CN105166145A - Pulping method and pulping equipment for producing Fu tea - Google Patents
Pulping method and pulping equipment for producing Fu tea Download PDFInfo
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- CN105166145A CN105166145A CN201510492267.1A CN201510492267A CN105166145A CN 105166145 A CN105166145 A CN 105166145A CN 201510492267 A CN201510492267 A CN 201510492267A CN 105166145 A CN105166145 A CN 105166145A
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Abstract
The invention provides a pulping method and pulping equipment for producing a Fu tea, and relates to a Fu tea production method and Fu tea production equipment. The pulping method adopts the following steps: transporting tea leaf raw materials: transporting blended tea leaf raw materials into a material bin; cooking tea liquor: putting tea stems and water in a cooking pan according to the weight ratio of the tea stems to the water being 1: 50-150, cooking the tea stems and the water for 1-2 hours, filtering tea liquor, and putting the filtered tea liquor into a tea liquor pot; putting the tea leaf raw materials: quantitatively putting the tea leaf raw materials into a mixer from a feed opening of the material bin, and automatically pulping the tea leaf raw materials; extracting the tea liquor from the tea liquor pot through an automatic programmed pulping machine, quantitatively spraying seriflux to the tea leaf raw materials in the mixer, controlling the weight of the sprayed seriflux to be 20-35% of that of tea leaves, and automatically stirring the tea leaf raw materials and the seriflux; pulping the tea leaf raw materials while stirring the tea leaf raw materials until the seriflux is uniformly distributed in the tea leaf raw materials, controlling the stirring time to be 0.5-2 minutes, and automatically discharging the stirred tea leaf raw materials; automatically discharging the stirred tea leaf raw materials, and enabling the discharged tea leaf raw materials to enter subsequent working procedures. According to the pulping method and the pulping equipment disclosed by the invention, cleaning, programming and standardizing of Fu tea production are realized.
Description
Technical field
The present invention relates to Fu production method for tea and Fu tea production equipment.
Background technology
Fu tea is traditional black tea product, contain with it there is greasy, the profit digestion of deoiling, the coronoid process of effect of lowering blood-fat and reducing weight falls apart capsule bacterium, and very popular.The coronoid process capsule bacterium that falls apart is commonly called as golden flower, its golden flower number, golden flower particle size be weigh the important indicator of Fu-brick tea quality.In order to make Fu-brick tea can grow not only large but also many golden flower, people have invented beating process in long-term production practices, namely add tea juice to Fu tea raw material-Dark Green Tea and ferment, and the golden flower produced is not only much but also better.Producing due to Fu tea is all based on manual work, and knowhow and the conscientious degree that works of product quality and workman have very large relation, particularly pulping process, it is a strong muscular labor, a large amount of black tea stockpile is carried out turning together, pulls an oar, is mixed thoroughly, entirely there is a lot of problem by manually completing: one is that the amount of pulling an oar is difficult to control, and has beaten many, add the moisture content of tealeaves, easy generation mildew phenomena, beat few, moisture content is too low, be difficult to produce golden flower, product quality obtains and does not effectively control; Two to be that pulp-water stirs uneven, and the making beating uniformity, lower than 80%, causes growing dim of Fu tea also uneven, and Fu-brick tea grows dim the uniformity≤70%; Three is that tealeaves lands stirring, and directly contact with people again, be thick on the ground pulp-water, and hygienic requirements can not be guaranteed; Four is that labour intensity is large, and together, spill slurry, turning is stirred, must blue or green strong labour power could be competent at, labour needs quantity also many to the tea raw material heap of thousands of jin, and a general class wants more than 10 male labours; Five is that production efficiency is low, and a class can only process 5 tons of raw materials; Six is that production cost is high, and present labor cost straight line rises, and causes production cost to be multiplied.Along with the development of black tea industry, people to the quality of Fu tea product and hygienic requirements also more and more higher, traditional mode of production mode cannot meet that Fu tea is produced to cleaning, sequencing, Standardization Development requirement.
Summary of the invention
The object of the invention is to openly a kind ofly carry out automatic ration making beating, making beating is uniform, and tealeaves does not land to be produced, and high, the artificial needs of automaticity are few, product quality and hygienic requirements can obtain effective guarantee, the methods of beating of the production Fu tea that production efficiency is high and beating equipment thereof.
The technical solution that the present invention produces the methods of beating of Fu tea is: its special character is to take following steps:
A, haul: assorted good tea raw material is sent into feed bin;
B, boil tea juice: put into digester boiling after 1-2 hour in the ratio of the weight ratio 1:50-150 of tea stalk and water, filter tea juice and put into tea juice tank;
B, to feed intake: the feed opening of tea raw material from feed bin is quantitatively put into mixer;
C, automatically making beating: from tea juice tank, extract tea juice with automatic programming beater and quantitatively spray pulp-water to the tea raw material in mixer, spray into the 20-35% of Weight control in tealeaves weight of pulp-water;
D, automatic stirring: tea raw material limit in mixer is stirred, and pull an oar in limit, mixing time controls at 0.5-2 minute, until pulp-water is distributed in tea raw material;
E, self-emptying: the tea raw material self-emptying after stirring is entered subsequent handling.
The technical solution that the present invention produces the beating equipment of Fu tea is: the beating equipment producing methods of beating for Fu tea, its special character is: be provided with feed bin, feed bin is provided with hopper, mixer is provided with below hopper, be provided with between feed bin and the agitator of mixer and carry out to agitator the shotcrete pipe quantitatively spraying pulp-water, shotcrete pipe is provided with the flow control valve controlled by flow controller, and shotcrete pipe and tea juice carrier pipe, tea juice carrier pipe is connected with tea juice bucket.
The present invention is owing to have employed above technical scheme, mixer is adopted to carry out automatic stirring companion, and carry out quantitative automatic sequencing making beating with beater, realize tealeaves and do not land production, clean, automaticity is high, manually be reduced to 2 woman workers by original 10 male labours to operate, the workload originally completed for 2 days just can complete for present 1 day, making beating evenly reaches 100%, the moisture control of making beating is accurate, the Fu-brick tea uniformity of growing dim is greater than 95%, mildew phenomena is there is without because of inequality of pulling an oar, tealeaves end product quality is high, the labour of 80% can be saved, light labor intensity, production efficiency can improve more than 10 times, production cost can reduce by 90%, achieve cleaning of Fu tea production, sequencing and standardization.
Accompanying drawing explanation
Fig. 1 is the present invention's black tea raw material processing system beating equipment schematic front view.
Fig. 2 is that schematic diagram is looked on the present invention's black tea raw material processing system beating equipment left side.
Detailed description of the invention
Below in conjunction with accompanying drawing 1-2, by embodiment, the present invention is further illustrated.
Embodiment 1: the technical solution of producing the methods of beating of Fu tea is: take following steps:
A, haul: assorted good tea raw material is sent into feed bin;
B, boil tea juice: put into digester boiling after 1-2 hour in the ratio of the weight ratio 1:50-150 of tea stalk and water, filter tea juice and put into tea juice tank;
C, to feed intake: the feed opening of tea raw material from feed bin is quantitatively put into mixer;
D, automatically making beating: from tea juice tank, extract tea juice with automatic programming beater and quantitatively spray pulp-water to the tea raw material in mixer, spray into the 20-35% of Weight control in tealeaves weight of pulp-water;
E, automatic stirring: tea raw material limit in mixer is stirred, and pull an oar in limit, mixing time controls at 0.5-2 minute, until pulp-water is distributed in tea raw material;
F, self-emptying: the tea raw material discharging after stirring is entered subsequent handling.
Embodiment 2: the technical solution of producing the methods of beating of Fu tea is: take following steps:
A, haul: assorted good tea raw material is sent into feed bin;
B, boil tea juice: put into digester boiling after 1-2 hour in tea stalk and the weight ratio 1:80-120 of water or the ratio of 1:90-100, filter tea juice and put into tea juice tank;
C, to feed intake: the feed opening of tea raw material from feed bin is quantitatively put into mixer, automatic gauge automatic charging mode can be adopted;
D, automatically making beating: from tea juice tank, extract tea juice with automatic programming beater and quantitatively spray pulp-water to the tea raw material in mixer, spray into the 25-32% of Weight control in tealeaves weight of pulp-water, or 28-30%;
E, automatic stirring: tea raw material limit in mixer is stirred, and pull an oar in limit, mixing time controls at 1-1.5 minute, until pulp-water is distributed in tea raw material;
F, self-emptying: the tea raw material discharging after stirring is entered subsequent handling.
Embodiment 3: as shown in Figure 1-2: the beating equipment producing Fu tea, be provided with feed bin 4, feed bin 4 is provided with hopper 5, hopper 5 is provided with below and spins upside down formula mixer 13, be provided with between feed bin 4 and the agitator 7 of mixer 13 and carry out to agitator the shotcrete pipe 6 quantitatively spraying pulp-water, shotcrete pipe 6 is provided with the flow control valve 3 controlled by flow controller 16, and shotcrete pipe 6 is connected with tea juice carrier pipe 15, and tea juice carrier pipe 15 is connected with tea juice bucket 1.
Embodiment 4: the beating equipment producing Fu tea, be provided with feed bin 4, feed bin 4 is provided with hopper 5, hopper 5 is provided with below and spins upside down formula mixer 13, be provided with between feed bin 4 and the agitator 7 of mixer 13 and carry out to agitator the shotcrete pipe 6 quantitatively spraying pulp-water, shotcrete pipe 6 is in the side towards agitator 7, evenly there is whitewashing aperture 17, shotcrete pipe 6 is provided with the flow control valve 3 controlled by flow controller 16, shotcrete pipe 6 is connected with tea juice carrier pipe 15, tea juice carrier pipe 15 is connected with tea juice bucket 1, tea juice carrier pipe 15 is being provided with valve 2 close to tea juice bucket 1 end, valve 2 can be hand-operated valve, also can be magnetic valve.Flow control valve 3 and flow controller 16 are market product, the WK fixing quantity case that the flow controller 16 of the present embodiment adopts Shanghai Wan Ke Electronic Science and Technology Co., Ltd. to produce.The installation site of flow controller 16 is not limit.
Embodiment 5: the beating equipment of the production Fu tea exemplified according to embodiment 4-5, its mixer 13 described, comprise frame 10, agitator 7, run through the rotating shaft 19 of agitator 7, rotating shaft 19 is carried out power by drive 8 with drive motors 11 and is connected, rotating shaft 19 is fixed with stirring wheel 18, the left head overcoat of rotating shaft 19 has the sleeve 21 that can independently rotate, along fixing outside sleeve 21 and the shaft hole on agitator 7 left side or in shaft hole, sleeve 21 left end is provided with the ratchet mechanism 14 controlling agitator 7 and overturn, ratchet mechanism 14 is connected with the motor-driven mechanism 12 made by controller control 9.Motor 12 and motor 11 are controlled by controller 9.The front side of frame 10 is provided with the gear case 20 preventing tealeaves to be scattered forward when agitator 7 overturns.Mixer 5 also directly can adopt the horizontal food mixer on market, as the HWY150II type dough mixing machine that Shandong Yinying Cooking Machinery Co., Ltd. produces.
Technique effect of the present invention and prior art effectiveness comparison as follows:
Claims (10)
1. produce the methods of beating of Fu tea, it is characterized in that taking following steps:
A, haul: assorted good tea raw material is sent into feed bin,
B, boil tea juice: put into digester boiling after 1-2 hour in the ratio of the weight ratio 1:50-150 of tea stalk and water, filter tea juice and put into tea juice tank;
C, to feed intake: the feed opening of tea raw material from feed bin is quantitatively put into mixer;
D, automatically making beating: from tea juice tank, extract tea juice with automatic programming beater and quantitatively spray pulp-water to the tea raw material in mixer, spray into the 20-35% of Weight control in tealeaves weight of pulp-water;
E, automatic stirring: tea raw material limit in mixer is stirred, and pull an oar in limit, mixing time controls at 0.5-2 minute, until pulp-water is distributed in tea raw material;
F, self-emptying: the tea raw material self-emptying after stirring is entered subsequent handling.
2. the methods of beating of production Fu tea according to claim 1, is characterized in that described tea stalk and the weight ratio 1:80-120 of water.
3. the methods of beating of production Fu tea according to claim 2, is characterized in that described tea stalk and the weight ratio 1:90-100 of water.
4. the methods of beating of production Fu tea according to claim 1, is characterized in that the 25-32% of the described Weight control spraying into pulp-water in tealeaves weight.
5. the methods of beating of production Fu tea according to claim 4, is characterized in that the 28-30% of the described Weight control spraying into pulp-water in tealeaves weight.
6. the beating equipment of Fu tea is produced according to claim 1, its feature part is: comprise feed bin (4), feed bin (4) is provided with hopper (5), hopper (5) is provided with below and spins upside down formula mixer (13), be provided with between feed bin (4) and the agitator (7) of mixer (13) and carry out to agitator the shotcrete pipe (6) quantitatively spraying pulp-water, shotcrete pipe (6) is provided with the flow control valve (3) controlled by flow controller (16), shotcrete pipe (6) is connected with tea juice carrier pipe (15), and tea juice carrier pipe (15) is connected with tea juice bucket (1).
7. produce the beating equipment of Fu tea according to claim 6, its special character is: described shotcrete pipe (6), in the side towards agitator (7), evenly has whitewashing aperture (17).
8. produce the beating equipment of Fu tea according to claim 6, its special character is: described tea juice carrier pipe (15) is being provided with valve (2) close to tea juice bucket (1) end.
9. produce the beating equipment of Fu tea according to claim 6, its special character is: mixer (13), comprise frame (10), agitator (7), run through the rotating shaft (19) of agitator (7), rotating shaft (19) is carried out power by drive (8) with drive motors (11) and is connected, rotating shaft (19) is fixed with stirring wheel (18), the left head overcoat of rotating shaft (19) has the sleeve (21) that can independently rotate, along fixing outside the shaft hole on sleeve (21) and agitator (7) left side or in shaft hole, sleeve (21) left end is provided with the ratchet mechanism (14) controlling agitator (7) and overturn, ratchet mechanism (14) is connected with the motor-driven mechanism (12) made by controller control (9).
10. produce the beating equipment of Fu tea according to claim 9, its special character is: the front side of described frame (10) is provided with the gear case (20) preventing tealeaves to be scattered forward when agitator (7) overturns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510492267.1A CN105166145A (en) | 2015-08-13 | 2015-08-13 | Pulping method and pulping equipment for producing Fu tea |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510492267.1A CN105166145A (en) | 2015-08-13 | 2015-08-13 | Pulping method and pulping equipment for producing Fu tea |
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| CN105166145A true CN105166145A (en) | 2015-12-23 |
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| CN201510492267.1A Pending CN105166145A (en) | 2015-08-13 | 2015-08-13 | Pulping method and pulping equipment for producing Fu tea |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110074214A (en) * | 2019-05-13 | 2019-08-02 | 湖南利源隆茶业有限责任公司 | Tealeaves serialization is beaten tank automatically |
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| CN102599284A (en) * | 2012-04-11 | 2012-07-25 | 谭书林 | Black tea and production technology |
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| CN103315090A (en) * | 2013-07-11 | 2013-09-25 | 山东华夏茶联茶业有限公司 | Preparation method of dark tea |
| CN103859081A (en) * | 2014-02-26 | 2014-06-18 | 湖南农业大学 | Aged golden-flower dark green tea and processing technic thereof |
| CN103947776A (en) * | 2014-05-13 | 2014-07-30 | 长沙湘丰茶叶机械制造有限公司 | Continuous dark green tea pressing production line |
| CN104686686A (en) * | 2013-12-09 | 2015-06-10 | 开封大宋官茶业有限公司 | Fu tea by taking Maojian as raw material and preparation method thereof |
| CN104782807A (en) * | 2015-05-08 | 2015-07-22 | 四川农业大学 | Processing method for producing black tea from old green tea |
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2015
- 2015-08-13 CN CN201510492267.1A patent/CN105166145A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102599284A (en) * | 2012-04-11 | 2012-07-25 | 谭书林 | Black tea and production technology |
| CN102613326A (en) * | 2012-04-13 | 2012-08-01 | 广西壮族自治区梧州茶厂 | Six-fort tea humidifying automatic control device and automatic humidifying technology process |
| CN103315090A (en) * | 2013-07-11 | 2013-09-25 | 山东华夏茶联茶业有限公司 | Preparation method of dark tea |
| CN104686686A (en) * | 2013-12-09 | 2015-06-10 | 开封大宋官茶业有限公司 | Fu tea by taking Maojian as raw material and preparation method thereof |
| CN103859081A (en) * | 2014-02-26 | 2014-06-18 | 湖南农业大学 | Aged golden-flower dark green tea and processing technic thereof |
| CN103947776A (en) * | 2014-05-13 | 2014-07-30 | 长沙湘丰茶叶机械制造有限公司 | Continuous dark green tea pressing production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110074214A (en) * | 2019-05-13 | 2019-08-02 | 湖南利源隆茶业有限责任公司 | Tealeaves serialization is beaten tank automatically |
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Application publication date: 20151223 |
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