust absorbing that dust platform will produce in bruting process, and by dust, the filter chamber be passed in dust separation system purifies, and the air after purification is discharged from air channel, and the dust avoiding polishing to produce produces actual bodily harm to staff.
Further, be provided with ribs between mount pad and dust shield, ribs is three-legged structure, increases the fastness of mount pad on dust shield.
Further, the side of guide rail is provided with the first sliding recess, and the both sides of the first glide base are provided with the first slide block, and the first slide block and the first sliding recess match, and realizes the first glide base and is slidably connected on guide rail.
Further, the top of guide rail is provided with the second sliding recess, and the second glide base is provided with the second slide block, and the second slide block and the second sliding recess match, and realizes the second glide base and is slidably connected on guide rail.
Further, the four direction of polishing workbench arranges clamp frame, be in before and after unidirectional clamp frame and align, the clamping mouth of clamp frame is towards outside, after such polishing workbench rotates an angle, make clamp frame and discharging opening mutually corresponding, be convenient to glass to be advanced in clamp frame from discharging opening.
Further, be provided with cushion pad in clamp frame, in pieces of glass progradation, can be against on cushion pad by glass, cushion pad plays cushioning effect, avoids the phenomenon excessive progradation of glass being caused to glass breakage.
Further, thrust unit comprises built-in locating piece, catch bar and external force-application block, and built-in locating piece advances for promoting glass, external force-application block connection control system.
The present invention, owing to have employed technique scheme, has following beneficial effect:
The present invention is in bruting process, glass conveyer device is generally provided with the container depositing glass, effect of vibration is carried out to the container depositing glass, pieces of glass is just slipped in charging aperture from the container deposited, by the driving effect of control system, glass conveyer device moves to polishing workbench side on guide rail, because base is provided with course deviation detection module, course deviation detection module is for detecting the matching degree of discharging opening and clamp frame, the discharging opening of glass conveyer device and clamp frame Dock With Precision Position, then thrust unit is driven, thrust unit carries out impetus to glass in holding tank, glass is transported in clamp frame, cushion pad in clamp frame plays cushioning effect to glass, avoid the phenomenon excessive progradation of glass being caused to glass breakage, after having assembled one group of glass, glass conveyer device is return, glass continues to be slipped in charging aperture from the container deposited, then polishing workbench is rotated an angle, the clamp frame of unassembled glass is docked again with the discharging opening of glass conveyer device, thrust unit carries out promotion conveying glass again, circulate with this, after equal for the clamp frame on polishing workbench fit on glass, open the first drive unit, grinding wheel carries out edge polishing work to the pieces of glass in clamp frame, second drive unit drives polishing workbench to rotate simultaneously, glass edge is polished fast, finishing, solve the problem of pieces of glass polishing difficulty, play and polish flat, the effect that efficiency is high, base is provided with dust platform, dust platform is communicated with dust shield, dust platform is connected with dust separation system, the dust absorbing that dust platform will produce in bruting process, and by dust, the filter chamber be passed in dust separation system purifies, air after purification is discharged from air channel, and the dust avoiding polishing to produce produces actual bodily harm to staff.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation of a kind of glass production sanding apparatus of the present invention;
Fig. 2 be in Fig. 1 A to structural representation;
Fig. 3 be in Fig. 1 B to structural representation;
Fig. 4 be in Fig. 1 C to structural representation;
Fig. 5 is the structural representation of glass conveyer device in the present invention;
Fig. 6 is the structural representation of thrust unit in the present invention;
Fig. 7 is structural representation when glass conveyer device docks with clamp frame in the present invention.
Detailed description of the invention
In order to the glass after the breakage of Prevention on glass and breakage is to the harm of human body; protection staff, company property and worker's property safety; ensure on-the-spot normal work; the policy that bruting process must be implemented " safety first; put prevention first "; reduce glass and the breakage of sanding apparatus in bruting process, protection produced, the person of the staff of work on the spot and polishing and property safety.
As shown in Figures 1 to 7, for a kind of glass production sanding apparatus of the present invention, comprise base 1, in order to reduce weight, the material of base 1 uses light high-intensity material as far as possible, general employing aluminum alloy frame, because aluminium sash is when with earth surface, base 1 has mild wear, and base 1 there will be skidding to a certain degree on the ground, in order to prevent the generation of this kind of phenomenon, to extend the service life of base 1, the present invention arranges leg 19 on base 1, leg 19 base for supporting 1, base 1 is raised certain height, the structure of leg 19 adopts outside aluminium core copper wraps up in hard rubber material, hard rubber material has good skidproof effect, add the friction on leg 19 and ground, increase the stability of base 1.Base 1 is provided with support bar 2, and support bar 2 is provided with dust shield 3, and dust shield 3 is provided with mount pad 4, is provided with ribs 21 between mount pad 4 and dust shield 3, and ribs 21, in three-legged structure, increases the fastness of mount pad 4 on dust shield 3.Mount pad 4 is provided with expansion link 5, and expansion link 5 is provided with safety lock 6, and safety lock 6 is provided with the first drive unit 7, first drive unit 7 and is provided with grinding wheel 8, and the telescopic action of expansion link 5, for regulating the position of grinding wheel 8, is convenient to polishing work.
Base 1 is provided with guide rail 9, guide rail 9 slidably connects the first glide base 10: the side of guide rail 9 is provided with the first sliding recess 21, the both sides of the first glide base 10 are provided with the first slide block 22, first slide block 22 and the first sliding recess 21 match, and realize the first glide base 10 and are slidably connected on guide rail 9.First glide base 10 is connected with control system, what the control system in the present invention adopted is PLC, its major control principle is setting value, through PLC, then to D/A process, then through actuator, controlled device is controlled by actuator, controlled device makes corresponding sports, namely control system hydraulic control drive unit, and fluid pressure drive device produces slip effect to the first glide base 10.The selection that first glide base 10 is provided with the second drive unit 11, second drive unit 11 is mainly considered as described in Table 1:
Table 1 drive motors type
For the rotary action of the second drive unit 11, it belongs to a needs opposing high strength and reverses, and the driver module that can operate flexibly, therefore selecting brushless DC servomotors for driving effect, adopting direct current supply mode.
Second drive unit 11 is rotatably connected to polishing workbench 12, part polishing workbench 12 is arranged in dust shield 3, four direction on polishing workbench 12 arranges clamp frame 13, grinding wheel 8 is arranged on the top of clamp frame 13, clamp frame 13 is around distribution centered by polishing workbench 12, and be in before and after unidirectional clamp frame 13 and align, the clamping mouth of clamp frame 13 is towards outside, after such polishing workbench 12 rotates an angle, clamp frame 13 is made to carry out glassing effect.The inside of clamp frame 13 is provided with cushion pad (not shown), and in pieces of glass progradation, can be against on cushion pad by glass, cushion pad plays cushioning effect, avoids the phenomenon excessive progradation of glass being caused to glass breakage.
Guide rail 9 slidably connects the second glide base 14: the top of guide rail 9 is provided with the second sliding recess 23, second glide base 14 is provided with the second slide block 24, second slide block 24 and the second sliding recess 23 match, and realize the second glide base 14 and are slidably connected on guide rail 9.Second glide base 14 connection control system, control system controls the second glide base 14 by fluid pressure drive device and slides.For the first glide base 10 and the second glide base 14, because movement velocity exists not identical, operating voltage required under different operating state is naturally also different, therefore needs assembling one can control for regulating the relay of operating voltage.Second glide base 14 is provided with glass conveyer device 15, the top of glass conveyer device 15 is provided with charging aperture 17, glass conveyer device 15 is arranged the container depositing glass, in production glass process, adopt cutting machine by the glass of glass-cutting frustillatum, the glass of little bulk is transported to the container depositing glass, by carrying out effect of vibration to the container depositing glass, pieces of glass is slipped in charging aperture 17 again.The side of glass conveyer device 15 is provided with discharging opening 16, and the bottom of discharging opening 16 and the bottom of clamp frame 13 are on same level line.Holding tank 25 is provided with in glass conveyer device 15, thrust unit 18 is provided with in holding tank 25, thrust unit 18 comprises built-in locating piece 181, catch bar 182 and external force-application block 183, and built-in locating piece 181 advances at holding tank 25 for promoting glass, external force-application block 183 connection control system.In order to improve the discharging opening 16 of glass conveyer device 15 and the accuracy docked between clamp frame 13, generally course deviation detection module (not shown) is set on base 1, whether course deviation detection module is mainly on same level line to the discharging opening 16 of glass conveyer device 15 and clamp frame 13, for detecting the matching degree of discharging opening 16 and clamp frame 13.Course deviation detection module mainly adopts photoelectric sensor, its light-projecting portion primarily of luminescence is formed with the light accepting part accepting light, light-projecting portion is arranged in glass conveyer device 15, light accepting part is arranged in clamp frame 13, when glass conveyer device 15 is subjected to displacement deviation, the amount that light accepting part receives light reduces, this change that light accepting part will detect, and be converted into electric signal, export, result is shown in the display module of control module, technical staff stops the movement of glass conveyer device 15, carry out finely tuning glass conveyer device 15 position on the rail 9, light accepting part is made to receive the basic zero deflection of amount of light.Due to the limited space of polishing workbench 12, therefore be not suitable for adopting some volumes comparatively large and be not easy to the sensor installed, and this photoelectric sensor volume is little, accuracy of detection is high, is relatively applicable to discharging opening 16 and clamp frame 13 mating operation of glass conveyer device 15.
Base 1 is provided with dust platform 20, dust platform 20 is communicated with dust shield 3, dust platform 20 is connected with dust separation system, the dust absorbing that dust platform 20 will produce in bruting process, and by dust, the filter chamber be passed in dust separation system purifies, air after purification is discharged from air channel, and the dust avoiding polishing to produce produces actual bodily harm to staff.
The present invention is in bruting process, glass conveyer device 15 is generally provided with the container depositing glass, effect of vibration is carried out to the container depositing glass, pieces of glass is just slipped in charging aperture 17 from the container deposited, by the driving effect of control system, glass conveyer device 15 moves to polishing workbench 12 side on the rail 9, because base 1 is provided with course deviation detection module, course deviation detection module is for detecting the matching degree of discharging opening 16 and clamp frame 13, discharging opening 16 and clamp frame 13 Dock With Precision Position of glass conveyer device 15, then thrust unit 18 is driven, thrust unit 18 carries out impetus to glass in holding tank 25, glass is transported in clamp frame 13, cushion pad in clamp frame 13 plays cushioning effect to glass, avoid the phenomenon excessive progradation of glass being caused to glass breakage, after having assembled one group of glass, glass conveyer device 15 is return, glass continues to be slipped to from the container deposited in charging aperture 17, then polishing workbench 12 is rotated an angle, the clamp frame 13 of unassembled glass is docked again with the discharging opening 16 of glass conveyer device 15, thrust unit 18 carries out promotion conveying glass again, circulate with this, after the clamp frame 13 on polishing workbench 12 all fit on glass, open the first drive unit 7, pieces of glass in grinding wheel 8 pairs of clamp frame 13 carries out edge polishing work, second drive unit 11 drives polishing workbench 12 to rotate simultaneously, glass edge is polished fast, finishing, solve the problem of pieces of glass polishing difficulty, play polishing speed fast, polish flat, the effect that efficiency is high.
These are only specific embodiments of the invention, but technical characteristic of the present invention is not limited thereto.Any based on the present invention, for solving substantially identical technical problem, realize substantially identical technique effect, done simple change, equivalent replacement or modification etc., be all covered by among protection scope of the present invention.