CN205409446U - Black tea raw material processing system - Google Patents
Black tea raw material processing system Download PDFInfo
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- CN205409446U CN205409446U CN201520604669.1U CN201520604669U CN205409446U CN 205409446 U CN205409446 U CN 205409446U CN 201520604669 U CN201520604669 U CN 201520604669U CN 205409446 U CN205409446 U CN 205409446U
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Abstract
Black tea raw material processing system relates to black tea product preparation equipment. Black tea raw material processing system, including feed bin, bunch storehouse, black tea fermentation machine, its special character lies in that the feed bin is equipped with the hopper, is equipped with the mixer below the hopper, is equipped with the shotcrete pipe that sprays the pulp -water to the agitator ration between the agitator of feed bin and mixer link to each other with band conveyer between black tea fermentation machine and the mixer link to each other with band conveyer between black tea quick -witted discharge gate of fermentation and the bunch storehouse. This system making beating degree of consistency reaches 100%, the bunch elasticity is unanimous, the tealeaves fermentation is of high quality, the fu brick tea grows dim the degree of consistency and is greater than 95%, the nothing is because of the uneven phenomenon that takes place to milden and rot of pulling an oar, tealeaves finished product high quality, 80% labour can save, intensity of labour is light, it can only to need 2 female workers to operate, production efficiency can improve 10 times, manufacturing cost can reduce by 90%, product quality and hygienic requirement can effectively be ensured, cleaning of black tea production has really been realized, it is automatic, sequencing and standardization.
Description
Technical field
This utility model relates to postfermented tea raw material processing device in postfermented tea product preparation process.
Background technology
Postfermented tea industry is conventional industries, whole production process is all based on manual work, sample tea in production process at one-tenth, postfermented tea raw material must be pulled an oar, stirring, decatize sterilizes, transport and bunch ferments, can not organic linking between each operation, particularly pull an oar, tea raw material manually to take charge of title, manually shakeout on the ground, artificial department claims pulp-water again, manually spill pulp-water, manual stirring, people has to enter in Folium Camelliae sinensis heap and works, labor intensity is the biggest, male labour that have to be young and healthy could be competent at, more than 10 blue or green unskilled labourer people of one beating process requirements of process, in addition during making beating, pulp-water trickles everywhere, health is difficult to up to standard；It is making beating inequality again, causes Fu-brick tea to grow dim the uniformity≤70%, because making beating inequality occurs that mildew phenomena happens occasionally, cause Folium Camelliae sinensis end product quality inconsistent；Folium Camelliae sinensis conveying carries for people's work one car one car;Sterilization fermentation is also manually to be fed into fermentation machine hand over hand, the most uneven;Artificial bunch degree of tightness is inconsistent, and tea leaf fermentation is of poor quality, and labor intensity is big, and labour force needs quantity many, and production efficiency is low, and production cost is high.Along with modern economy and the development of postfermented tea industry, labor cost is growing, and people are more and more higher to quality and the hygienic requirements of postfermented tea product, traditional mode of production mode cannot meet postfermented tea clean, sequencing, the needs of standardized production.
Summary of the invention
The purpose of this utility model be to disclose a kind of automatic making beating, automatic stirring, conveying continuously, mechanical feed, automatic bunch, artificial need less, product quality and hygienic requirements can obtain effective guarantee, production efficiency height, be greatly lowered production cost, postfermented tea can be realized clean, automatization, sequencing, the postfermented tea raw material processing system of standardized production.
Technical solution of the present utility model is: postfermented tea raw material processing system, including feed bin, bunch storehouse, postfermented tea fermentation machine, it is characterized in that feed bin is provided with hopper, and hopper is arranged below blender, is provided with the shotcrete pipe quantitatively spraying pulp-water to agitator between feed bin and the agitator of blender, it is connected with belt conveyor between described postfermented tea fermentation machine and blender, is connected with belt conveyor between described postfermented tea fermentation machine discharging opening and bunch storehouse.
The bottom of the belt conveyor in this utility model technical solution is or/and top is provided with even tea set 11a or/and 11b.
This utility model is owing to have employed above technical scheme, in making beating, stirring, decatize, fermentation and transport, in the operations such as bunch, corresponding machinery is used to be operated, and carry out organic linking, achieve automatic ration making beating, automatic stirring, continuous uniform carries, automatic uniform feeding, automatically bunch, the making beating uniformity reaches 100%, bunch degree of tightness is consistent, tea leaf fermentation quality is good, Fu-brick tea grows dim the uniformity more than 95%, without there is mildew phenomena because of making beating inequality, Folium Camelliae sinensis end product quality is high, the labour force of 80% can be saved, light labor intensity, 2 woman workers are only needed to operate, production efficiency can improve more than 10 times, production cost can reduce by 90%, product quality and hygienic requirements can obtain effective guarantee, it is truly realized cleaning of postfermented tea production, automatization, sequencing and standardization.
Accompanying drawing explanation
Fig. 1 is this utility model postfermented tea raw material processing system schematic diagram；
Fig. 2 is this utility model beating equipment schematic front view；
Fig. 3 is this utility model beating equipment left view schematic diagram；
Fig. 4 is this utility model even tea set embodiment schematic front view；
Fig. 5 is this utility model even tea set embodiment schematic front view；
Fig. 6 is this utility model even tea set embodiment schematic front view；
Fig. 7 is this utility model even tea set embodiment schematic top plan view；
Fig. 8 is this utility model even tea set embodiment schematic top plan view；
Fig. 9 is this utility model even tea set embodiment schematic top plan view.
Detailed description of the invention
1-9 below in conjunction with the accompanying drawings, is further described this utility model by embodiment.
Embodiment 1: as shown in Figure 1, postfermented tea raw material processing system, including feed bin 1, bunch storehouse 10, postfermented tea fermentation machine 8, it is characterized in that feed bin 1 is provided with hopper 15, hopper 15 is arranged below blender 5, between the agitator 21 of feed bin 1 and blender 5, it is provided with the shotcrete pipe 12 quantitatively spraying pulp-water to agitator, is connected with belt conveyor 7 between described postfermented tea fermentation machine 8 and blender 5, be connected with belt conveyor 9 between described postfermented tea fermentation machine 8 discharging opening and bunch storehouse 10.
Embodiment 2: as it is shown in figure 1, enumerate according to embodiment 1, postfermented tea raw material processing system, in the bottom of described belt conveyor 7 or/and top is provided with even tea set 11a or/and 11b.
Embodiment 3: as shown in Figure 1, postfermented tea raw material processing system, including feed bin 1, bunch storehouse 10, postfermented tea fermentation machine 8, feed bin 1 is provided with hopper 15, hopper 15 is arranged below blender 5, is provided with the shotcrete pipe 12 spraying pulp-water to agitator, between the agitator 21 of feed bin 1 and blender 5 between described postfermented tea fermentation machine 8 and blender 5 and bunch storehouse 10, it is connected with belt conveyor 7 and belt conveyor 9 respectively, is provided with even tea set 11a in the bottom of described belt conveyor 7.Postfermented tea fermentation machine 8 is bought by market, the fermentation machine that model is 3001FXJ that the postfermented tea fermentation machine that the present embodiment uses is produced by Yiyang Sheng Xi plant equipment Manufacturing Co., Ltd.
Embodiment 4: as shown in Figure 1-2, postfermented tea raw material processing system, including feed bin 1, bunch storehouse 10, postfermented tea fermentation machine 8, feed bin 1 is provided with hopper 15, hopper 15 is arranged below blender 5, is provided with the shotcrete pipe 12 spraying pulp-water to agitator between the agitator 21 of feed bin 1 and blender 5.Shotcrete pipe 12 is connected with feed pipe for mortar 22, and feed pipe for mortar 22 is connected with pulp storing barrel 4, is provided with the flow control valve 2 controlled by flow controller 6b at shotcrete pipe 12 at feed pipe for mortar 22.Flow-control is it is of course possible to take dosing container control, and valve may be used without traditional valve.Shotcrete pipe 22, in the side towards agitator 21, uniformly has whitewashing aperture 54, and the connection end at feed pipe for mortar 22 with pulp storing barrel 4 is provided with valve 3, and valve 3 can be electromagnetic valve.Between described postfermented tea fermentation machine 8 and blender 5 and bunch storehouse 10, it is connected with belt conveyor 7 and belt conveyor 9 respectively, is respectively equipped with even tea set 11a and 11b in the bottom of described belt conveyor 7 and top.The flow controller 6b of the present embodiment uses the WK fixing quantity case that Shanghai Wan Ke Electronic Science and Technology Co., Ltd. produces.
Embodiment 5: as Figure 2-3, according to embodiment 1, 3, the postfermented tea raw material processing system that 4 are enumerated, described blender 5, including frame 14, agitator 21, run through the rotating shaft 50 of agitator 21, rotating shaft 50 carries out power by drive 17 with the driving motor 18 controlled by controller 6a and is connected, fixed rotating shaft 50 is fixed with stirring wheel 51, the sleeve 23 that can independently rotate it is cased with outside the left head of fixed rotating shaft 50, along fixing outside sleeve 23 and the shaft hole of agitator 21 or in shaft hole, sleeve 23 left end is provided with the ratchet mechanism 20 controlling agitator 21 upset, ratchet mechanism 20 is connected with by the motor-driven mechanism 19 of controller control 6a.The front side gear case 16 of frame 14, prevents from spreading outside Folium Camelliae sinensis.Blender 5 can also directly use the horizontal food blender on market, the HWY150II type dough mixing machine produced such as Shandong Yinying Cooking Machinery Co., Ltd..
Embodiment 6: as shown in Fig. 4, Fig. 7, the postfermented tea raw material processing system enumerated according to embodiment 2-4, described even tea set 11a and 11b, it is hinged on the left socle 25 on conveying tape holder 7 including one end, also includes that one end is hinged on the right support 34 on conveying tape holder 7, the position control 52 of scalable right support 34 angle position, left and right support is provided with rotating shaft 32 by axle bed 33a, 33b respectively, being provided with equal tea wheel 31 in rotating shaft 32, the left side of rotating shaft 32 is provided with drive mechanism.Equal tea wheel 31 is enclosed axle center by 2-5 sheet and becomes radial uniform zigzag wheel sheet 53 to be formed.Wheel sheet quantity is 2 or 3 or 4 or 5-6 sheet.The left side of rotating shaft 32 is provided with drive mechanism.Drive mechanism can be made up of drive 26, transmission band 28 and driving motor.The right side of rotating shaft 32, it is provided with the adjustment structure 52 regulating even tea wheel 31 height, including the pillar 35 of the upper zone being hinged on right support 34, is hinged on the pillar 37 on conveying tape holder 7, carry out, with pillar 35 and pillar 37, the adjusting lever 36 that Luo stricture of vagina is connected, be located at the adjusting handle 38 of adjusting lever 36 afterbody.Adjusting lever 36 is regulated by handwheel, it is allowed to pull right support 34 to rotate around hinge 39, left socle 25 is driven to rotate around hinge 24, thus drive even tea wheel 31 to make upper-lower position regulation, as desired to the interval determined between belt conveyor 30 and even tea wheel 31, the Folium Camelliae sinensis consistency of thickness being run through, reaches the purpose uniformly carried.Pillar 37 can be fixed with on conveying tape holder 7 by fixing seat 40.For the adjusting position of fixed adjustment bar 36, typically before and after adjusting lever 36 passes pillar 37, pillar 35, position is provided with locking nut.
Embodiment 7: as shown in Figure 5, the postfermented tea raw material processing system enumerated according to embodiment 6, the adjustment structure 52 of described even tea set 11a and 11b, right support 34 medium position can be on right side conveying tape holder 7 and several positioning spiro pits 41 are set around the camber line of hinge 39, positioned by the screw rod 42 through right support 34 at right support 34 medium position, the height of even tea wheel 31 is regulated by being positioned at the positioning spiro pit 41 of diverse location, thus drive even tea wheel 31 to make upper-lower position regulation, as desired to the interval determined between belt conveyor 30 and even tea wheel 31, the Folium Camelliae sinensis consistency of thickness being run through, reach the purpose uniformly carried.
Embodiment 8: as shown in Figure 6, the postfermented tea raw material processing system enumerated according to embodiment 6, the adjustment structure 52 of described even tea set 11a and 11b, can be hinged with pillar 45 at the upper zone hinged pillar 35 of right support 34 on conveying tape holder 7, adjusting lever 36 carries out Luo stricture of vagina with pillar 45 and is connected, carry out hinged with pillar 35, the end of adjusting lever 36 is connected with nut 46, does not loosens in order to ensure adjusting position, is provided with clamp nut 47 in adjusting lever 36 position of pillar 45 both sides.Regulate the height of even tea wheel 31 by adjusting adjusting lever 36 position, thus drive even tea wheel 31 to make upper-lower position regulation, as desired to the interval determined between belt conveyor 30 and even tea wheel 31, the Folium Camelliae sinensis consistency of thickness being run through, reach the purpose uniformly carried.
Shown in embodiment 9: Fig. 7-9, the postfermented tea raw material processing system enumerated according to embodiment 6, the driving structure of described even tea set 11a and 11b, kinds of schemes can be taked, the first is driven by the motor of conveyer belt, rotating shaft 32 is carried out power with the motor of conveyer belt be connected by rotation wheel 26, rotational band 28, and this is only suitable in even tea set 11a；Two is to set centrally-mounted driving 29 on carriage 23, drives motor 29 to be fixed in fixed plate 43, and fixed plate 43 is provided with motor position regulating tank, and fixed plate 43 can be fixed on the bottom of conveying tape holder 7；Three is to be provided with fixed mount 47 on left socle 25, sets centrally-mounted driving 29 on fixed mount 47, drives motor 29 to be connected drive even tea to take turns 31 to rotate by driving gear 48 to carry out power with driven gear 49.
Technique effect of the present utility model is as follows with prior art effectiveness comparison:
Claims (12)
1. postfermented tea raw material processing system, including feed bin (1), bunch storehouse (10), postfermented tea fermentation machine (8), it is characterized in that feed bin (1) is provided with hopper (15), hopper (15) is arranged below blender (5), the shotcrete pipe (12) spraying pulp-water to agitator it is provided with between the agitator (21) of feed bin (1) and blender (5), between described postfermented tea fermentation machine (8) and blender (5) and bunch storehouse (10), it is connected with belt conveyor (7) and belt conveyor (9) respectively.
Postfermented tea raw material processing system the most according to claim 1, it is characterised in that the bottom of described belt conveyor (7) is or/and top is provided with even tea set (11a) or/and even tea set (11b).
Postfermented tea raw material processing system the most according to claim 1, it is characterized in that described shotcrete pipe (12) is connected with feed pipe for mortar (22), feed pipe for mortar (22) is connected with pulp storing barrel (4), is provided with, near shotcrete pipe (12) place, the flow control valve (2) controlled by flow controller (6b) at feed pipe for mortar (22).
Postfermented tea raw material processing system the most according to claim 1, it is characterized in that described blender (5), including frame (14), agitator (21), run through the rotating shaft (50) of agitator (21), rotating shaft (50) carries out power by drive (17) with driving motor (18) and is connected, fixed rotating shaft (50) is fixed with stirring wheel (51), the left headgear of fixed rotating shaft (50) is provided with the sleeve (23) that can independently rotate, along fixing outside the shaft hole of sleeve (23) and agitator (21) or in shaft hole, sleeve (23) left end is provided with and controls the ratchet mechanism (20) that agitator (21) overturns, ratchet mechanism (20) is connected with the motor-driven mechanism (19) made by controller control (6a).
Postfermented tea raw material processing system the most according to claim 2, it is characterized in that described even tea set (11a) and even tea set (11b), it is hinged on the left socle (25) in conveying tape holder (7) including one end, also include the right support (34) that one end is hinged in conveying tape holder (7), the position control (52) of scalable right support (34) angle position, respectively by axle bed (33a) on the support of left and right, axle bed (33b) is provided with rotating shaft (32), rotating shaft (32) is provided with equal tea wheel (31), the left side of rotating shaft (32) is provided with drive mechanism.
Postfermented tea raw material processing system the most according to claim 5, it is characterised in that even tea set (11a), its drive mechanism is carried out power with the motor of conveyer belt be connected by rotation wheel (26), rotational band (28).
Postfermented tea raw material processing system the most according to claim 5, it is characterized in that even tea set (11a) or even tea set (11b), the driving motor (29) of its drive mechanism is fixed in fixed plate (43), fixed plate (43) is provided with motor position regulating tank, and fixed plate (43) is fixed on the bottom of conveying tape holder (23).
Postfermented tea raw material processing system the most according to claim 5, it is characterized in that even tea set (11a) or even tea set (11b), its drive mechanism is to be provided with fixed mount (47) on left socle (25), fixed mount (47) sets centrally-mounted driving (29), drives motor (29) to be connected drive even tea to take turns (31) rotation by driving gear (48) to carry out power with driven gear (49).
Postfermented tea raw material processing system the most according to claim 5, it is characterised in that described equal tea wheel (31) is enclosed axle center by 2-5 sheet and becomes radial uniform zigzag wheel sheet (53) to be formed.
Postfermented tea raw material processing system the most according to claim 5, it is characterized in that: position control (52) includes being hinged on the pillar (35) of the upper zone of right support (34), it is hinged on the pillar (37) in conveying tape holder (7), carry out, with pillar (35) and pillar (37), the adjusting lever (36) that Luo stricture of vagina is connected, be located at the adjusting handle (38) of adjusting lever (36) afterbody.
11. postfermented tea raw material processing system according to claim 5, it is characterized in that described position control (52), it is in right support (34) medium position several positioning spiro pits (41) on the camber line of hinge (39) including being located on right side conveying tape holder (7), is located at right support (34) medium position screw rod (42) through right support (34).
12. postfermented tea raw material processing system according to claim 5, it is characterized in that described position control (52), including the upper zone hinged pillar (35) being located at right support (34), it is located in conveying tape holder (7) and is hinged with pillar (45), also include carrying out with pillar (45) Luo stricture of vagina and be connected and pillar (35) carries out adjusting lever (36) hinged, that its end is connected with nut (46).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520604669.1U CN205409446U (en) | 2015-08-13 | 2015-08-13 | Black tea raw material processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520604669.1U CN205409446U (en) | 2015-08-13 | 2015-08-13 | Black tea raw material processing system |
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| CN205409446U true CN205409446U (en) | 2016-08-03 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106260150A (en) * | 2016-09-24 | 2017-01-04 | 益阳乐道茶业有限公司 | A kind of automatic water jetting stirring tipper produced for brick tea |
| CN110525945A (en) * | 2019-07-26 | 2019-12-03 | 深圳市华南新海传动机械有限公司 | Sorting & Picking System |
| CN115555239A (en) * | 2022-10-12 | 2023-01-03 | 湖南建玲实业有限公司 | Efficient tea screening and peduncle removing system |
-
2015
- 2015-08-13 CN CN201520604669.1U patent/CN205409446U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106260150A (en) * | 2016-09-24 | 2017-01-04 | 益阳乐道茶业有限公司 | A kind of automatic water jetting stirring tipper produced for brick tea |
| CN110525945A (en) * | 2019-07-26 | 2019-12-03 | 深圳市华南新海传动机械有限公司 | Sorting & Picking System |
| CN115555239A (en) * | 2022-10-12 | 2023-01-03 | 湖南建玲实业有限公司 | Efficient tea screening and peduncle removing system |
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