CN105171107A - Continuous type steel tube cutting machining control system - Google Patents
Continuous type steel tube cutting machining control system Download PDFInfo
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- CN105171107A CN105171107A CN201510640025.2A CN201510640025A CN105171107A CN 105171107 A CN105171107 A CN 105171107A CN 201510640025 A CN201510640025 A CN 201510640025A CN 105171107 A CN105171107 A CN 105171107A
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Abstract
The invention provides a continuous type steel tube cutting machining control system which comprises a clamping mechanism, a cutting mechanism, a mounting frame, a control mechanism, first drive mechanisms, a second drive mechanism and a third drive mechanism. The clamping mechanism comprises at least two first workbenches arranged in the Y direction. Supporting blocks are provided with cutting grooves in the Y direction. The first drive mechanisms are connected with the supporting blocks and used for driving the supporting blocks to move in the Y direction. The cutting mechanism comprises at least one cutting device. The cutting devices are arranged on the cutting mechanism and located above the cutting grooves. The second drive mechanism is connected with the cutting mechanism and used for driving the cutting mechanism to move in the Z direction. The third drive mechanism is connected with the cutting devices and used for driving the cutting devices to move in the Y direction. The control mechanism is connected with the first drive mechanisms, the second drive mechanism, the third drive mechanism and the cutting devices. By means of the continuous type steel tube cutting machining control system, multiple steel tubes can be cut at a time, and different portions of the same steel tube can be cut at the same time.
Description
Technical field
The present invention relates to heating tube technical field, particularly relate to a kind of continuous type steel pipe cutting processing control system.
Background technology
Using air-condition heats the central meeting of process of heating because outdoor temperature is lower in the winter time, the heating effect of air-conditioner set can large high attenuation, if rely on the operating efficiency of air-conditioner set to can not meet heating demand completely, to warm oneself demand in order to user can better be met, need to supplement auxiliary heating pipe on the basis of air-conditioner set; Heating tube is first cut into required length by the steel pipe grown very much aborning, is not well positioned to meet need of production aborning at present for the cutting mechanism of heating tube, and efficiency quality is not very desirable, therefore solves the problem and just seems very necessary.
Summary of the invention
Based on the technical problem existed in background technology, the present invention proposes a kind of continuous type steel pipe cutting processing control system.
It should be noted that: herein, X-direction, Y-direction, Z-direction are mutually orthogonal.
A kind of continuous type steel pipe cutting processing control system that the present invention proposes, comprise the clamping device for clamping steel pipe, cutting mechanism, installing rack, controlling organization, the first driving mechanism, the second driving mechanism and the 3rd driving mechanism for pipe cutting, wherein:
Clamping device comprises at least two along first workbench of Y-direction setting for clamping steel pipe, is all reserved with gap, is equipped with the back-up block for clamping steel pipe, back-up block is provided with cutting groove along Y-direction in gap between arbitrary neighborhood two the first workbench;
First driving mechanism is connected for driving back-up block to move along the Y direction with back-up block;
Cutting mechanism is arranged on installing rack, cutting mechanism comprises at least one cutter sweep, cutter sweep is arranged on cutting mechanism, and cutter sweep is positioned at above cutting groove, is provided with the distance measuring sensor of the distance for detecting cutter sweep and cutting groove bottom land in cutting groove;
Second driving mechanism is connected for driving cutting mechanism to move along the Z direction with cutting mechanism; 3rd driving mechanism is connected for driving cutter sweep to move along the Y direction with cutter sweep;
Controlling organization is connected with the first driving mechanism, distance measuring sensor, the second driving mechanism, the 3rd driving mechanism, cutter sweep, is preset with predeterminable range value in controller, in working order, steel pipe two ends to be cut are placed on respectively on adjacent two the first workbench, the cutting part of steel pipe to be cut aims at cutting groove, controlling organization controls the second driving mechanism and drives cutting mechanism to move down, thus drives cutter sweep to move down the cutting part that arrives at steel pipe to be cut and control cutter sweep to carry out cutting operation, distance measuring sensor detects the real-time distance value of cutter sweep and cutting groove bottom land in real time, controlling organization obtains the real-time distance value of cutter sweep and cutting groove bottom land according to distance measuring sensor, when the real-time distance value of cutter sweep and cutting groove bottom land is less than predeterminable range value, controlling organization controls the first driving mechanism and drives back-up block to move along Y-direction and arrive at next steel pipe, simultaneously, controlling organization control the 3rd driving mechanism driving cutter sweep and the equidirectional movement of back-up block are arrived at next steel pipe and are controlled cutter sweep and carry out cutting operation to next steel pipe, until complete the cutting of all steel pipes, after having cut, controlling organization control cutter sweep stopping cutting, controls the first driving mechanism driving back-up block reset simultaneously, controls the second driving mechanism driving cutting mechanism reset, controls the 3rd driving mechanism driving cutter sweep reset.
Preferably, cutting mechanism also comprises the first falsework, and the first falsework is removable to be arranged on installing rack, and the second driving mechanism is connected with the first falsework, and controlling organization controls the second driving mechanism and drives the first falsework to move along Z-direction.
Preferably, cutter sweep comprises the first pole, installing plate, second pole, rotating shaft, four-wheel drive mechanism, transmission mechanism and the abrasive cut-off wheel suitable with cutting groove, first pole is removable to be arranged on the first falsework, the moving direction of the first pole is Y-direction, installing plate is arranged on the first pole, second pole is installed on a mounting board, rotating shaft arranges in X direction and is installed in rotation on the second pole, abrasive cut-off wheel is positioned at above cutting groove, abrasive cut-off wheel is fixedly connected with rotating shaft, the axis of abrasive cut-off wheel and the axis collinear of rotating shaft, four-wheel drive mechanism is connected with controlling organization, four-wheel drive mechanism is connected with rotating shaft transmission by transmission mechanism, controlling organization controls four-wheel drive mechanism drive shaft and rotates, rotating shaft drives abrasive cut-off wheel rotation to carry out cutting operation.
Preferably, the first falsework is provided with the first chute along Y-direction, and the first pole is connected with the first chute, and the 3rd driving mechanism is connected with the first pole, and controlling organization controls the 3rd driving mechanism and drives the first pole to move along Y-direction in the first chute.
Preferably, installing rack comprises base, is arranged on the column on base and is arranged on the second falsework on column, column is provided with the second chute along Z-direction, first falsework is connected with the second chute, second driving mechanism is arranged on the second falsework, and the second driving mechanism is connected with the first falsework for driving the first falsework to move along Z-direction in the second chute.
Preferably, clamping device also comprises the second workbench, first workbench, the second workbench are installed on base, second workbench is arranged in gap, second workbench is arranged along Y-direction, and the second workbench is provided with the 3rd chute along Y-direction, and back-up block is connected with the 3rd chute, first driving mechanism is connected with back-up block, and controlling organization controls the first driving mechanism and drives back-up block to move along Y-direction in the 3rd chute.
Preferably, the first workbench is provided with multirow steel tubes draw-in groove along Y-direction, often arranges steel pipe draw-in groove and comprise two steel pipe draw-in grooves.
Preferably, steel pipe draw-in groove is V-shape, the opening part of steel pipe draw-in groove is provided with the first fastener and the second fastener, first fastener and the second fastener are connected to the opening two ends of steel pipe draw-in groove, first fastener stretches in steel pipe draw-in groove away from the open at one end of steel pipe draw-in groove, and the second fastener stretches in steel pipe draw-in groove away from the open at one end of steel pipe draw-in groove, the first fastener and the second fastener mutually against and the two is predetermined angular, first fastener is provided with the first resetting-mechanism, and the second fastener is provided with the second resetting-mechanism.
Preferably, the first fastener is equal with the second fastener length, and the thickness of the first fastener reduces from the open at one end near steel pipe draw-in groove gradually to the other end, and the thickness of the second fastener reduces from the open at one end near steel pipe draw-in groove gradually to the other end.
In the present invention, comprise the clamping device for clamping steel pipe, for the cutting mechanism of pipe cutting, installing rack, controlling organization, first driving mechanism, second driving mechanism and the 3rd driving mechanism, controlling organization and the first driving mechanism, second driving mechanism, 3rd driving mechanism, cutter sweep connects, in working order, steel pipe two ends to be cut are placed on respectively on adjacent two the first workbench, the cutting part of steel pipe to be cut aims at cutting groove, controlling organization controls the second driving mechanism and drives cutting mechanism to move down, thus drive cutter sweep to move down the cutting part that arrives at steel pipe to be cut and control cutter sweep to carry out cutting operation, and when cutter sweep often completes the cutting action of a steel pipe, controlling organization controls the first driving mechanism and drives back-up block to move along Y-direction, simultaneously, controlling organization controls the 3rd driving mechanism and drives cutter sweep and the equidirectional movement of back-up block and control cutter sweep and carry out cutting operation to next steel pipe, until complete the cutting of all steel pipes, after having cut, controlling organization control cutter sweep stopping cutting, controls the first driving mechanism driving back-up block reset simultaneously, controls the second driving mechanism driving cutting mechanism reset, controls the 3rd driving mechanism driving cutter sweep reset.By the steel tube cutting machine structure designed above, once can cut multiple steel pipe, and can cut the different parts of a cylinder steel pipe simultaneously, good cutting effect, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is a kind of continuous type steel pipe cutting processing Control system architecture schematic diagram that the present invention proposes;
Fig. 2 is the top view of clamping device in Fig. 1;
Fig. 3 is the first Working table structure schematic diagram of a kind of continuous type steel pipe cutting processing control system that the present invention proposes.
Detailed description of the invention
With reference to Fig. 1, Fig. 2, Fig. 3, the present invention proposes a kind of continuous type steel pipe cutting processing control system, comprise the clamping device for clamping steel pipe 1, cutting mechanism, installing rack, controlling organization, the first driving mechanism 3, second driving mechanism 2 and the 3rd driving mechanism for pipe cutting 1, controlling organization is connected with the first driving mechanism 3, second driving mechanism 2, the 3rd driving mechanism, wherein:
Installing rack comprises base 16, is arranged on the column 17 on base 16 and is arranged on the second falsework 19 on column 17, and column 17 is provided with the second chute 18, second driving mechanism 2 along Z-direction and is arranged on the second falsework 19.
Clamping device comprises at least two along first workbench 4 of Y-direction setting for clamping steel pipe 1, first workbench 4 is arranged on base 16, all gap is reserved with between arbitrary neighborhood two the first workbench 4, the second workbench 20 arranged along Y-direction is provided with in gap, second workbench 20 is arranged on base 16, second workbench 20 is provided with the 3rd chute 21 along Y-direction, back-up block 5, first driving mechanism 3 be provided with in 3rd chute 21 for supporting steel pipe 1 is connected for driving back-up block 5 to move along the Y direction in the 3rd chute 21 with back-up block 5.
Cutting mechanism comprises the first falsework 7, at least one cutter sweep, and the first falsework 7 is connected with the second chute 18, and the second driving mechanism 2 is connected with the first falsework 7 for driving the first falsework 7 to move along Z-direction in the second chute 18.Cutter sweep is arranged on the first falsework 7, and cutter sweep is positioned at above cutting groove 6; 3rd driving mechanism is connected with cutter sweep for driving cutter sweep to move along the Y direction.
In the present embodiment, cutter sweep comprises the first pole 9, installing plate 10, second pole 11, rotating shaft 12, four-wheel drive mechanism 13, transmission mechanism 14 and the abrasive cut-off wheel 15 suitable with cutting groove 6, first pole 9 is removable to be arranged on the first falsework 7, the moving direction of the first pole 9 is Y-direction, installing plate 10 is arranged on the first pole 9, second pole 11 is arranged on installing plate 10, rotating shaft 12 arranges in X direction and is installed in rotation on the second pole 11, abrasive cut-off wheel 15 is positioned at above cutting groove 6, the distance measuring sensor of the distance for detecting abrasive cut-off wheel 15 and cutting groove 6 bottom land is provided with in cutting groove 6, abrasive cut-off wheel 15 is fixedly connected with rotating shaft 12, the axis of abrasive cut-off wheel 15 and the axis collinear of rotating shaft 12, four-wheel drive mechanism 13 is connected with controlling organization, four-wheel drive mechanism 13 is in transmission connection by transmission mechanism 14 and rotating shaft 12 and rotates for drive shaft 12.
By the steel pipe cutting processing control system designed above, controlling organization is connected with the first driving mechanism 3, distance measuring sensor, the second driving mechanism 2, the 3rd driving mechanism, cutter sweep, is preset with predeterminable range value in controlling organization, in working order, steel pipe 1 two ends to be cut are placed on respectively on adjacent two the first workbench 4, the cutting part of steel pipe 1 to be cut aims at cutting groove 6, controlling organization controls the second driving mechanism 2 and drives the first falsework 7 to move down, thus drives cutter sweep to move down the cutting part that arrives at steel pipe 1 to be cut and control cutter sweep to carry out cutting operation, distance measuring sensor detects the real-time distance value of abrasive cut-off wheel 15 and cutting groove 6 bottom land in real time, controlling organization obtains the real-time distance value of abrasive cut-off wheel 15 and cutting groove 6 bottom land according to distance measuring sensor, when abrasive cut-off wheel 15 is less than predeterminable range value with the real-time distance value of cutting groove 6 bottom land, controlling organization controls the first driving mechanism 3 and drives back-up block 5 to move along Y-direction in the 3rd chute 21 to arrive at next steel pipe 1, simultaneously, controlling organization control the 3rd driving mechanism driving cutter sweep and the equidirectional movement of back-up block 5 are arrived at next steel pipe 1 and are controlled cutter sweep and carry out cutting operation to next steel pipe 1, until complete the cutting of all steel pipes 1, after having cut, controlling organization control cutter sweep stop cutting, control simultaneously the first driving mechanism 3 drive back-up block 5 to reset, control the second driving mechanism 2 drive the first falsework 7 to reset, controls the 3rd driving mechanism drive cutter sweep reset.
First falsework 7 is provided with the first chute 8, first pole 9 along Y-direction and is connected with the first chute 8, and the 3rd driving mechanism is connected with the first pole 9 for driving the first pole 9 to move along Y-direction in the first chute 8.
In order to ensure that steel pipe 1 keeps motionless, and the first workbench 4 is provided with multirow steel tubes draw-in groove 22 along Y-direction when cutting, often arranging steel pipe draw-in groove 22 and comprising two steel pipe draw-in grooves 22.
In specific design, steel pipe draw-in groove 22 is V-shape, the opening part of steel pipe draw-in groove 22 is provided with the first fastener 23 and the second fastener 24, first fastener 23 and the second fastener 24 are connected to the opening two ends of steel pipe draw-in groove 22, first fastener 23 stretches in steel pipe draw-in groove 22 away from the open at one end of steel pipe draw-in groove 22, second fastener 24 stretches in steel pipe draw-in groove 22 away from the open at one end of steel pipe draw-in groove 22, first fastener 23 and the second fastener 24 mutually against and the two is predetermined angular, first fastener 23 is provided with the first resetting-mechanism, and the second fastener 24 is provided with the second resetting-mechanism.By designing the first fastener 23 and the second fastener 24, be convenient to placement and the taking-up of steel pipe 1.
In specific design, first fastener 23 is equal with the second fastener 24 length, the thickness of the first fastener 23 reduces from the open at one end near steel pipe draw-in groove 22 gradually to the other end, and the thickness of the second fastener 24 reduces from the open at one end near steel pipe draw-in groove 22 gradually to the other end.Steel pipe 1 can be clamped, and the cutting of the steel pipe 1 of different tube diameters can be adapted to.
A kind of continuous type steel pipe cutting processing control system that the present invention proposes, once can cut multiple steel pipe 1, and can cut the different parts of a cylinder steel pipe 1 simultaneously, good cutting effect, production efficiency is high.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (9)
1. a continuous type steel pipe cutting processing control system, it is characterized in that, comprise the clamping device for clamping steel pipe (1), cutting mechanism, installing rack, controlling organization, the first driving mechanism (3), the second driving mechanism (2) and the 3rd driving mechanism for pipe cutting (1), wherein:
Clamping device comprises at least two along first workbench (4) of Y-direction setting for clamping steel pipe (1), all gap is reserved with between arbitrary neighborhood two the first workbench (4), in gap, being equipped with the back-up block (5) for clamping steel pipe (1), back-up block (5) being provided with cutting groove (6) along Y-direction;
First driving mechanism (3) is connected for driving back-up block (5) to move along the Y direction with back-up block;
Cutting mechanism is arranged on installing rack, cutting mechanism comprises at least one cutter sweep, cutter sweep is arranged on cutting mechanism, cutter sweep is positioned at cutting groove (6) top, is provided with the distance measuring sensor of the distance for detecting cutter sweep and cutting groove bottom land in cutting groove (6);
Second driving mechanism (2) is connected for driving cutting mechanism to move along the Z direction with cutting mechanism; 3rd driving mechanism is connected for driving cutter sweep to move along the Y direction with cutter sweep;
Controlling organization and the first driving mechanism (3), distance measuring sensor, second driving mechanism (2), 3rd driving mechanism, cutter sweep connects, predeterminable range value is preset with in controlling organization, in working order, steel pipe to be cut (1) two ends are placed on respectively on adjacent two the first workbench (4), the cutting part of steel pipe to be cut (1) aims at cutting groove (6), controlling organization controls the second driving mechanism (2) and drives cutting mechanism to move down, thus drive cutter sweep to move down the cutting part that arrives at steel pipe to be cut (1) and control cutter sweep to carry out cutting operation, distance measuring sensor detects the real-time distance value of cutter sweep and cutting groove (6) bottom land in real time, controlling organization obtains the real-time distance value of cutter sweep and cutting groove (6) bottom land according to distance measuring sensor, when the real-time distance value of cutter sweep and cutting groove (6) bottom land is less than predeterminable range value, controlling organization controls the first driving mechanism (3) and drives back-up block (5) to move along Y-direction and arrive at next steel pipe (1), simultaneously, controlling organization control the 3rd driving mechanism driving cutter sweep and back-up block (5) equidirectional movement are arrived at next steel pipe (1) and are controlled cutter sweep and carry out cutting operation to next steel pipe (1), until complete the cutting of all steel pipes (1), after having cut, controlling organization control cutter sweep stops cutting, and controls the first driving mechanism (3) driving back-up block (5) simultaneously and resets, controls the reset of the second driving mechanism (2) driving cutting mechanism, controls the 3rd driving mechanism driving cutter sweep reset.
2. continuous type steel pipe cutting processing control system according to claim 1, it is characterized in that, cutting mechanism also comprises the first falsework (7), first falsework (7) is removable to be arranged on installing rack, second driving mechanism (2) is connected with the first falsework (7), and controlling organization controls the second driving mechanism (2) and drives the first falsework (7) to move along Z-direction.
3. continuous type steel pipe cutting processing control system according to claim 2, it is characterized in that, cutter sweep comprises the first pole (9), installing plate (10), second pole (11), rotating shaft (12), four-wheel drive mechanism (13), transmission mechanism (14) and the abrasive cut-off wheel (15) suitable with cutting groove (6), first pole (9) is removable to be arranged on the first falsework (7), the moving direction of the first pole (9) is Y-direction, installing plate (10) is arranged on the first pole (9), second pole (11) is arranged on installing plate (10), rotating shaft (12) arranges in X direction and is installed in rotation on the second pole (11), abrasive cut-off wheel (15) is positioned at cutting groove (6) top, abrasive cut-off wheel (15) is fixedly connected with rotating shaft (12), the axis of abrasive cut-off wheel (15) and the axis collinear of rotating shaft (12), four-wheel drive mechanism (13) is connected with controlling organization, four-wheel drive mechanism (13) is in transmission connection by transmission mechanism (14) and rotating shaft (12), controlling organization controls four-wheel drive mechanism (13) drive shaft (12) and rotates, rotating shaft (12) drives abrasive cut-off wheel (15) rotation to carry out cutting operation.
4. continuous type steel pipe cutting processing control system according to claim 3, it is characterized in that, first falsework (7) is provided with the first chute (8) along Y-direction, first pole (9) is connected with the first chute (8), 3rd driving mechanism is connected with the first pole (9), and controlling organization controls the 3rd driving mechanism and drives the first pole (9) to move along Y-direction in the first chute (8).
5. continuous type steel pipe cutting processing control system according to claim 1, it is characterized in that, installing rack comprises base (16), the second falsework (19) being arranged on the column (17) on base (16) and being arranged on column (17), column (17) is provided with the second chute (18) along Z-direction, first falsework (7) is connected with the second chute (18), second driving mechanism (2) is arranged on the second falsework (19), second driving mechanism (2) is connected with the first falsework (7) for driving the first falsework (7) to move along Z-direction in the second chute (18).
6. the continuous type steel pipe cutting processing control system according to any one of claim 1-5, it is characterized in that, clamping device also comprises the second workbench (20), first workbench (4), second workbench (20) is installed on base (16), second workbench (20) is arranged in gap, second workbench (20) is arranged along Y-direction, second workbench (20) is provided with the 3rd chute (21) along Y-direction, back-up block (5) is connected with the 3rd chute (21), first driving mechanism (3) is connected with back-up block (5), controlling organization controls the first driving mechanism (3) and drives back-up block (5) to move along Y-direction in the 3rd chute (21).
7. the continuous type steel pipe cutting processing control system according to any one of claim 1-5, it is characterized in that, first workbench (4) is provided with multirow steel tubes draw-in groove (22) along Y-direction, often arranges steel pipe draw-in groove (22) and comprise two steel pipe draw-in grooves (22).
8. continuous type steel pipe cutting processing control system according to claim 7, it is characterized in that, steel pipe draw-in groove (22) is V-shape, the opening part of steel pipe draw-in groove (22) is provided with the first fastener (23) and the second fastener (24), first fastener (23) and the second fastener (24) are connected to the opening two ends of steel pipe draw-in groove (22), first fastener (23) stretches in steel pipe draw-in groove (22) away from the open at one end of steel pipe draw-in groove (22), second fastener (24) stretches in steel pipe draw-in groove (22) away from the open at one end of steel pipe draw-in groove (22), first fastener (23) and the second fastener (24) mutually against and the two is predetermined angular, first fastener (23) is provided with the first resetting-mechanism, second fastener (24) is provided with the second resetting-mechanism.
9. continuous type steel pipe cutting processing control system according to claim 8, it is characterized in that, first fastener (23) is equal with the second fastener (24) length, the thickness of the first fastener (23) reduces from the open at one end near steel pipe draw-in groove (22) gradually to the other end, and the thickness of the second fastener (24) reduces from the open at one end near steel pipe draw-in groove (22) gradually to the other end.
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CN201510640025.2A CN105171107B (en) | 2015-09-29 | 2015-09-29 | A kind of continuous shape steel tube cutting processing control system |
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CN105171107B CN105171107B (en) | 2018-02-16 |
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CN105855955A (en) * | 2016-04-12 | 2016-08-17 | 金陵科技学院 | Machining device for workpiece compressing and cutting |
CN109175495A (en) * | 2018-08-13 | 2019-01-11 | 大同新成新材料股份有限公司 | A kind of pantograph pan air flue cutter device and its cutting method |
CN110948250A (en) * | 2019-12-20 | 2020-04-03 | 安徽奔腾五金制造有限公司 | Automatic stamping and cutting device for refrigerator top plate and working method of automatic stamping and cutting device |
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CN102672255A (en) * | 2012-05-25 | 2012-09-19 | 浙江徳传管业有限公司 | Steel tube sizing and cutting method and device |
CN104440527A (en) * | 2014-12-09 | 2015-03-25 | 苏州市诚品精密机械有限公司 | Rotating shaft processing conveying mechanism with clamping device |
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CN110948250A (en) * | 2019-12-20 | 2020-04-03 | 安徽奔腾五金制造有限公司 | Automatic stamping and cutting device for refrigerator top plate and working method of automatic stamping and cutting device |
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Denomination of invention: A Continuous Steel Pipe Cutting Control System Effective date of registration: 20230913 Granted publication date: 20180216 Pledgee: Ningguo SME financing Company limited by guarantee Pledgor: ANHUI NINGGUO TIANCHENG ELECTRIC MACHINE CO.,LTD. Registration number: Y2023980056468 |