CN105171423A - Twelve-station automatic machining combined device - Google Patents
Twelve-station automatic machining combined device Download PDFInfo
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- CN105171423A CN105171423A CN201510617684.4A CN201510617684A CN105171423A CN 105171423 A CN105171423 A CN 105171423A CN 201510617684 A CN201510617684 A CN 201510617684A CN 105171423 A CN105171423 A CN 105171423A
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- arranges
- planker
- axle bed
- feed shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
Abstract
The invention discloses a twelve-station automatic machining combined device, and belongs to the field of machining equipment. The twelve-station automatic machining combined device comprises a rack and a PLC control unit. A divider is arranged on the rack. A dividing plate is arranged on the divider. Fixing components are arranged on the dividing plate. A feeding mechanism, a cutting-off mechanism, kinds of punching mechanisms and kinds of tapping mechanisms are further arranged on the rack in sequence. The twelve-station automatic machining combined device integrates the machining functions of feeding, fixing, punching, tapping and the like, can perform a series of automatic machining on workpieces needing to be machined, is convenient to operate, lowers the machining and transporting cost, improves working efficiency and product quality and is multifunctional.
Description
Technical field
The invention belongs to machining equipment field, relate to a kind of twelve-station for part processing specifically and automatically process combination unit.
Background technology
At present, for some part in electric instruments and apparatus in process, need to carry out repeatedly punching to part, beat different types of macropore and aperture, and tapping is carried out to different macropores and aperture, and the multiple working procedures such as trimming are carried out to part; Traditional method is all generally processed by multiple single machinery equipment, first raw material is cut off by length requirement with shut-off mechanism, when macropore beaten by needs, part is put on perforating mechanism and carries out beating macropore; When needing to spile, part is delivered in the mechanism that spiles spile again, when needing tapping, part is transferred on tapper mechanism carries out tapping again, when needing trimming, part is transferred on trimming mechanism carries out trimming again; These single machinery equipments, often complex structure, occupied ground area is larger, and owing to needing to process with different machines, because needs carry out multiple working procedure processing, like this will through repeatedly transport process, process very loaded down with trivial details, need to consume a large amount of human cost, affect working (machining) efficiency; Owing to processing at different organisation of workings, repeatedly to pinch, when some deviations appear in fixture, processed product will be caused to occur quality problems, even cause product rejection.Therefore, if can a kind of equipment be manufactured, can the multiple process of valve lever be integrated on a kind of equipment, then can facilitate the processing of part, can labor cost be saved, enhance productivity; Be placed on equipment of the same race simultaneously and process, carry out disposable folding up, the precision of processing can be improved like this, improve the quality of products.
Summary of the invention
The problem to be solved in the present invention be overcome in prior art to part add man-hour requirement adopt multiple devices process, cause the defect of unstable product quality, a kind of automatic processing combination unit that the multiple working procedures such as multiple hole knockout, tapping, trimming can be concentrated on an equipment is provided, to cut down finished cost, increase work efficiency, improve the quality of product.
In order to solve the problems of the technologies described above, the invention provides a kind of twelve-station and automatically process combination unit, comprise frame and PLC control unit, described frame arranges dispenser, described dispenser arranges index dial, described index dial along the circumferential direction arranges fixed part, in the frame of the circumferencial direction of described index dial periphery, be disposed with feed mechanism and the shut-off mechanism for carrying material, for the perforating mechanism one processed part right flank and tapper mechanism one, for the perforating mechanism two processed part left surface and chamfer mechanism, for the perforating mechanism three processed part upper surface, trimming mechanism and tapper mechanism three and perforating mechanism four and tapper mechanism four, three limit mechanisms are cut for what carry out trimming to part right flank.
Above-mentioned twelve-station processes combination unit automatically, and described feed mechanism comprises base, and described base arranges feeding planker, described feeding planker arranges floating holder, described base arranges stationary fixture; Described shut-off mechanism comprises motor and by motor-driven main shaft, described main shaft arranges blade, and described main shaft is fixed on axle bed.
Above-mentioned twelve-station processes combination unit automatically, and described perforating mechanism one comprises being arranged in frame locates planker, described location planker arranges axle bed, described axle bed arranges feed shaft, described feed shaft arranges driver part.
Above-mentioned twelve-station processes combination unit automatically, described tapper mechanism one comprises the location planker be arranged in frame, described location planker arranges axle bed, described axle bed arranges feed shaft, arrange screw tap fixture in one end of described feed shaft, described feed shaft is fixedly connected with linkage board, and described linkage board is fixedly connected with gangbar, described gangbar is arranged on axle bed, arranges driver part in described gangbar.
Above-mentioned twelve-station processes combination unit automatically, and described tapper mechanism one arranges inductive switch fixed strip, and described inductive switch fixed strip arranges inductive switch.
Above-mentioned twelve-station processes combination unit automatically, described perforating mechanism two comprises the mechanism and beat large holes mechanism of spiling, described macropore organization establishes of beating is two groups, the described mechanism that spiles comprises the location planker be arranged in frame, described location planker arranges axle bed, described axle bed arranges positioning element; Described large holes mechanism of beating comprises the location planker be arranged in frame, described location planker arranges axle bed, described axle bed arranges feed shaft, described feed shaft arranges driver part, described axle bed arranges positioning element, and described feed shaft is driven by motor.
Above-mentioned twelve-station processes combination unit automatically, described perforating mechanism three comprises two groups of bottoming holes mechanisms, described bottoming holes mechanism comprises and is arranged on frame structure base, described mechanism base arranges location planker, described location planker arranges axle bed, described axle bed arranges feed shaft, the fixture being used for fixing grooved bit is set in one end of described feed shaft, described feed shaft arranges driver part, described axle bed arranges positioning element, and described feed shaft is driven by motor.
Described mechanism base also arranges trimming mechanism, and described trimming mechanism comprises axle bed, and described axle bed arranges trimming axle, and arrange blade in one end of described trimming axle, described slice axis is driven by motor.
Above-mentioned twelve-station processes combination unit automatically, described tapper mechanism three comprises two groups of tapping diplopore mechanisms, described tapping diplopore mechanism comprises the mechanism's stand be arranged in frame, described mechanism's stand arranges air cylinder fixed plate and traversing planker, described traversing planker arranges axle bed, described axle bed arranges feed shaft, in one end of described feed shaft, screw tap fixture is set, described feed shaft is fixedly connected with linkage board, described linkage board is fixedly connected with gangbar, described gangbar is driven by driver part, described feed shaft is driven by motor, described air cylinder fixed plate fixes transverse cylinder, screw backer is also set in described air cylinder fixed plate, described mechanism's stand also arranges backer's seat, described backer's seat arranges screw backer.
Above-mentioned twelve-station processes combination unit automatically, described three limit mechanisms of cutting comprise the front and back adjustment planker be arranged in frame, adjustment planker in described front and back sets up an organization stand, described mechanism's stand arranges feeding planker, described feeding planker is by feeding air cylinder driven, described feeding planker arranges axle bed, described axle bed arranges rotating shaft, described rotating shaft arranges molding cutter, described rotating shaft is driven by motor, described cylinder is fixed in air cylinder fixed plate, and described air cylinder fixed plate is also provided with screw backer.
Above-mentioned twelve-station processes combination unit automatically, described chamfer deburring machine structure comprises the mechanism base be arranged in frame, described mechanism base arranges positioning element, described positioning element arranges axle bed, described axle bed arranges feed shaft, described feed shaft is driven by driver part, and described feed shaft arranges rose reamer, and described feed shaft is driven by motor.
Above-mentioned twelve-station processes combination unit automatically, described perforating mechanism four comprises the lateral adjustments planker be arranged in frame, described lateral adjustments planker sets up an organization stand, described mechanism's stand arranges air cylinder fixed plate and traversing planker, described traversing planker arranges axle bed, described axle bed arranges feed shaft, fixture is set in one end of described feed shaft, described axle bed arranges driver part.
Above-mentioned twelve-station processes combination unit automatically, described tapper mechanism four comprises the lateral adjustments planker be arranged in frame, described lateral adjustments planker sets up an organization stand, described mechanism's stand arranges air cylinder fixed plate and traversing planker, described traversing planker arranges axle bed, described axle bed arranges feed shaft, in one end of described feed shaft, screw tap fixture is set, described feed shaft is fixedly connected with linkage board, described linkage board is fixedly connected with gangbar, described gangbar is driven by driver part, described feed shaft is driven by motor, described axle bed arranges inductive switch fixed strip, described inductive switch fixed strip arranges inductive switch.
Beneficial effect of the present invention is: the present invention is by feed mechanism, shut-off mechanism, multiple perforating mechanism, tapper mechanism and trimming mechanism are integrated in the circumferencial direction of index dial according to certain way, the signal of these devices is connected with PLC control unit, the work of corresponding mechanism is controlled by PLC control unit, whole device is integrated with self-feeding, fixing, punching, tapping, the several functions such as trimming and discharging, a series of automation processing can be carried out to needing the workpiece of processing, achieve and integrate multiple machining functions, decrease processing and conveying cost, increase work efficiency, improve the quality of products, that a kind of multi-functional twelve-station processes combination unit automatically.
Accompanying drawing explanation
Fig. 1 is one of stereogram of the present invention.
Fig. 2 is stereogram two of the present invention.
Fig. 3 is feed mechanism stereogram of the present invention.
Fig. 4 is shut-off mechanism stereogram of the present invention.
Fig. 5 is perforating mechanism one stereogram of the present invention.
Fig. 6 is tapper mechanism one stereogram of the present invention.
Fig. 7 is perforating mechanism two stereogram of the present invention.
Fig. 8 is that the present invention beats macropore 1 mechanism stereogram.
Fig. 9 is that the present invention beats macropore 2 mechanism stereogram.
Figure 10 is bottoming hole 1 mechanism of the present invention stereogram.
Figure 11 is bottoming hole 2 mechanism of the present invention and trimming mechanism stereogram.
Figure 12 is tapping diplopore mechanism of the present invention stereogram.
Figure 13 is that the present invention cuts three limit mechanism stereograms.
Figure 14 is chamfer deburring machine structure stereogram of the present invention.
Figure 15 is perforating mechanism four stereogram of the present invention.
Figure 16 is tapper mechanism four stereogram of the present invention.
Figure 17 is one of valve lever stereogram.
Figure 18 is valve lever stereogram two.
Drawing reference numeral illustrates: 1-frame, 2-dispenser, 3-index dial, 4-fixed part, (207, 405, 505, 605, 706, 806, 1307)-fixture, (101, 701, 801)-base, 102-feeding planker, 103-feeding cylinder, 104-floating holder, 105-stationary fixture, 106-air cylinder fixed plate, (107, 508, 608, 709, 809, 1016, 1018, 1110, 1212, 1213, 1214, 1314, 1316, 1317, 1416, 1418)-screw backer, (108, 209, 307, 410, 510, 610, 711, 811, 907, 1012, 1108, 1211, 1310, 1412)-motor, 109-main shaft, (110, 906)-blade, (115, 203, 303, 403, 503, 603, 704, 804, 904, 1005, 1105, 1206, 1305, 1405)-axle bed, (111, 201, 302, 402, 501, 601, 703, 803, 903, 1205)-longitudinally regulate planker, (112, 702, 802, 1004, 1204, 1304, 1404)-traversing planker, (113, 1015, 1203, 1313, 1415)-transverse cylinder, (106, 114, 1003, 1109, 1202, 1303, 1403)-air cylinder fixed plate, (202, 301, 401, 502, 602, 1001, 1301, 1401)-lateral adjustments planker, (204, 304, 404, 504, 604, 705, 805, 1006, 1207, 1306, 1406)-feed shaft, (205, 310, 406, 506, 606, 707, 807, 1010, 1208, 1308, 1410)-cylinder promotes baffle plate, (206, 311, 407, 507, 607, 708, 808, 1011, 1104, 1209, 1309, 1411)-feeding cylinder, (208, 210, 306, 409, 411, 509, 609, 511, 611, 710, 712, 810, 812)-belt pulley, (305, 1007, 1407)-screw tap fixture, (308, 1008, 1408)-linkage board, (309, 1009, 1409)-gangbar, (312, 1419)-inductive switch fixed strip, (313, 1420)-inductive switch, 408-backer, (902, 1103)-feeding planker, 905-trimming axle, (1002, 1102, 1302, 1402)-mechanism's stand, (1013, 1311, 1413)-motor plate, (1014, 1312, 1414)-motor plate fixed strip, (1017, 1315, 1417)-backer's seat, planker is regulated before and after 1101-, 1106-rotating shaft, 1107-molding cutter, 1201-mechanism base, 1210-rose reamer.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As Fig. 1, a kind of twelve-station shown in Fig. 2 processes combination unit automatically, comprise frame 1 and PLC control unit, frame 1 arranges index dial 3, index dial 3 along the circumferential direction arranges fixed part 4, for the fixing part needing processing, the indexing mechanism controlling index dial 3 and rotate is set at index dial 3 center, indexing mechanism is set to cam indexing separator 2, cam indexing separator 2 can realize a continuous print action to be converted into intermittent exercise, i.e. pause-transposition-pause-transposition, circulation like this, do intermittent calibration gyration, usual power shaft circles, output shaft completes a station, i.e. 1+1 transposition that pauses, it is high that cam indexing separator 2 has indexing accuracy, smooth running, transmitting torque is large, self-locking during location, compact conformation, volume is little, noise is low, high speed performance is good, the advantages such as the life-span is long, indexing mechanism also can be set to servomotor, at the circumferencial direction of index dial 3 periphery, be disposed with feed mechanism and the shut-off mechanism for carrying material, for the perforating mechanism one processed part right flank and tapper mechanism one, for the perforating mechanism two processed part left surface and chamfer mechanism, for perforating mechanism three, trimming mechanism and the tapper mechanism three processed part upper surface and perforating mechanism four and tapper mechanism four, cut three limit mechanisms for what carry out trimming to part right flank.
As shown in Figure 3, Figure 4, feed mechanism is used for carrying the raw material of strip, feed mechanism comprises the base 101 be arranged in frame 1, base 101 arranges feeding planker 102, feeding planker 102 is driven by feeding cylinder 103, and feeding cylinder 103 is fixed in air cylinder fixed plate 106, and air cylinder fixed plate 106 is fixed on base 101, air cylinder fixed plate 106 arranges screw backer 107, and screw backer 107 can control the shift position of feeding planker 102; Feeding planker 102 arranges floating holder 104, base 101 arranges stationary fixture 105; The main shaft 109 that shut-off mechanism comprises motor 108 and driven by motor 108, main shaft 109 arranges blade 110, main shaft 109 is fixed on axle bed 115, axle bed 115 is fixed on and longitudinally regulates on planker 111, and longitudinally regulate planker 111 to be fixed on traversing planker 112, traversing planker 112 is driven by transverse cylinder 113, transverse cylinder 113 is fixed in air cylinder fixed plate 114, rotated by motor 108 drive shaft 109, drive blade 110 to rotate simultaneously, complete the raw-material cutting to strip.
As shown in Figure 5, perforating mechanism one comprises the location planker be arranged in frame 1, location planker comprises longitudinally adjustment planker 201 and lateral adjustments planker 202, longitudinal adjustment on planker 201, lateral adjustments planker 202 is set, lateral adjustments planker 202 arranges axle bed 203, axle bed 203 arranges feed shaft 204, feed shaft 204 arranges driver part, this driver part comprises cylinder and promotes baffle plate 205, cylinder promotes baffle plate 205 and is connected with the piston rod of feeding cylinder 206, feeding cylinder 206 is fixed on axle bed 203, the fixture 207 being used for fixing grooved bit is set in one end of feed shaft 204, at the other end of feed shaft 204, belt pulley 208 is set, belt pulley 208 is connected with the belt pulley 210 of motor 209 by driving-belt, feed shaft 204 is driven by motor 209, as shown in figure 18, perforating mechanism one is for carrying out perforation processing to part right flank.
As shown in Figure 6, tapper mechanism one comprises the location planker be arranged in frame 1, location planker comprises lateral adjustments planker 301 and longitudinally regulates planker 302, lateral adjustments planker 301 is arranged and longitudinally regulates planker 302, axle bed 303 is set longitudinal adjustment on planker 302, axle bed 303 arranges feed shaft 304, screw tap fixture 305 is set in one end of feed shaft 304, arrange belt pulley 306 at the other end of feed shaft 304, belt pulley 306 is connected with motor 307 by driving-belt; Feed shaft 304 is fixedly connected with linkage board 308, linkage board 308 is fixedly connected with gangbar 309, gangbar 309 is arranged on axle bed 303, in gangbar 309, driver part is set, this driver part comprises cylinder and promotes baffle plate 310, cylinder promotes baffle plate 310 and is fixedly connected with the piston rod of feeding cylinder 311, feeding cylinder 311 is fixed on axle bed 303, axle bed 303 also arranges inductive switch fixed strip 312 inductive switch 313 is set on inductive switch fixed strip 312, as shown in figure 18, tapper mechanism one is for carrying out tapping processing to part right flank.
As shown in Figure 7, perforating mechanism two comprises the mechanism and beat large holes mechanism of spiling, beating macropore organization establishes is two groups, namely beat macropore 1 mechanism and beat macropore 2 mechanism, the mechanism that spiles comprises the location planker be arranged in frame 1, location planker comprises lateral adjustments planker 401, lateral adjustments planker 401 is arranged and longitudinally regulates planker 402, longitudinal adjustment on planker 402, axle bed 403 is set, axle bed 403 arranges feed shaft 404, the fixed part 405 being used for fixing grooved bit is set in one end of feed shaft 404, feed shaft 404 arranges cylinder and promotes baffle plate 406, cylinder promotes baffle plate 406 and is connected with the piston rod of feeding cylinder 407, feeding cylinder 407 is fixed on axle bed 403, axle bed 403 arranges backer 408, for determining that cylinder promotes the displacement of baffle plate 406, thus determine the degree of depth of grooved bit, at the other end of feed shaft 404, belt pulley 409 is set, belt pulley 409 is connected with the belt pulley 411 of motor 410 by driving-belt, feed shaft 404 is driven by motor 410.As shown in figure 17, the mechanism that spiles can carry out perforation processing to the aperture position of part left surface.
As Fig. 8, shown in Fig. 9, beat large holes mechanism and comprise the location planker be arranged in frame 1, location planker comprises longitudinal direction and regulates planker (501, 601), longitudinally planker (501 is being regulated, 601) lateral adjustments planker (502 is set on, 602), at lateral adjustments planker (502, 602) axle bed (503 is set on, 603), at axle (503, 603) feed shaft (504 is set on, 604), at feed shaft (504, 604) one end arranges the fixture (505 being used for fixing grooved bit, 605), at feed shaft (504, 604) cylinder is set on and promotes baffle plate (506, 606), cylinder promotes baffle plate (506, 606) with feeding cylinder (507, 607) piston rod connects, feeding cylinder (507, 607) axle bed (503 is fixed on, 603) on, at axle bed (503, 603) screw backer (508 is set on, 608), at feed shaft (504, 604) the other end arranges belt pulley (509, 609), belt pulley (509, 609) by driving-belt and motor (510, 610) belt pulley (511, 611) connect, feed shaft (504, 604) by motor (510, 610) drive, as shown in figure 17, beating large holes mechanism can carry out perforation processing respectively to the large hole site of part left surface.
As Figure 10, shown in Figure 11, perforating mechanism three comprises two groups of bottoming holes mechanisms, i.e. bottoming hole 1 mechanism and bottoming hole 2 mechanism, and bottoming holes mechanism comprises and is arranged on frame 1 and locates planker, and location planker comprises mechanism base (701, 801), at mechanism base (701, 801) traversing planker (702 is set on, 802), at traversing planker (702, 802) arrange on and longitudinally regulate planker (703, 803), longitudinally planker (703 is being regulated, 803) axle bed (704 is set on, 804), at axle bed (704, 804) feed shaft (705 is set on, 805), at feed shaft (705, 805) one end arranges the fixture (706 being used for fixing grooved bit, 806), at feed shaft (705, 805) arrange driver part on, driver part comprises cylinder and promotes baffle plate (707, 807), cylinder promotes baffle plate (707, 807) with feeding cylinder (708, 808) piston rod connects, feeding cylinder (708, 808) axle bed (704 is fixed on, 804) on, at axle bed (704, 804) screw backer (709 is set on, 809), at feed shaft (705, 805) the other end arranges belt pulley (710, 810), belt pulley (710, 810) by driving-belt and motor (711, 811) belt pulley (712, 812) connect, feed shaft (705, 805) by motor (711, 811) drive, as shown in figure 18, perforating mechanism three can carry out perforation processing respectively to part upper surface.As shown in figure 11, mechanism base 801 also arranges trimming mechanism, trimming mechanism comprises feeding planker 902, feeding planker 902 is arranged and longitudinally regulates planker 903, axle bed 904 is set longitudinal adjustment on planker 903, axle bed 904 arranges trimming axle 905, in one end of trimming axle 905, blade 906 is set, slice axis 905 is driven by motor 907, and as shown in figure 18, trimming mechanism can carry out trimming processing to part right flank bottom.
As shown in figure 12, tapper mechanism three comprises two groups of tapping diplopore mechanisms, i.e. tapping diplopore 1 mechanism and tapping diplopore 2 mechanism, tapping diplopore mechanism comprises the lateral adjustments planker 1001 be arranged in frame 1, lateral adjustments planker 1001 sets up an organization stand 1002, mechanism's stand 1002 arranges air cylinder fixed plate 1003 and traversing planker 1004, traversing planker 1004 arranges axle bed 1005, axle bed 1005 arranges feed shaft 1006, in one end of feed shaft 1006, screw tap fixture 1007 is set, feed shaft 1006 is fixedly connected with linkage board 1008, linkage board 1008 is fixedly connected with gangbar 1009, gangbar 1009 is arranged on axle bed 1006, gangbar 1009 arranges cylinder and promotes baffle plate 1010, cylinder promotes baffle plate 1010 and is fixedly connected with the piston rod of feeding cylinder 1011, feed shaft 1006 is driven by motor 1012, motor 1012 is fixed on motor plate 1013, motor plate 1013 is fixed on motor plate fixed strip 1014, motor plate fixed strip 1014 is fixed on traversing planker 1004, air cylinder fixed plate 1003 is fixed transverse cylinder 1015, screw backer 1016 is also set in air cylinder fixed plate 1003, mechanism's stand 1002 also arranges backer's seat 1017, backer's seat 1017 arranges screw backer 1018, for controlling the shift position of traversing planker 1004, as shown in figure 17, tapper mechanism three can carry out tapping processing respectively to part upper surface.
As shown in figure 13, cut three limit mechanisms and comprise the front and back adjustment planker 1101 be arranged in frame 1, adjustment planker 1101 in front and back sets up an organization stand 1102, mechanism's stand 1102 arranges feeding planker 1103, feeding planker 1103 is driven by feeding cylinder 1104, feeding planker 1103 arranges axle bed 1105, axle bed 1105 arranges rotating shaft 1106, rotating shaft 1106 arranges molding cutter 1107, rotating shaft 1106 is driven by motor 1108, cylinder 1104 is fixed in air cylinder fixed plate 1109, air cylinder fixed plate 1109 is also provided with screw backer 1110, for controlling the shift position of feeding planker 1103, as shown in figure 18, cut three limit mechanisms can carry out trimming processing to three limits of part right flank simultaneously.
As shown in figure 14, chamfer deburring machine structure comprises the positioning element be arranged in frame 1, positioning element comprises mechanism base 1201, mechanism base 1201 arranges air cylinder fixed plate 1202, air cylinder fixed plate 1202 arranges transverse cylinder 1203, be fixedly connected with traversing planker 1204 at the piston rod of transverse cylinder 1203, traversing planker 1204 is arranged and longitudinally regulates planker 1205, longitudinal adjustment on planker 1205, axle bed 1206 is set, axle bed 1206 arranges feed shaft 1207, feed shaft 1207 arranges driver part, driver part comprises cylinder and promotes baffle plate 1208, cylinder promotes baffle plate 1208 and is connected with the piston rod of feeding cylinder 1209, feeding cylinder 1209 is fixed on axle bed 1206, feed shaft 1207 arranges rose reamer 1210, feed shaft 1207 is driven by motor 1211, air cylinder fixed plate 1202 arranges screw backer 1212, traversing planker 1204 arranges screw backer 1213, for controlling the shift position of traversing planker 1204, axle bed 1206 arranges screw backer 1214, the shift position of baffle plate 1208 is promoted for control cylinder, as shown in figure 17, chamfer deburring machine structure can carry out chamfering deburring to the macropore of part left surface.。
As shown in figure 15, perforating mechanism four comprises the lateral adjustments planker 1301 be arranged in frame 1, lateral adjustments planker 1301 sets up an organization stand 1302, mechanism's stand 1302 arranges air cylinder fixed plate 1303 and traversing planker 1304, traversing planker 1304 arranges axle bed 1305, axle bed 1305 arranges feed shaft 1306, fixture 1307 is set in one end of feed shaft 1306, for clamping grooved bit.Axle bed 1305 arranges cylinder and promotes baffle plate 1308, cylinder promotes baffle plate 1308 and is fixedly connected with the piston rod of feeding cylinder 1309, feed shaft 1306 is driven by motor 1310, motor 1310 is fixed on motor plate 1311, motor plate 1311 is fixed on motor plate fixed strip 1312, and motor plate fixed strip 1312 is fixed on traversing planker 1304; Air cylinder fixed plate 1303 is fixed transverse cylinder 1313, screw backer 1314 is also set in air cylinder fixed plate 1303; Mechanism's stand 1302 also arranges backer's seat 1315, backer's seat 1315 arranges screw backer 1316, for controlling the shift position of traversing planker 1304, axle bed 1306 arranges screw backer 1317, for controlling the shift position of feed shaft 1306, as shown in figure 18, perforating mechanism four can carry out perforation processing respectively to part upper surface medial small hole.
As shown in figure 16, tapper mechanism four comprises the lateral adjustments planker 1401 be arranged in frame 1, lateral adjustments planker 1401 sets up an organization stand 1402, mechanism's stand 1402 arranges air cylinder fixed plate 1403 and traversing planker 1404, traversing planker 1404 arranges axle bed 1405, axle bed 1405 arranges feed shaft 1406, in one end of feed shaft 1406, screw tap fixture 1407 is set, feed shaft 1406 is fixedly connected with linkage board 1408, linkage board 1408 is fixedly connected with gangbar 1409, gangbar 1409 is arranged on axle bed 1405, gangbar 1409 arranges cylinder and promotes baffle plate 1410, cylinder promotes baffle plate 1410 and is fixedly connected with the piston rod of feeding cylinder 1411, feed shaft 1406 is driven by motor 1412, motor 1412 is fixed on motor plate 1413, motor plate 1413 is fixed on motor plate fixed strip 1414, motor plate fixed strip 1414 is fixed on traversing planker 1404, air cylinder fixed plate 1403 is fixed transverse cylinder 1415, screw backer 1416 is also set in air cylinder fixed plate 1403, mechanism's stand 1402 also arranges backer's seat 1417, backer's seat 1417 arranges screw backer 1418, for controlling the shift position of traversing planker 1404, axle bed 1405 arranges inductive switch fixed strip 1419, inductive switch fixed strip 1419 arranges inductive switch 1420, as shown in figure 18, perforating mechanism four can carry out tapping processing respectively to part upper surface medial small hole.
The operation principle that twelve-station of the present invention processes combination unit is automatically: operationally, first the raw material of strip are put into feed mechanism, the length conveying raw material that part needs pressed automatically by feed mechanism, and raw material are delivered in fixed part 4, fixed part 4, after raw material clamping, is cut off raw material by shut-off mechanism; Then cam indexing separator 2 works, index dial 3 is made to rotate a station, part is delivered to the position of perforating mechanism one, perforating mechanism a pair part right flank punches, after perforating mechanism one completes punch operation, index dial 3 rotates a station, part is delivered to the position of tapper mechanism one, and tapper mechanism a pair part right flank carries out screwing operation; According to said method, index dial 3 often rotates a station, and the organisation of working in frame 1 is processed part respectively simultaneously accordingly, as perforating mechanism two pairs of parts carry out spile operation; Beat macropore 1 mechanism carries out beating left surface macropore 1 to part; Beat macropore 2 mechanism carries out beating left surface macropore 2 to part; Bottoming hole 1 mechanism carries out Double Punch operation to part upper surface; Bottoming hole 2 mechanism carries out Double Punch operation to part upper surface; Trimming mechanism carries out trimming operation to part; Tapping is carried out to macropore 1; Tapping is carried out to macropore 2; Trimming is carried out to the right flank of part; Chamfering deburring is carried out to part left surface macropore; Part upper surface is spiled; Tapping is carried out to the aperture of upper surface; After completing, fixed part 4 is decontroled, part is put into collecting box, obtain the part as shown in Figure 17, Figure 18, so circulate, due to index dial 3 often rotate a station time, corresponding mechanism on each station works at the same time, realize, to part automation processing, greatly to increase work efficiency, and improving the quality of product.
Below by reference to the accompanying drawings embodiment of the present invention is explained in detail; but the present invention is not limited to above-mentioned embodiment; to those skilled in the art, can also do some modification and improvement under the premise of not departing from the present invention, these also should be considered as belonging to protection scope of the present invention.
Claims (12)
1. a twelve-station processes combination unit automatically, comprise frame (1) and PLC control unit, it is characterized in that: dispenser (2) is set in described frame, described dispenser (2) arranges index dial (3), described index dial (3) along the circumferential direction arranges fixed part (4), in the frame (1) of the circumferencial direction of described index dial (3) periphery, be disposed with feed mechanism and the shut-off mechanism for carrying material, for the perforating mechanism one processed part right flank and tapper mechanism one, for the perforating mechanism two processed part left surface and chamfer mechanism, for the perforating mechanism three processed part upper surface, trimming mechanism and tapper mechanism three and perforating mechanism four and tapper mechanism four, three limit mechanisms are cut for what carry out trimming to part right flank.
2. twelve-station according to claim 1 processes combination unit automatically, it is characterized in that: described feed mechanism comprises base (101), described base (101) arranges feeding planker (102), described feeding planker (102) arranges floating holder (104), described base (101) arranges stationary fixture (105); The main shaft (109) that described shut-off mechanism comprises motor (108) and driven by motor (108), described main shaft (109) arranges blade (110), and described main shaft (109) is fixed on axle bed (115).
3. twelve-station according to claim 1 processes combination unit automatically, it is characterized in that: described perforating mechanism one comprises being arranged in frame (1) locates planker, described location planker arranges axle bed (203), described axle bed (203) arranges feed shaft (204), described feed shaft (204) arranges driver part, the fixture (207) being used for fixing grooved bit is set in one end of described feed shaft (204).
4. twelve-station according to claim 1 processes combination unit automatically, it is characterized in that: described tapper mechanism one comprises the location planker be arranged in frame (1), described location planker arranges axle bed (303), described axle bed (303) arranges feed shaft (304), in one end of described feed shaft (304), screw tap fixture (305) is set, described feed shaft (304) is fixedly connected with linkage board (308), described linkage board (308) is fixedly connected with gangbar (309), described gangbar (309) is arranged on axle bed (303), in described gangbar (309), driver part is set.
5. twelve-station according to claim 5 processes combination unit automatically, it is characterized in that: on described tapper mechanism one, arrange inductive switch fixed strip (312), and described inductive switch fixed strip arranges inductive switch (313).
6. twelve-station according to claim 1 processes combination unit automatically, it is characterized in that: described perforating mechanism two comprises the mechanism and beat large holes mechanism of spiling, described macropore organization establishes of beating is two groups, the described mechanism that spiles comprises the location planker be arranged in frame (1), described location planker arranges axle bed (403), described axle bed (403) arranges positioning element; Described large holes mechanism of beating comprises the location planker be arranged in frame (1), described location planker arranges axle bed (503,603), described axle bed (503,603) arranges feed shaft (504,604), described feed shaft (504,604) arranges driver part, described axle bed (503,603) arranges positioning element, and described feed shaft (504,604) is driven by motor (510,610).
7. twelve-station according to claim 1 processes combination unit automatically, it is characterized in that: described perforating mechanism three comprises two groups of bottoming holes mechanisms, described bottoming holes mechanism comprises and is arranged on frame (1) mechanism base (701, 801), at described mechanism base (701, 801) location planker is set on, described location planker arranges axle bed (704, 804), at described axle bed (704, 804) feed shaft (705 is set on, 805), at described feed shaft (705, 805) one end arranges the fixture (706 being used for fixing grooved bit, 806), at described feed shaft (705, 805) on, driver part is set, at described axle bed (704, 804) feed shaft (705 described in positioning element is set on, 805) by motor (711, 811) drive, described mechanism base (801) also arranges trimming mechanism, described trimming mechanism comprises axle bed (904), described axle bed (904) arranges trimming axle (905), arrange blade (906) in one end of described trimming axle (905), described slice axis (905) is driven by motor (907).
8. twelve-station according to claim 1 processes combination unit automatically, it is characterized in that: described tapper mechanism three comprises two groups of tapping diplopore mechanisms, described tapping diplopore mechanism comprises the mechanism's stand (1002) be arranged in frame (1), described mechanism's stand (1002) arranges air cylinder fixed plate (1003) and traversing planker (1004), described traversing planker (1004) arranges axle bed (1005), described axle bed (1005) arranges feed shaft (1006), in one end of described feed shaft (1006), screw tap fixture (1007) is set, described feed shaft (1006) is fixedly connected with linkage board (1008), described linkage board (1008) is fixedly connected with gangbar (1009), described gangbar (1009) is driven by driver part, described feed shaft (1006) is driven by motor (1012), in the upper fixing transverse cylinder (1015) of described air cylinder fixed plate (1003), screw backer (1016) is also set in described air cylinder fixed plate (1003), described mechanism's stand (1002) also arranges backer's seat (1017), described backer's seat (1017) arranges screw backer (1018).
9. twelve-station according to claim 1 processes combination unit automatically, it is characterized in that: described three limit mechanisms of cutting comprise front and back adjustment planker (1101) be arranged in frame (1), described front and back adjustment planker (1101) set up an organization stand (1102), described mechanism's stand (1102) arranges feeding planker (1103), described feeding planker (1103) is driven by feeding cylinder (1104), described feeding planker (1103) arranges axle bed (1105), described axle bed (1105) arranges rotating shaft (1106), described rotating shaft (1106) arranges molding cutter (1107), described rotating shaft (1106) is driven by motor (1108), described cylinder (1104) is fixed in air cylinder fixed plate (1109), described air cylinder fixed plate (1109) is also provided with screw backer (1110).
10. twelve-station according to claim 1 processes combination unit automatically, it is characterized in that: described chamfer deburring machine structure comprises the mechanism base (1201) be arranged in frame (1), described mechanism base (1201) arranges positioning element, described positioning element arranges axle bed (1206), described axle bed (1206) arranges feed shaft (1207), described feed shaft (1207) is driven by driver part, described feed shaft (1207) arranges rose reamer (1210), described feed shaft (1207) is driven by motor (1211).
11. twelve-stations according to claim 1 process combination unit automatically, it is characterized in that: described perforating mechanism four comprises the lateral adjustments planker (1301) be arranged in frame (1), described lateral adjustments planker (1301) sets up an organization stand (1302), described mechanism's stand (1302) arranges air cylinder fixed plate (1303) and traversing planker (1304), described traversing planker (1304) arranges axle bed (1305), described axle bed (1305) arranges feed shaft (1306), in one end of described feed shaft (1306), fixture (1307) is set, described axle bed (1306) arranges driver part.
12. twelve-stations according to claim 1 process combination unit automatically, it is characterized in that: described tapper mechanism four comprises the lateral adjustments planker (1401) be arranged in frame (1), described lateral adjustments planker (1401) sets up an organization stand (1402), described mechanism's stand (1402) arranges air cylinder fixed plate (1403) and traversing planker (1404), described traversing planker (1404) arranges axle bed (1405), described axle bed (1405) arranges feed shaft (1406), in one end of described feed shaft (1406), screw tap fixture (1407) is set, described feed shaft (1406) is fixedly connected with linkage board (1408), described linkage board (1408) is fixedly connected with gangbar (1409), described gangbar (1409) is driven by driver part, described feed shaft (1406) is driven by motor (1412), described axle bed (1405) arranges inductive switch fixed strip (1419), described inductive switch fixed strip (1419) arranges inductive switch (1420).
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| CN105642996A (en) * | 2016-03-10 | 2016-06-08 | 中山市鸿程科研技术服务有限公司 | Feeding and cutting mechanism of multifunctional automatic machining integrated machine |
| CN105642935A (en) * | 2016-03-11 | 2016-06-08 | 中山市鸿程科研技术服务有限公司 | Outer hole flat drilling mechanism of multifunctional automatic machining all-in-one machine |
| CN107584278A (en) * | 2017-09-08 | 2018-01-16 | 南洋汽摩集团有限公司 | Drilling and tapping integral type lockset pedestal synchronous processing mechanism |
| CN108262499A (en) * | 2017-12-28 | 2018-07-10 | 杭州显庆科技有限公司 | Double end automatic punch |
| CN111152023A (en) * | 2019-12-28 | 2020-05-15 | 宁波安旺特种紧固件有限公司 | Tapping and cutting integrated equipment |
| CN111660111A (en) * | 2020-06-10 | 2020-09-15 | 杭州创融汇科技服务有限公司 | Full-automatic production equipment for ratchet wrench head |
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| CN111660111A (en) * | 2020-06-10 | 2020-09-15 | 杭州创融汇科技服务有限公司 | Full-automatic production equipment for ratchet wrench head |
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| CN105171423B (en) | 2018-01-09 |
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Address after: 317016 Fenxi Industrial Zone, Du Qiao Town, Taizhou, Zhejiang, China Applicant after: Zhejiang Sheng Technology Co., Ltd. Address before: 317016 Fenxi Industrial Zone, Du Qiao Town, Taizhou, Zhejiang, China Applicant before: Zhejiang Shengye Automation Science & Technology Co., Ltd. |
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Denomination of invention: Twelve-station automatic machining combined device Effective date of registration: 20191122 Granted publication date: 20180109 Pledgee: Linhai sub branch of China Post Savings Bank Co., Ltd Pledgor: Zhejiang Sheng Technology Co., Ltd. Registration number: Y2019330000220 |
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