CN105170848B - Digital control steel bar shear line - Google Patents
Digital control steel bar shear line Download PDFInfo
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- CN105170848B CN105170848B CN201510565299.XA CN201510565299A CN105170848B CN 105170848 B CN105170848 B CN 105170848B CN 201510565299 A CN201510565299 A CN 201510565299A CN 105170848 B CN105170848 B CN 105170848B
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- Prior art keywords
- roller bearing
- digital control
- steel bar
- hydraulic cylinder
- feeding
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 15
- 239000010959 steel Substances 0.000 title claims abstract description 15
- 238000010008 shearing Methods 0.000 claims abstract description 34
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 39
- 230000000903 blocking Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 4
- 238000007667 floating Methods 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 210000000474 Heel Anatomy 0.000 claims description 3
- 230000000875 corresponding Effects 0.000 claims description 3
- 230000003028 elevating Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000003247 decreasing Effects 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 4
- 230000003014 reinforcing Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000009826 distribution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
Abstract
The invention belongs to bar cutting equipment technical field, more particularly to a kind of digital control steel bar shear line.Including the charging conveyer set by shearing main frame and both sides and discharging upender, in shearing main frame side, the front end for feeding conveyer is provided with operating desk, the shearing main frame includes frame, import flat board, upper top roller bearing and its lifting hydraulic cylinder, push roller bearing and its lifting hydraulic cylinder, shear knife and tool rest, wherein push roller bearing, tool rest and upper top roller bearing are set gradually along frame upper feeding passage by feedstock direction, import flat board is provided with feeding-passage charging aperture, and extend to charging conveyer side, simultaneously provided with final drive shaft and respectively with pushing roller bearing in frame, the driven shaft I of upper top roller bearing correspondence connection, II.High degree of automation of the present invention, accurate positioning, labor strength is low, and the process-cycle is short, low cost.
Description
Technical field
The invention belongs to bar cutting equipment technical field, more particularly to a kind of digital control steel bar shear line.
Background technology
Bar cutting process needs to complete the action such as feeding, shearing, blanking of reinforcing bar.Reinforcing bar handling process is occupied largely
Manpower and materials, manual freight handling realizes reinforcing bar loading and unloading, and reinforcing bar positioning precision is not high, and labor strength is big, shear reinforcement processing
Cycle is long, high cost.
The content of the invention
The technical problem to be solved in the present invention is exactly to overcome above-mentioned the deficiencies in the prior art, and provides a kind of automaticity
Height, accurate positioning, labor strength is low, and the process-cycle is short, low cost digital control steel bar shear line.
In order to solve the above technical problems, the technical scheme is that：
Design a kind of digital control steel bar shear line, including shearing main frame and charging conveyer and discharging stirring set by both sides
Machine, operating desk is provided with shearing main frame side, the front end for feeding conveyer, the shearing main frame include frame, import flat board, on
Top roller bearing and its lifting hydraulic cylinder, push roller bearing and its lifting hydraulic cylinder, shear knife and tool rest, wherein push roller bearing, tool rest and
Upper top roller bearing is set gradually along frame upper feeding passage by feedstock direction, and import flat board is provided with feeding-passage charging aperture, and
It is provided with final drive shaft and connection corresponding with pushing roller bearing, upper top roller bearing respectively simultaneously to the extension of charging conveyer side, in frame
Driven shaft I, II.
The main transmission shaft end is equipped with shearing weighting distribution wheel.
The final drive shaft is connected by V belt translation with motor, and tooth is passed through respectively between final drive shaft and driven shaft I, II
Wheel transmission coordinates.
Oil distributor is connected with the lifting hydraulic cylinder, is connected between oil distributor and hand oil pump assembly by nylon oil pipe
Connect, and oil distributor one end is provided with sealing plug.
The charging conveyer includes feeding rack, cross-feed mechanism and longitudinal feed mechanism, on feeding rack, positioned at horizontal stroke
Tumble cylinder is hinged with to being provided between feeding mechanism and longitudinal feed mechanism on blocking material hook, blocking material hook.
The cross-feed mechanism and longitudinal feed mechanism are chain roller mechanism.
The discharging upender includes drawing mechanism and turn-down rig, is wherein provided with simultaneously on discharge rack contained by drawing mechanism
Backgauge material rotating plate and its lifting, longitudinal moving mechanism, discharge rack are respectively provided on two sides with guide plate obliquely, and guide plate is to stirring
Finished product bin side contained by device extends, and is overlapped on finished product bin edge.
The discharge rack is made up of two parts split up and down, is provided with supporting mechanism between two parts up and down, and supporting mechanism is
Lift floating Driven by Hydraulic Cylinder.
The finished product bin includes structure between multigroup column that laterally height successively decreases successively from inside to outside, two adjacent groups column
Into storage compartment, except between outermost heel post group, two adjacent groups column is provided with discharge flapper between top；Discharge flapper and wherein one
It is hinged at the top of column, when upset is overlapped at the top of adjacent upright posts, realizes blanking miscellaneous function, in vertical position, realize backgauge
Function.
It is inclined-plane at the top of the backgauge material rotating plate, is longitudinally provided with multiple along discharge rack, and is alternately installed in forward and reverse；Backgauge
Material rotating plate elevating mechanism drives for lifting hydraulic cylinder；Backgauge material rotating plate longitudinal moving mechanism drives for servomotor.
The beneficial effect of technical solution of the present invention is：
1st, workpiece accurately can be sent to setting position by digital control steel bar shear line of the present invention, high to workpiece positioning precision；Use
Mechanical action replaces hand labour, high degree of automation, loading and unloading and shearing speed is fast, efficiency high；It is easy to operate, save
A large amount of manpower and materials, have saved the time, reach reduction labor strength and improve the purpose of production efficiency；Suitable for different rule
The shearing of lattice reinforcing bar, has a wide range of application.
2nd, in the feeding process between shearing, upper top roller bearing rises and drawing mechanism rises close to shearing host side and matched somebody with somebody
Close feed mechanism realize feeding together, shearing when, upper top roller bearing and drawing mechanism close to shearing host side drop back into, after shearing into
Product rate falls on and passes out to lower discharge position on drawing mechanism automatically, smart structural design, rationally；In addition, the present invention can in discharging
To carry out stirring to either side according to actual conditions, practicality is good, suitable for promotion and implementation.
Brief description of the drawings
The embodiment to the present invention is described in further detail below in conjunction with the accompanying drawings, wherein：
Fig. 1 is the structural representation of digital control steel bar shear line of the present invention；
Fig. 2 is the overlooking the structure diagram shown in Fig. 1；
Fig. 3 is the side structure schematic view of the charging conveyer shown in Fig. 1；
Fig. 4 is the side structure schematic view of the discharging upender shown in Fig. 1；
Fig. 5 is the mplifying structure schematic diagram of the shearing main frame shown in Fig. 1；
Fig. 6 is the left view structural representation shown in Fig. 5；
Fig. 7 is the right side structural representation shown in Fig. 5；
Fig. 8 is the A-A cross section structure diagrams shown in Fig. 5；
Fig. 9 is the B-B cross section structure diagrams shown in Fig. 7；
Figure 10 is the C-C cross section structure diagrams shown in Fig. 7；
Figure 11 is the running part fundamental diagram of the shearing main frame shown in Fig. 5；
Sequence number in figure：1st, main frame is sheared, 1-1, frame, 1-2, import flat board, 1-3, upper top roller bearing, push roller bearing at 1-4,
1-5, shear knife, 1-6, tool rest, 1-7, final drive shaft, 1-8, driven shaft I, 1-9, driven shaft II, 1-10, shearing weighting distribution wheel, 1-
11st, motor, 1-12, oil distributor, 1-13, hand oil pump, 1-14, nylon oil pipe, 1-15, sealing plug, 1-16, V belt translation,
1-17, gear drive；2nd, charging conveyer, 2-1, feeding rack, 2-2, cross-feed mechanism, 2-3, longitudinal feed mechanism, 2-4,
Blocking material hook, 2-5, tumble cylinder；3rd, discharge upender, 3-1, discharge rack, 3-2, backgauge material rotating plate, 3-3, guide plate, 3-4, into
Product bin, 3-5, lifting floating hydraulic cylinder, 3-6, discharge flapper, 3-7, lifting hydraulic cylinder, 3-8, servomotor；4th, operating desk.
Embodiment
Embodiment one：
Referring to Fig. 1-2, in figure, digital control steel bar shear line of the present invention, including shearing main frame 1 and the charging conveying set by both sides
Machine 2 and discharging upender 3, in shearing main frame side, feed the front end of conveyer provided with operating desk 4.
Referring to Fig. 5-11, in figure, shearing main frame includes frame 1-1, import flat board 1-2, upper top roller bearing 1-3 and its lifting liquid
Cylinder pressure, roller bearing 1-4 and its lifting hydraulic cylinder, shear knife 1-5 and tool rest 1-6 are pushed, wherein pushing roller bearing, tool rest and upper top roller bearing
Set gradually along frame upper feeding passage by feedstock direction, import flat board is provided with feeding-passage charging aperture, and it is defeated to feeding
Material machine side extends, in frame simultaneously provided with final drive shaft 1-7 and respectively it is corresponding with pushing roller bearing, upper top roller bearing connect it is driven
Axle I, II 1-8,1-9.
Main transmission shaft end is equipped with shearing weighting distribution wheel 1-10.Final drive shaft is connected by V belt translation 1-16 with motor 1-11,
Coordinated respectively by gear drive 1-17 between final drive shaft and driven shaft I, II.Oil distributor 1- is connected with lifting hydraulic cylinder
12, by the 1-14 connections of nylon oil pipe between oil distributor and hand oil pump 1-13 assemblies, and oil distributor one end is provided with sealing plug
1-15。
Referring to Fig. 1-2,3, in figure, charging conveyer includes feeding rack 2-1, cross-feed mechanism 2-2 and longitudinal feeder
Structure 2-3, is provided with blocking material hook 2-4, blocking material hook on feeding rack, between cross-feed mechanism and longitudinal feed mechanism and is hinged
There is tumble cylinder 2-5.Cross-feed mechanism and longitudinal feed mechanism are chain roller mechanism.
Referring to Fig. 1-2,4, in figure, discharging upender includes drawing mechanism and turn-down rig, wherein goes out contained by drawing mechanism
Simultaneously provided with backgauge material rotating plate 3-2 and its lifting, longitudinal moving mechanism on bin 3-1, discharge rack is respectively provided on two sides with obliquely
Guide plate 3-3, finished product bin 3-4 sides contained by guide plate to turn-down rig extend, and are overlapped on finished product bin edge.Discharging
Frame is made up of two parts split up and down, is provided with supporting mechanism between two parts up and down, and supporting mechanism is lifting floating hydraulic cylinder 3-5
Driving.
Finished product bin includes constituting storage between multigroup column that laterally height successively decreases successively from inside to outside, two adjacent groups column
Room is expected, except between outermost heel post group, two adjacent groups column is provided with discharge flapper 3-6 between top；Discharge flapper and wherein one
It is hinged at the top of column, when upset is overlapped at the top of adjacent upright posts, realizes blanking miscellaneous function, in vertical position, realize backgauge
Function.It is inclined-plane at the top of backgauge material rotating plate, is longitudinally provided with multiple along discharge rack, and is alternately installed in forward and reverse；Backgauge material rotating plate
Elevating mechanism includes lifting hydraulic cylinder 3-7；Backgauge material rotating plate longitudinal moving mechanism drives for servomotor 3-8.
In use, first the reinforcing bar of processed different size is lifted into the cross-feed mechanism of charging conveyer,
Blocking material hook is in backgauge state；The length dimension of the material to be processed is set by control panel on operating desk, settings button is
Automatic charging clipped position, starts automatic cutting function, and now drawing mechanism is in raised configuration, upper top close to shearing host side
Roller bearing is fallen under hydraulic cylinder effect；Active cylinder withdraws blocking material hook, and the reinforcing bar being sheared is fallen on feed mechanism, is now led to
Crossing programme-control makes to be moved to precalculated position away from the backgauge material rotating plate for needing the position of sheared length nearest, and rises in backgauge
Auxiliary feeding driving motor and discharging mechanism motor work simultaneously on state, subsequent feed mechanism motor, shearing main frame, are added
Labor and materials first pass through shearing main frame feeding-passage until pushing up onto backgauge material rotating plate, manual observation, all processed material push up gear
Expect after material rotating plate, be manually pressed by the automatic shearing button on operating desk control panel, charging motor, auxiliary feeding motor and discharging
Motor stopping is acted, and upper top roller bearing is fallen under hydraulic cylinder effect, and drawing mechanism is also fallen close to shearing host side, pushes roller bearing
Falling to compress material, shearing is realized in shear knife action, roller bearing is pushed after shearing and rises reset, backgauge material rotating plate is fallen, discharging electricity
Material is delivered to lower discharge position by motor-driven work, and backgauge material rotating plate rises, finished product material is turned on finished product bin, so as to realize automatic
Feeding, automatic shearing and automatic blanking function, backgauge material rotating plate again move into the position of correspondence sheared length, into next time
Cut material process.
Schematical embodiment of the invention is the foregoing is only, the scope of the present invention is not limited to, it is any
Equivalent variations and modification that those skilled in the art is made on the premise of present inventive concept and principle is not departed from, all should belong to
In the scope of protection of the invention.
Claims (6)
1. a kind of digital control steel bar shear line, it is characterized in that：Turned over including the charging conveyer set by shearing main frame and both sides and discharging
Material machine, in shearing main frame side, feeds the front end of conveyer provided with operating desk；
The shearing main frame includes frame, import flat board, upper top roller bearing and its lifting hydraulic cylinder, pushes roller bearing and its raise-lower hydraulic
Cylinder, shear knife and tool rest, are set successively wherein pushing roller bearing, tool rest and upper top roller bearing along frame upper feeding passage by feedstock direction
Put, import flat board is provided with feeding-passage charging aperture, and extend to charging conveyer side, simultaneously provided with main transmission in frame
Axle and the respectively driven shaft I, II of connection corresponding with pushing roller bearing, upper top roller bearing；
The charging conveyer includes feeding rack, cross-feed mechanism and longitudinal feed mechanism, enters on feeding rack, positioned at transverse direction
Expect to be provided between mechanism and longitudinal feed mechanism on blocking material hook, blocking material hook and be hinged with tumble cylinder；The cross-feed mechanism and
Longitudinal feed mechanism is chain roller mechanism；
The discharging upender includes drawing mechanism and turn-down rig, simultaneously provided with backgauge wherein on discharge rack contained by drawing mechanism
Material rotating plate and its lifting, longitudinal moving mechanism, discharge rack are respectively provided on two sides with guide plate obliquely, and guide plate is to turn-down rig
Contained finished product bin side extension, and it is overlapped on finished product bin edge；
The discharge rack is made up of two parts split up and down, is provided with supporting mechanism between two parts up and down, and supporting mechanism is lifting
Floating Driven by Hydraulic Cylinder；It is inclined-plane at the top of the backgauge material rotating plate, is longitudinally provided with multiple along discharge rack, and alternately pacifies in forward and reverse
Dress.
2. digital control steel bar shear line according to claim 1, it is characterized in that：The main transmission shaft end is equipped with shearing counterweight
Wheel.
3. digital control steel bar shear line according to claim 1, it is characterized in that：The final drive shaft by V belt translation with it is electronic
Machine is connected, and is coordinated respectively by gear drive between final drive shaft and driven shaft I, II.
4. digital control steel bar shear line according to claim 1, it is characterized in that：It is connected with the lifting hydraulic cylinder with oil
Device, is connected between oil distributor and hand oil pump assembly by nylon oil pipe, and oil distributor one end is provided with sealing plug.
5. digital control steel bar shear line according to claim 1, it is characterized in that：The finished product bin is included laterally from inside to outside
Storage compartment is constituted between multigroup column for successively decreasing successively of height, two adjacent groups column, except between outermost heel post group, two adjacent groups
Discharge flapper is provided between at the top of column；Discharge flapper at the top of a wherein column with being hinged, and upset is overlapped at the top of adjacent upright posts
When, blanking miscellaneous function is realized, in vertical position, stopping function is realized.
6. digital control steel bar shear line according to claim 1, it is characterized in that：Backgauge material rotating plate elevating mechanism is raise-lower hydraulic
Cylinder drives；Backgauge material rotating plate longitudinal moving mechanism drives for servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510565299.XA CN105170848B (en) | 2015-09-08 | 2015-09-08 | Digital control steel bar shear line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510565299.XA CN105170848B (en) | 2015-09-08 | 2015-09-08 | Digital control steel bar shear line |
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| Publication Number | Publication Date |
|---|---|
| CN105170848A CN105170848A (en) | 2015-12-23 |
| CN105170848B true CN105170848B (en) | 2017-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510565299.XA Active CN105170848B (en) | 2015-09-08 | 2015-09-08 | Digital control steel bar shear line |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880433B (en) * | 2016-05-18 | 2017-10-31 | 金保春 | Bar cutter |
| CN106111852B (en) * | 2016-07-25 | 2017-11-17 | 江苏省苏中建设集团股份有限公司 | A kind of automatic reinforcing bar cutting conveyance for building |
| CN108788330A (en) * | 2018-08-02 | 2018-11-13 | 兰州理工大学 | A kind of reinforcing bar mantle fiber production line and processing technology |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4754110B2 (en) * | 2001-07-09 | 2011-08-24 | 東陽建設工機株式会社 | Rebar processing equipment |
| CN2595487Y (en) * | 2002-08-17 | 2003-12-31 | 马鞍山黑马钢筋焊网有限公司 | High speed steel bar straightening and cutting machine |
| CN201357309Y (en) * | 2009-03-03 | 2009-12-09 | 山东法因数控机械股份有限公司 | Numerical control reinforcing steel bar shearing production line |
| KR101283496B1 (en) * | 2011-07-12 | 2013-07-12 | 이남수 | arrangement supply device of iron bind |
| CN102688961B (en) * | 2012-06-19 | 2015-07-29 | 曲海涛 | Deformed bar cutting machine |
| CN104139134B (en) * | 2014-08-26 | 2016-04-06 | 李响 | A kind of bar cropper of automatic feed/discharge |
| CN204934429U (en) * | 2015-09-08 | 2016-01-06 | 郑州市聚能建筑机械有限公司 | Digital control steel bar shear line |
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