CN105171423B - The automatic process combination device of twelve-station - Google Patents
The automatic process combination device of twelve-station Download PDFInfo
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- CN105171423B CN105171423B CN201510617684.4A CN201510617684A CN105171423B CN 105171423 B CN105171423 B CN 105171423B CN 201510617684 A CN201510617684 A CN 201510617684A CN 105171423 B CN105171423 B CN 105171423B
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- planker
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- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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Abstract
The invention discloses a kind of automatic process combination device of twelve-station, belong to machining equipment field, including frame and PLC control unit, dispenser is set in frame, index dial is set on dispenser, fixed component is set on index dial, feed mechanism, shut-off mechanism and a variety of perforating mechanisms and tapper mechanism are also disposed with frame；The present invention is integrated with the functions such as feeding, fixation, punching, tapping, a series of automations can be carried out to the workpiece that needs are processed to process, it is easy to operate, realize and integrate a variety of machining functions, reduce processing and conveying cost, operating efficiency is improved, product quality is improved, is a kind of automatic process combination device of multi-functional twelve-station.
Description
Technical field
The invention belongs to machining equipment field, in particulars relate to a kind of twelve-station for part processing and adds automatically
Work combines the unit.
Background technology
The some parts being presently used in electric instruments and apparatus in process, it is necessary to part is repeatedly punched,
Different types of macropore and aperture are beaten, and tapping is carried out to different macropores and aperture, and it is more to carry out trimming etc. to part
Procedure；Traditional method is typically all to be processed by multiple single machinery equipments, first presses length requirement with shut-off mechanism
Raw material are cut off, when needing to beat macropore, part is put on perforating mechanism and carries out beating macropore；When needing to spile, again
Part is sent in the mechanism that spiles and spiled, it is necessary to during tapping, part is transferred on tapper mechanism attacked again
Silk is transferred to part on trimming mechanism carries out trimming again, it is necessary to during trimming；These single machinery equipments, often structure
Complexity, occupied ground area is larger, and due to needing to be processed with different machines, due to needing progress multiple working procedure to add
Work, so to pass through multiple transport process, process very cumbersome, it is necessary to consume a large amount of human costs, influence processing efficiency；Due to
It is processed, is repeatedly pinched in different organisation of workings, when some deviations occurs in fixture, will result in what is processed
There are quality problems in product, or even causes product rejection.Therefore, if a kind of equipment can be manufactured, a variety of of valve lever can be added
Work process integration can then facilitate the processing of part in a kind of equipment, can save labor cost, improve production efficiency；
It is placed in equipment of the same race and is processed simultaneously, disposably folded up, can so improve the precision of processing, improves product matter
Amount.
The content of the invention
The problem to be solved in the present invention is to overcome to add man-hour requirement using multiple devices to add part in the prior art
Work, the defects of causing unstable product quality, there is provided one kind can be by the multiple working procedure collection such as a variety of hole knockouts, tapping, trimming
In automatic process combination device in an equipment, to reduce processing cost, improve operating efficiency, improve the quality of product.
In order to solve the above-mentioned technical problem, the present invention provides a kind of automatic process combination device of twelve-station, including frame
And PLC control unit, dispenser is set in described frame, index dial is set on described dispenser, in described point
Peripherally disposed fixed component on scale, in the frame of the circumferencial direction of described index dial periphery, it is disposed with
For conveying the feed mechanism and shut-off mechanism of material, for the perforating mechanism one and tapping machine being processed to part right flank
Structure one, for the perforating mechanism two and chamfer mechanism being processed to part left surface, for being processed to part upper surface
Perforating mechanism three, trimming mechanism and tapper mechanism three and perforating mechanism four and tapper mechanism four, for part right flank
Carry out the trilateral trimming mechanism of trimming.
The automatic process combination device of above-mentioned twelve-station, described feed mechanism includes base, on described base
Feeding planker is set, floating holder is set on described feeding planker, stationary fixture is set on described base；Described
Shut-off mechanism includes motor and by motor-driven main shaft, blade is set on described main shaft, described main shaft is fixed on axle
On seat.
The automatic process combination device of above-mentioned twelve-station, described perforating mechanism one include being arranged on positioning in frame and dragged
Plate, axle bed is set on described positioning planker, feed shaft is set on described axle bed, set and drive on described feed shaft
Dynamic component.
The automatic process combination device of above-mentioned twelve-station, described tapper mechanism one include the positioning being arranged in frame
Planker, axle bed is set on described positioning planker, feed shaft is set on described axle bed, in one end of described feed shaft
Screw tap fixture is set, and described feed shaft is fixedly connected with linkage board, and described linkage board is fixedly connected with gangbar, described
Gangbar is arranged on axle bed, and driving part is set in described gangbar.
The automatic process combination device of above-mentioned twelve-station, inductive switch is set to fix on described tapper mechanism one
Bar, inductive switch is set on described inductive switch fixed strip.
The automatic process combination device of above-mentioned twelve-station, described perforating mechanism two include spiling mechanism and beat macropore
Mechanism, described big holes mechanism of beating are arranged to two groups, and the described mechanism that spiles includes the positioning planker being arranged in frame,
Axle bed is set on described positioning planker, positioning element is set on described axle bed；Described big holes mechanism of beating includes setting
Positioning planker in frame, axle bed is set on described positioning planker, feed shaft is set on described axle bed, described
Feed shaft on driving part is set, positioning element is set on described axle bed, and described feed shaft is driven by motor.
The automatic process combination device of above-mentioned twelve-station, described perforating mechanism three include two groups of bottoming holes mechanisms, institute
The bottoming holes mechanism stated includes being arranged on frame structure base, positioning planker is set on described mechanism base, described
Axle bed is set on positioning planker, feed shaft is set on described axle bed, is provided for fixing in one end of described feed shaft
The fixture of grooved bit, driving part is set on described feed shaft, positioning element is set on described axle bed, it is described
Feed shaft is driven by motor.
Trimming mechanism is also set up on described mechanism base, described trimming mechanism includes axle bed, in described axle bed
Upper setting trimming axle, sets blade, described trimming axle is driven by motor in one end of described trimming axle.
The automatic process combination device of above-mentioned twelve-station, described tapper mechanism three include two groups of tapping diplopore machines
Structure, described tapping diplopore mechanism include the mechanism stand being arranged in frame, cylinder are set on described mechanism stand
Fixed plate and traversing planker, axle bed is set on described traversing planker, feed shaft is set on described axle bed, described
One end of feed shaft sets screw tap fixture, and described feed shaft is fixedly connected with linkage board, and described linkage board is consolidated with gangbar
Fixed connection, described gangbar are driven by driving part, and described feed shaft is driven by motor；In described air cylinder fixed plate
Fixed transverse cylinder, screw backer is also set up in described air cylinder fixed plate；Backer's seat is also set up on described mechanism stand,
Screw backer is set on described backer's seat.
The automatic process combination device of above-mentioned twelve-station, described trilateral trimming mechanism are front and rear in frame including being arranged on
Planker is adjusted, set up an organization before and after described stand on regulation planker, and feeding planker, institute are set on described mechanism stand
The feeding planker stated is driven by feeding cylinder, sets axle bed on described feeding planker, rotating shaft is set on described axle bed,
Molding cutter is set in described rotating shaft, described rotating shaft is driven by motor, and described cylinder is fixed in air cylinder fixed plate,
Screw backer is additionally provided with described air cylinder fixed plate.
The automatic process combination device of above-mentioned twelve-station, described chamfer deburring machine structure include being arranged in frame
Mechanism base, positioning element is set on described mechanism base, axle bed is set on described positioning element, in described axle
Feed shaft is set on seat, the feed shaft is driven by driving part, and rose reamer, described feeding are set on described feed shaft
Axle is driven by motor.
The automatic process combination device of above-mentioned twelve-station, described perforating mechanism four include the transverse direction being arranged in frame
Planker is adjusted, set up an organization stand on described lateral adjustments planker, and air cylinder fixed plate is set on described mechanism stand
With traversing planker, axle bed is set on described traversing planker, feed shaft is set on described axle bed, in described feed shaft
One end fixture is set, driving part is set on described axle bed.
The automatic process combination device of above-mentioned twelve-station, described tapper mechanism four include the transverse direction being arranged in frame
Planker is adjusted, set up an organization stand on described lateral adjustments planker, and air cylinder fixed plate is set on described mechanism stand
With traversing planker, axle bed is set on described traversing planker, feed shaft is set on described axle bed, in described feed shaft
One end screw tap fixture is set, described feed shaft is fixedly connected with linkage board, and described linkage board is fixedly connected with gangbar,
Described gangbar is driven by driving part, and described feed shaft is driven by motor, and inductive switch is set on described axle bed
Fixed strip, inductive switch is set on described inductive switch fixed strip.
The beneficial effects of the present invention are：The present invention is by feed mechanism, shut-off mechanism, a variety of perforating mechanisms, tapper mechanism
The circumferencial direction of index dial is integrated according to certain way with trimming mechanism, the signal of these devices is connected with PLC control unit,
By PLC control unit control corresponding mechanism work, whole device be integrated with self-feeding, fixation, punching, tapping, trimming and
The multiple functions such as discharging, a series of automations can be carried out to the workpiece that needs are processed and processed, realize a variety of machining functions of collection
In one, reduce processing and conveying cost, improve operating efficiency, improve product quality, be a kind of multi-functional twelve-station
Automatic process combination device.
Brief description of the drawings
Fig. 1 is one of stereogram of the present invention.
Fig. 2 is the two of stereogram of the present invention.
Fig. 3 is feed mechanism stereogram of the present invention.
Fig. 4 is shut-off mechanism stereogram of the present invention.
Fig. 5 is the stereogram of perforating mechanism one of the present invention.
Fig. 6 is the stereogram of tapper mechanism one of the present invention.
Fig. 7 is the stereogram of perforating mechanism two of the present invention.
Fig. 8 beats the mechanism stereogram of macropore 1 for the present invention.
Fig. 9 beats the mechanism stereogram of macropore 2 for the present invention.
Figure 10 is the mechanism stereogram of bottoming hole 1 of the present invention.
Figure 11 is the mechanism of bottoming hole 2 of the present invention and trimming mechanism stereogram.
Figure 12 is tapping diplopore mechanism stereogram of the present invention.
Figure 13 is trilateral trimming mechanism stereogram of the present invention.
Figure 14 is chamfer deburring machine structure stereogram of the present invention.
Figure 15 is the stereogram of perforating mechanism four of the present invention.
Figure 16 is the stereogram of tapper mechanism four of the present invention.
Figure 17 is one of valve lever stereogram.
Figure 18 is the two of valve lever stereogram.
Drawing reference numeral explanation：1- frames, 2- dispensers, 3- index dials, 4- fixed components,（207、405、505、605、
706、806、1307）- fixture,（101、701、801）- base, 102- feedings planker, 103- feeding cylinders, 104- floating holders,
105- stationary fixtures, 106- air cylinder fixed plates,（107、508、608、709、809、1016、1018、1110、1212、1213、
1214、1314、1316、1317、1416、1418）- screw backer,（108、209、307、410、510、610、711、811、907、
1012、1108、1211、1310、1412）- motor, 109- main shafts,（110、906）- blade,（115、203、303、403、503、
603、704、804、904、1005、1105、1206、1305、1405）- axle bed,（111、201、302、402、501、601、703、
803、903、1205）- longitudinally adjust planker,（112、702、802、1004、1204、1304、1404）- traversing planker,（113、
1015、1203、1313、1415）- transverse cylinder,（106、114、1003、1109、1202、1303、1403）- air cylinder fixed plate,
（202、301、401、502、602、1001、1301、1401）- lateral adjustments planker,（204、304、404、504、604、705、
805、1006、1207、1306、1406）- feed shaft,（205、310、406、506、606、707、807、1010、1208、1308、
1410）- cylinder promotion baffle plate,（206、311、407、507、607、708、808、1011、1104、1209、1309、1411）- enter
To cylinder,（208、210、306、409、411、509、609、511、611、710、712、810、812）- belt pulley,（305、
1007、1407）- screw tap fixture,（308、1008、1408）- linkage board,（309、1009、1409）- gangbar,（312、1419）-
Inductive switch fixed strip,（313、1420）- inductive switch, 408- backer,（902、1103）- feeding planker, 905- trimmings axle,
（1002、1102、1302、1402）- mechanism stand,（1013、1311、1413）- motor plate,（1014、1312、1414）- motor
The front and rear regulation planker of plate fixed strip, (1017,1315,1417)-backer's seat, 1101-, 1106- rotating shafts, 1107- molding cutters,
1201- mechanism bases, 1210- rose reamers.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
The automatic process combination device of a kind of twelve-station as shown in Figure 1 and Figure 2, including frame 1 and PLC control unit,
Setting index dial 3 in frame 1, the peripherally disposed fixed component 4 on index dial 3, the part processed for fixed needs,
In the indexing mechanism that the centrally disposed control index dial 3 of index dial 3 rotates, indexing mechanism is arranged to cam indexing separator 2, cam
Indexing separator 2 can be realized can be converted into intermittent exercise by a continuous action, i.e. pause-indexing-pause-turn
Position, so circulation, make intermittent indexing gyration, commonly enter axle and circle, output shaft completes a station, i.e., 1 is stopped
+ 1 indexing, cam indexing separator 2 has indexing accuracy height, smooth running, transmits that moment of torsion is big, self-locking, structure when positioning
The advantages that compact, small volume, noise are low, high speed performance is good, long lifespan, indexing mechanism is it can also be provided that servomotor；Dividing
The circumferencial direction of the periphery of scale 3, is disposed with the feed mechanism and shut-off mechanism for conveying material, on the right side of part
The perforating mechanism one and tapper mechanism one that face is processed, for the perforating mechanism two and chamfering being processed to part left surface
Mechanism, for perforating mechanism three, trimming mechanism and the tapper mechanism three and perforating mechanism four being processed to part upper surface
With tapper mechanism four, for part right flank carry out trimming trilateral trimming mechanism.
As shown in Figure 3, Figure 4, feed mechanism is used for conveying the raw material of strip, and feed mechanism includes being arranged on frame 1
On base 101, feeding planker 102 is set on base 101, and feeding planker 102 is driven by feeding cylinder 103, feeding cylinder
103 are fixed in air cylinder fixed plate 106, and air cylinder fixed plate 106 is fixed on base 101, and spiral shell is set in air cylinder fixed plate 106
Silk backer 107, screw backer 107 can control the shift position of feeding planker 102；Setting activity is pressed from both sides on feeding planker 102
Tool 104, stationary fixture 105 is set on base 101；Shut-off mechanism includes motor 108 and the main shaft 109 driven by motor 108,
Blade 110 is set on main shaft 109, main shaft 109 is fixed on axle bed 115, and axle bed 115 is fixed on longitudinally adjust planker 111,
Longitudinally adjust planker 111 is fixed on traversing planker 112, and traversing planker 112 is driven by transverse cylinder 113, and transverse cylinder 113 is solid
It is scheduled in air cylinder fixed plate 114, is rotated by the drive shaft 109 of motor 108, while drive blade 110 to rotate, completes to strip
The cutting of the raw material of shape.
As shown in figure 5, perforating mechanism one includes the positioning planker being arranged in frame 1, positioning planker includes longitudinally adjust
Planker 201 and lateral adjustments planker 202, lateral adjustments planker 202 is set on longitudinally adjust planker 201, dragged in lateral adjustments
Axle bed 203 is set on plate 202, feed shaft 204 is set on axle bed 203, driving part is set on feed shaft 204, the driving
Part includes cylinder and promotes baffle plate 205, and cylinder promotes baffle plate 205 to be connected with feeding the piston rod of cylinder 206, feeds cylinder 206
It is fixed on axle bed 203, is provided for fixing the fixture 207 of grooved bit in one end of feed shaft 204, in feed shaft 204
The other end sets belt pulley 208, and belt pulley 208 is connected by transmission belt with the belt pulley 210 of motor 209, and feed shaft 204 is by motor
209 drivings, as shown in figure 18, perforating mechanism one are used to carry out perforation processing to part right flank.
As shown in fig. 6, tapper mechanism one includes the positioning planker being arranged in frame 1, positioning planker includes lateral adjustments
Planker 301 and longitudinally adjust planker 302, longitudinally adjust planker 302 is set on lateral adjustments planker 301, dragged in longitudinally adjust
Axle bed 303 is set on plate 302, feed shaft 304 is set on axle bed 303, screw tap fixture 305 is set in one end of feed shaft 304,
Belt pulley 306 is set in the other end of feed shaft 304, belt pulley 306 is connected by transmission belt with motor 307；Feed shaft 304 and connection
Dynamic plate 308 is fixedly connected, and linkage board 308 is fixedly connected with gangbar 309, and gangbar 309 is arranged on axle bed 303, is being linked
Bar 309 sets driving part, and the driving part includes cylinder and promotes baffle plate 310, and cylinder promotes baffle plate 310 and feeding cylinder 311
Piston rod be fixedly connected, feeding cylinder 311 be fixed on axle bed 303, inductive switch fixed strip is also set up on axle bed 303
312 set inductive switch 313 on inductive switch fixed strip 312, and as shown in figure 18, tapper mechanism one is used for part right flank
Carry out tapping processing.
As shown in fig. 7, perforating mechanism two includes spiling mechanism and beats big holes mechanism, beat big holes mechanism and be arranged to two groups,
Beat the mechanism of macropore 1 and beat the mechanism of macropore 2, the mechanism that spiles includes the positioning planker being arranged in frame 1, and positioning planker includes
Lateral adjustments planker 401, longitudinally adjust planker 402 is set on lateral adjustments planker 401, set on longitudinally adjust planker 402
Axle bed 403 is put, feed shaft 404 is set on axle bed 403, is provided for fixing consolidating for grooved bit in one end of feed shaft 404
Determine part 405, set cylinder to promote baffle plate 406 on feed shaft 404, cylinder promotes baffle plate 406 with feeding the piston of cylinder 407
Bar is connected, and feeding cylinder 407 is fixed on axle bed 403, and backer 408 is set on axle bed 403, for determining that cylinder promotes baffle plate
406 displacement, so that it is determined that the depth of grooved bit, belt pulley 409, belt pulley are set in the other end of feed shaft 404
409 are connected by transmission belt with the belt pulley 411 of motor 410, and feed shaft 404 is driven by motor 410.As shown in figure 17, spile
Mechanism can carry out perforation processing to the aperture position of part left surface.
As shown in Figure 8, Figure 9, the positioning planker that big holes mechanism includes being arranged in frame 1 is broken, positioning planker includes longitudinal direction
Adjust planker（501、601）, in longitudinally adjust planker（501、601）Upper setting lateral adjustments planker（502、602）, in horizontal tune
Save planker（502、602）Upper setting axle bed（503、603）, in axle（503、603）Upper setting feed shaft（504、604）, feeding
Axle（504、604）One end be provided for fixing the fixture of grooved bit（505、605）, in feed shaft（504、604）Upper setting
Cylinder promotes baffle plate（506、606）, cylinder promotion baffle plate（506、606）With feeding cylinder（507、607）Piston rod connection, enter
To cylinder（507、607）It is fixed on axle bed（503、603）On, in axle bed（503、603）Upper setting screw backer（508、608）,
In feed shaft（504、604）The other end set belt pulley（509、609）, belt pulley（509、609）By transmission belt and motor
（510、610）Belt pulley（511、611）Connection, feed shaft（504、604）By motor（510、610）Driving, as shown in figure 17,
Perforation processing can be carried out respectively to the big hole site of part left surface by beating big holes mechanism.
As shown in Figure 10, Figure 11, perforating mechanism three includes two groups of bottoming holes mechanisms, the i.e. mechanism of bottoming hole 1 and the machine of bottoming hole 2
Structure, bottoming holes mechanism include being arranged on the positioning planker of frame 1, and positioning planker includes mechanism base（701、801）, in mechanism base
（701、801）It is upper that traversing planker is set（702、802）, in traversing planker（702、802）Upper setting longitudinally adjust planker（703、
803）, in longitudinally adjust planker（703、803）Upper setting axle bed（704、804）, in axle bed（704、804）Upper setting feed shaft
（705、805）, in feed shaft（705、805）One end be provided for fixing the fixture of grooved bit（706、806）, feeding
Axle（705、805）Upper setting driving part, driving part include cylinder and promote baffle plate（707、807）, cylinder promotion baffle plate（707、
807）With feeding cylinder（708、808）Piston rod connection, feed cylinder（708、808）It is fixed on axle bed（704、804）On,
Axle bed（704、804）Upper setting screw backer（709、809）, in feed shaft（705、805）The other end set belt pulley（710、
810）, belt pulley（710、810）By transmission belt and motor（711、811）Belt pulley（712、812）Connection, feed shaft（705、
805）By motor（711、811）Driving, as shown in figure 18, perforating mechanism three can carry out punching respectively to part upper surface and add
Work.As shown in figure 11, trimming mechanism is also set up on mechanism base 801, trimming mechanism includes feeding planker 902, dragged in feeding
Longitudinally adjust planker 903 is set on plate 902, axle bed 904 is set on longitudinally adjust planker 903, trimming is set on axle bed 904
Axle 905, blade 906 being set in one end of trimming axle 905, trimming axle 905 is driven by motor 907, as shown in figure 18, bead cutter
Structure can carry out trimming processing to part right flank bottom.
As shown in figure 12, tapper mechanism three includes two groups of tapping diplopore mechanisms, the i.e. mechanism of tapping diplopore 1 and tapping
The mechanism of diplopore 2, tapping diplopore mechanism includes the lateral adjustments planker 1001 being arranged in frame 1, in lateral adjustments planker
Set up an organization stand 1002 on 1001, air cylinder fixed plate 1003 and traversing planker 1004 is set on mechanism stand 1002, in horizontal stroke
Move and axle bed 1005 is set on planker 1004, feed shaft 1006 is set on axle bed 1005, silk is set in one end of feed shaft 1006
Fixture 1007 is attacked, feed shaft 1006 is fixedly connected with linkage board 1008, and linkage board 1008 is fixedly connected with gangbar 1009, linkage
Bar 1009 is arranged on axle bed 1006, in gangbar 1009 set cylinder promote baffle plate 1010, cylinder promote baffle plate 1010 with
The piston rod of feeding cylinder 1011 is fixedly connected, and feed shaft 1006 is driven by motor 1012, and motor 1012 is fixed on motor plate
On 1013, motor plate 1013 is fixed on motor plate fixed strip 1014, and motor plate fixed strip 1014 is fixed on traversing planker
On 1004；Transverse cylinder 1015 is fixed in air cylinder fixed plate 1003, screw backer 1016 is also set up in air cylinder fixed plate 1003；
Backer's seat 1017 is also set up on mechanism stand 1002, screw backer 1018 is set on backer's seat 1017, it is traversing for controlling
The shift position of planker 1004, as shown in figure 17, tapper mechanism three can carry out tapping processing respectively to part upper surface.
As shown in figure 13, trilateral trimming mechanism includes the front and rear regulation planker 1101 being arranged in frame 1, is dragged in front and rear regulation
Set up an organization stand 1102 on plate 1101, feeding planker 1103 is set on mechanism stand 1102, feeding planker 1103 is by feeding
Cylinder 1104 drives, and sets axle bed 1105 on feeding planker 1103, rotating shaft 1106 is set on axle bed 1105, in rotating shaft
Molding cutter 1107 is set on 1106, rotating shaft 1106 is driven by motor 1108, and cylinder 1104 is fixed in air cylinder fixed plate 1109,
Screw backer 1110 is additionally provided with air cylinder fixed plate 1109, for controlling the shift position of feeding planker 1103, such as Figure 18
Shown, trilateral trimming mechanism can carry out trimming processing simultaneously to three sides of part right flank.
As shown in figure 14, chamfer deburring machine structure includes the positioning element being arranged in frame 1, and positioning element includes mechanism
Base 1201, air cylinder fixed plate 1202 is set on mechanism base 1201, transverse cylinder is set in air cylinder fixed plate 1202
1203, it is fixedly connected in the piston rod of transverse cylinder 1203 with traversing planker 1204, sets longitudinal direction to adjust on traversing planker 1204
Planker 1205 is saved, axle bed 1206 is set on longitudinally adjust planker 1205, feed shaft 1207 is set on axle bed 1206, fed
Driving part is set on axle 1207, and driving part includes cylinder and promotes baffle plate 1208, and cylinder promotes baffle plate 1208 and feeding cylinder
1209 piston rod connection, feeding cylinder 1209 are fixed on axle bed 1206, rose reamer 1210 are set on feed shaft 1207, is entered
Driven to axle 1207 by motor 1211, screw backer 1212 is set in air cylinder fixed plate 1202, set on traversing planker 1204
Screw backer 1213 is put, for controlling the shift position of traversing planker 1204, screw backer 1214 is set on axle bed 1206,
For controlling cylinder to promote the shift position of baffle plate 1208, as shown in figure 17, chamfer deburring machine structure can be to part left surface
Macropore carry out chamfering deburring..
As shown in figure 15, perforating mechanism four includes the lateral adjustments planker 1301 being arranged in frame 1, is dragged in lateral adjustments
Set up an organization stand 1302 on plate 1301, and air cylinder fixed plate 1303 and traversing planker 1304 are set on mechanism stand 1302,
Axle bed 1305 is set on traversing planker 1304, feed shaft 1306 is set on axle bed 1305, is set in one end of feed shaft 1306
Fixture 1307, for clamping grooved bit.On axle bed 1305 set cylinder promote baffle plate 1308, cylinder promote baffle plate 1308 with
The piston rod of feeding cylinder 1309 is fixedly connected, and feed shaft 1306 is driven by motor 1310, and motor 1310 is fixed on motor plate
On 1311, motor plate 1311 is fixed on motor plate fixed strip 1312, and motor plate fixed strip 1312 is fixed on traversing planker
On 1304；Transverse cylinder 1313 is fixed in air cylinder fixed plate 1303, screw backer 1314 is also set up in air cylinder fixed plate 1303；
Backer's seat 1315 is also set up on mechanism stand 1302, screw backer 1316 is set on backer's seat 1315, it is traversing for controlling
The shift position of planker 1304, screw backer 1317 is set on axle bed 1305, for controlling the shift position of feed shaft 1306,
As shown in figure 18, perforating mechanism four can carry out perforation processing respectively to part upper surface medial small hole.
As shown in figure 16, tapper mechanism four includes the lateral adjustments planker 1401 being arranged in frame 1, is dragged in lateral adjustments
Set up an organization stand 1402 on plate 1401, and air cylinder fixed plate 1403 and traversing planker 1404 are set on mechanism stand 1402,
Axle bed 1405 is set on traversing planker 1404, feed shaft 1406 is set on axle bed 1405, is set in one end of feed shaft 1406
Screw tap fixture 1407, feed shaft 1406 are fixedly connected with linkage board 1408, and linkage board 1408 is fixedly connected with gangbar 1409, connection
Lever 1409 is arranged on axle bed 1405, sets cylinder to promote baffle plate 1410 in gangbar 1409, and cylinder promotes baffle plate 1410
It is fixedly connected with the piston rod for feeding cylinder 1411, feed shaft 1406 is driven by motor 1412, and motor 1412 is fixed on motor plate
On 1413, motor plate 1413 is fixed on motor plate fixed strip 1414, and motor plate fixed strip 1414 is fixed on traversing planker
On 1404；Transverse cylinder 1415 is fixed in air cylinder fixed plate 1403, screw backer 1416 is also set up in air cylinder fixed plate 1403；
Backer's seat 1417 is also set up on mechanism stand 1402, screw backer 1418 is set on backer's seat 1417, it is traversing for controlling
The shift position of planker 1404, inductive switch fixed strip 1419 is set on axle bed 1405, on inductive switch fixed strip 1419
Inductive switch 1420 is set, and as shown in figure 18, perforating mechanism four can carry out tapping respectively to part upper surface medial small hole and add
Work.
The operation principle of the automatic process combination device of twelve-station of the present invention is：At work, first the former material of strip
Material is put into feed mechanism, the length conveying raw material that feed mechanism is needed by part automatically, and raw material are sent to fixed component 4
It is interior, after fixed component 4 clamps raw material, raw material are cut off by shut-off mechanism；Then cam indexing separator 2 works, and makes
Index dial 3 rotates a station, sends part to the position of perforating mechanism one, and a pair of part right flanks of perforating mechanism are beaten
Hole, after perforating mechanism one completes punch operation, index dial 3 rotates a station, sends part to the position of tapper mechanism one, attacks
A pair of part right flanks of silk mechanism carry out screwing operation；According to said method, index dial 3 often rotates a station, the processing in frame 1
Mechanism is processed accordingly to part simultaneously respectively, as perforating mechanism two carries out spile operation to part；Beat the mechanism of macropore 1
To part beat the macropore 1 of left surface；Beat the macropore 2 that the mechanism of macropore 2 to part beat left surface；The mechanism pair of bottoming hole 1
Part upper surface carries out Double Punch operation；The mechanism of bottoming hole 2 carries out Double Punch operation to part upper surface；Trimming mechanism is to part
Carry out trimming operation；Tapping is carried out to macropore 1；Tapping is carried out to macropore 2；Trimming is carried out to the right flank of part；To zero
Part left surface macropore carries out chamfering deburring；Part upper surface is spiled；Tapping is carried out to the aperture of upper surface；Complete
Afterwards, fixed component 4 is decontroled, and part is put into collecting box, obtains the part as shown in Figure 17, Figure 18, so circulation, due to dividing
When scale 3 often rotates a station, the corresponding mechanism on each station works at the same time, realizes to automate part and processes,
Operating efficiency can be greatly improved, and improves the quality of product.
Embodiment of the present invention is explained in detail above in association with accompanying drawing, but the present invention is not limited to above-mentioned embodiment party
Formula, to those skilled in the art, some variations and modifications can also be made under the premise of not departing from the present invention, this
It also should be regarded as belonging to protection scope of the present invention a bit.
Claims (9)
1. a kind of automatic process combination device of twelve-station, including frame（1）And PLC control unit, it is characterised in that：Described
Frame on dispenser is set（2）, in described dispenser（2）Upper setting index dial（3）, index dial（3）Rotation axis with
Plane-parallel, in described index dial（3）Upper peripherally disposed fixed component（4）, in described index dial（3）Periphery
Circumferencial direction frame（1）On, the feed mechanism and shut-off mechanism for conveying material are disposed with, for right to part
The perforating mechanism one and tapper mechanism one that side is processed, for the perforating mechanism two being processed to part left surface and fall
Angle mechanism, for the perforating mechanism three, trimming mechanism and tapper mechanism three and perforating mechanism being processed to part upper surface
Four and tapper mechanism four, for carrying out the trilateral trimming mechanism of trimming to part right flank, described feed mechanism includes base
（101）, in described base（101）Upper setting feeding planker（102）, in described feeding planker（102）Upper setting activity folder
Tool（104）, in described base（101）Upper setting stationary fixture（105）；Described shut-off mechanism includes motor（108）With by
Motor（108）The main shaft of driving（109）, in described main shaft（109）Upper setting blade（110）, described main shaft（109）It is fixed
In axle bed（115）On；Described tapper mechanism one includes being arranged on frame（1）On positioning planker, in described positioning planker
Upper setting axle bed（303）, in described axle bed（303）Upper setting feed shaft（304）, in described feed shaft（304）One end
Screw tap fixture is set（305）, described feed shaft（304）With linkage board（308）It is fixedly connected, described linkage board（308）With
Gangbar（309）It is fixedly connected, described gangbar（309）It is arranged on axle bed（303）On, in described gangbar（309）On
Driving part is set, and the driving part includes cylinder and promotes baffle plate（310）, cylinder promotion baffle plate (310) is with feeding cylinder (311)
Piston rod be fixedly connected, feeding cylinder (311) be fixed on axle bed (303), on described tapper mechanism one set sensing
Switch fixed strip（312）, inductive switch is set on described inductive switch fixed strip（313）.
2. the automatic process combination device of twelve-station according to claim 1, it is characterised in that：Described perforating mechanism one
Including being arranged on frame（1）On positioning planker, axle bed is set on described positioning planker（203）, in described axle bed
（203）Upper setting feed shaft (204), sets driving part, in described feed shaft on described feed shaft (204)（204）
One end be provided for fixing the fixture of grooved bit（207）.
3. the automatic process combination device of twelve-station according to claim 1, it is characterised in that：Described perforating mechanism two
Two groups are arranged to big holes mechanism, described big holes mechanism of beating is beaten including spiling mechanism, the described mechanism that spiles includes setting
Put in frame（1）On positioning planker, axle bed is set on described positioning planker（403）, in described axle bed（403）On set
Put positioning element；Described big holes mechanism of beating includes being arranged on frame（1）On positioning planker, set on described positioning planker
Put axle bed（503、603）, in described axle bed（503、603）Upper setting feed shaft (504,604), in described feed shaft
Driving part is set on (504,604), in described axle bed（503、603）Upper setting positioning element, described feed shaft (504,
604) by motor（510、610）Driving.
4. the automatic process combination device of twelve-station according to claim 1, it is characterised in that：Described perforating mechanism three
Including two groups of bottoming holes mechanisms, described bottoming holes mechanism includes being arranged on frame（1）On mechanism base（701、801）,
Described mechanism base（701、801）It is upper that positioning planker is set, axle bed is set on described positioning planker（704、804）,
Described axle bed（704、804）Upper setting feed shaft (705,805), sets in one end of described feed shaft (705,805) and uses
In the fixture of fixed grooved bit（706、806）, driving part is set on described feed shaft (705,805), described
Axle bed（704、804）Upper setting positioning element, described feed shaft (705,805) is by motor（711、811）Driving；Described
Mechanism base（801）On also set up trimming mechanism, described trimming mechanism includes axle bed（904）, in described axle bed（904）On
Trimming axle (905) is set, blade is set in one end of described trimming axle (905)（906）, described trimming axle（905）By electricity
Machine（907）Driving.
5. the automatic process combination device of twelve-station according to claim 1, it is characterised in that：Described tapper mechanism three
Including two groups of tapping diplopore mechanisms, described tapping diplopore mechanism includes being arranged on frame（1）On mechanism stand
（1002）, in described mechanism stand（1002）Upper setting air cylinder fixed plate (1003) and traversing planker（1004）, described
Traversing planker（1004）Upper setting axle bed（1005）, in described axle bed（1005）Upper setting feed shaft（1006）, described
Feed shaft（1006）One end set screw tap fixture（1007）, described feed shaft（1006）With linkage board（1008）It is fixed to connect
Connect, described linkage board（1008）With gangbar（1009）It is fixedly connected, described gangbar（1009）Driven by driving part,
Described feed shaft（1006）By motor（1012）Driving；Transverse cylinder is fixed in described air cylinder fixed plate (1003)
（1015）, screw backer is also set up in described air cylinder fixed plate (1003)（1016）；In described mechanism stand（1002）On
Also set up backer's seat（1017）, in described backer's seat（1017）Upper setting screw backer（1018）.
6. the automatic process combination device of twelve-station according to claim 1, it is characterised in that：Described trilateral trimming mechanism
Including being arranged on frame（1）On front and rear regulation planker（1101）, the regulation planker before and after described（1101）On set up an organization
Stand（1102）, in described mechanism stand（1102）It is upper that feeding planker is set（1103）, described feeding planker（1103）By
Feed cylinder（1104）Driving, in described feeding planker（1103）Upper setting axle bed（1105）, in described axle bed（1105）
Upper setting rotating shaft (1106), molding cutter is set in described rotating shaft (1106)（1107）, described rotating shaft (1106) is by electricity
Machine（1108）Driving, described cylinder（1104）It is fixed on air cylinder fixed plate（1109）On, in described air cylinder fixed plate
（1109）On be additionally provided with screw backer（1110）.
7. the automatic process combination device of twelve-station according to claim 1, it is characterised in that：Described chamfering deburring
Mechanism includes being arranged on frame（1）On mechanism base (1201), positioning element is set on described mechanism base (1201),
Axle bed (1206) is set on described positioning element, feed shaft is set on described axle bed (1206)（1207）, it is described enter
To axle（1207）Driven by driving part, rose reamer is set on described feed shaft (1207)（1210）, described feed shaft
(1207) by motor（1211）Driving.
8. the automatic process combination device of twelve-station according to claim 1, it is characterised in that：Described perforating mechanism four
Including being arranged on frame（1）On lateral adjustments planker（1301）, in described lateral adjustments planker（1301）On set up an organization
Stand（1302）, in described mechanism stand（1302）Upper setting air cylinder fixed plate (1303) and traversing planker（1304）, institute
The traversing planker stated（1304）Upper setting axle bed（1305）, in described axle bed（1305）Upper setting feed shaft（1306）, institute
The feed shaft stated（1306）One end set fixture（1307）, described axle bed（1305）Upper setting driving part.
9. the automatic process combination device of twelve-station according to claim 1, it is characterised in that：Described tapper mechanism four
Including being arranged on frame（1）On lateral adjustments planker（1401）, in described lateral adjustments planker（1401）On set up an organization
Stand（1402）, in described mechanism stand（1402）Upper setting air cylinder fixed plate (1403) and traversing planker（1404）, institute
The traversing planker stated（1404）Upper setting axle bed（1405）, in described axle bed（1405）Upper setting feed shaft（1406）, institute
The feed shaft stated（1406）One end set screw tap fixture（1407）, described feed shaft（1406）With linkage board（1408）It is fixed
Connection, described linkage board（1408）With gangbar（1409）It is fixedly connected, described gangbar（1409）Driven by driving part
Dynamic, described feed shaft（1406）By motor（1412）Driving, in described axle bed（1405）Upper setting inductive switch fixed strip
（1419）, in described inductive switch fixed strip（1419）Upper setting inductive switch（1420）.
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| CN201510617684.4A CN105171423B (en) | 2015-09-25 | 2015-09-25 | The automatic process combination device of twelve-station |
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| CN105642996A (en) * | 2016-03-10 | 2016-06-08 | 中山市鸿程科研技术服务有限公司 | Feeding and cutting mechanism of multifunctional automatic machining integrated machine |
| CN105642935A (en) * | 2016-03-11 | 2016-06-08 | 中山市鸿程科研技术服务有限公司 | Outer hole flat drilling mechanism of multifunctional automatic machining all-in-one machine |
| CN107584278A (en) * | 2017-09-08 | 2018-01-16 | 南洋汽摩集团有限公司 | Drilling and tapping integral type lockset pedestal synchronous processing mechanism |
| CN108262499B (en) * | 2017-12-28 | 2019-05-14 | 何莹莹 | Double end automatic punch |
| CN111152023B (en) * | 2019-12-28 | 2021-06-22 | 宁波安旺特种紧固件有限公司 | Tapping and cutting integrated equipment |
| CN111660111A (en) * | 2020-06-10 | 2020-09-15 | 杭州创融汇科技服务有限公司 | Full-automatic production equipment for ratchet wrench head |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5332405A (en) * | 1992-09-01 | 1994-07-26 | Golomb Mark S | Apparatus for manufacturing semiconductor lead frames in a circular path |
| US6418611B1 (en) * | 1997-06-17 | 2002-07-16 | Gr Spring & Stamping, Inc. | Progressive die machine |
| CN201950455U (en) * | 2011-02-18 | 2011-08-31 | 北京奥普科星技术有限公司 | Multi-station horizontal full-automatic hinge machine |
| CN202317863U (en) * | 2011-07-04 | 2012-07-11 | 台州市盛业设备制造有限公司 | Multi-station graduator |
| CN203197566U (en) * | 2013-03-12 | 2013-09-18 | 盛焕君 | Multi-station automatic indexing combination numerically-controlled machine tool |
| CN203418139U (en) * | 2013-08-02 | 2014-02-05 | 山东润源实业有限公司 | Machine tool used for machining crankshaft oil holes |
| CN203831063U (en) * | 2014-04-25 | 2014-09-17 | 肖闯 | Automatic drilling and milling machine for chain connection hinge pin |
| CN204195402U (en) * | 2014-10-28 | 2015-03-11 | 江门市凯利数控设备有限公司 | A kind of index table |
| CN104875064B (en) * | 2015-05-22 | 2017-05-03 | 浙江盛业自动化科技有限公司 | Vertical feeding device |
| CN205021168U (en) * | 2015-09-25 | 2016-02-10 | 浙江盛业自动化科技有限公司 | 12 station automatic processing composite set |
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Address after: 317016 Fenxi Industrial Zone, Du Qiao Town, Taizhou, Zhejiang, China Applicant after: Zhejiang Sheng Technology Co., Ltd. Address before: 317016 Fenxi Industrial Zone, Du Qiao Town, Taizhou, Zhejiang, China Applicant before: Zhejiang Shengye Automation Science & Technology Co., Ltd. |
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Denomination of invention: Twelve-station automatic machining combined device Effective date of registration: 20191122 Granted publication date: 20180109 Pledgee: Linhai sub branch of China Post Savings Bank Co., Ltd Pledgor: Zhejiang Sheng Technology Co., Ltd. Registration number: Y2019330000220 |