CN105158281B - A kind of girth joint ray detecting apparatus and method - Google Patents
A kind of girth joint ray detecting apparatus and method Download PDFInfo
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- CN105158281B CN105158281B CN201510596456.3A CN201510596456A CN105158281B CN 105158281 B CN105158281 B CN 105158281B CN 201510596456 A CN201510596456 A CN 201510596456A CN 105158281 B CN105158281 B CN 105158281B
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- girth joint
- stereotype
- transillumination
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Abstract
A kind of girth joint ray detecting apparatus, it is characterized in that, radiographic source, which is located at, to be blocked directly over stereotype, stereotype is blocked to be located above girth joint, block and hole is opened up among stereotype, the vertical centerline in hole passes through the center of circle of girth joint, and film, which is arranged on the inside of girth joint, is used as transillumination, and shielding stereotype is located on the inside of film.A kind of the step of girth joint ray detection method:1. opening up hole on stereotype is blocked, hole width is 3 8mm, and radiographic source forms transillumination area through hole;2. by film plaster on the inside of girth joint;3. the fixed mask stereotype on the inside of film, ray is from entering on lower side weld when preventing transillumination girth joint upper wall;4. driving pipe fitting to be rotated with girth joint by transmission mechanism, 13 circles are rotated in the time of 35 minutes in transillumination;5. film is taken out after the completion of transillumination.The beneficial effects of the present invention are solving, girth joint segmentation transillumination, transmiting time are more and scheme is implemented simply, easily.
Description
Technical field
The invention belongs to weld seam detection technical field, is related to a kind of girth joint ray detecting apparatus and method, more particularly to
A kind of caliber is in the radiography detection means and method more than 89mm girth joints.
Background technology
Ring banjo fixing butt jointing weld seam(Abbreviation girth joint)It is weld seam form common in pipeline, container, its internal soundness master
Radiography is relied on to detect to evaluate.Radiography detection is one of method of five big conventional Non-Destructive Testings, in detection boxing
It is very ripe using existing history for many years in seam, 89mm girth joint is more than for diameter, in order to consider the detection of transversal crack
Ability and annular banjo fixing butt jointing midfeather thickness on beam direction, both sides wall thickness is big the problems such as, according to GB3323-2005
《Metal molten welds welding point radiography》、JB4730.2-2005《Bearing device Non-Destructive Testing part 2:Ray detection》
Deng regulation, completed using segmentation, the detection of multiple transillumination, such as caliber 100mm, wall thickness 3mm girth joint do ray detection, it is necessary to
Detection number be:In the case of conventional focal length 600mm, look into JB4730.2-2005 and scheme D.3<Source is in outer single wall transillumination ring
To butt welded joint, transmiting time figure of the transillumination than K=1.1>, minimum transmiting time is obtained as 9 times, i.e., by this φ 100 weldering
Seam is along the circumferential direction divided into 9 sections, and 1 transillumination length is 35mm, and 9 times transillumination completes detection, and this is according to general detection sensitivity
Requirement transillumination situation, if under high sensitivity technical requirements, detection number it is more, shooting 1 need to be segmented, paste font
3 minutes, 3 minutes transillumination time, the 30 minutes time of developing a film, 60 ~ 240 minutes drying times etc., a total of about 1.5 hours or so, institute
So that existing girth joint ray detection method for detecting efficiency is low, and testing cost is higher.
The content of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of detection efficiency for avoiding girth joint segmentation from detecting is low, inspection
The high girth joint ray detecting apparatus of cost and method are surveyed, improves detection efficiency.
In order to solve the above technical problems, the present invention provides following technical scheme:
A kind of girth joint ray detecting apparatus, including radiographic source(1), block stereotype(2), girth joint(3), film(4), screen
Cover stereotype(5), transmission mechanism, it is characterised in that the radiographic source(1)It is arranged on and blocks stereotype(2)Surface, it is described to block lead
Plate(2)It is arranged on girth joint(3)Top, block stereotype(2)Centre opens up slot(w), the hole(w)Vertical centerline
Through girth joint(3)The center of circle, film(4)It is arranged on girth joint(3)Inwall on, as transillumination, shield stereotype(5)It is arranged on
Film(4)Inner side, transmission mechanism are connected with being welded with the pipe fitting of girth joint, drive film, the shielding of girth joint and circumferential weld internal
Stereotype is rotated.
Further, the shielding stereotype(5)It is the cylindrical shape coaxial with girth joint.
Further, the hole(w)Width is 3-8mm, length is determined with girth joint width and heat affected area width.
A kind of girth joint ray detection method, it is characterised in that step is as follows:
A. stereotype is being blocked(2)On open up slot(w), block the radiographic source on stereotype top(1)Through the hole(w)
Form transillumination area;
B. by film(4)It is attached to girth joint(3)Inner side;
C. in film(4)Inner side fixed mask stereotype(5), make transillumination girth joint(3)Ray can not enter down during upside
On side weld;
D. pipe fitting and girth joint are driven by transmission mechanism(3)Rotate, 1-3 is rotated in the time of 3-5 minutes in transillumination
Circle;
E. film is taken out after the completion of transillumination, completes ray detection.
Further, the hole(w)Width is 3-8mm, length is determined with girth joint width and heat affected area width.
The beneficial effects of the present invention are:
The present invention compared with prior art, solves girth joint segmentation transillumination, transmiting time is more, detection efficiency is low, detection
The problems such as cost is high, detection efficiency can be effectively improved, reduce detection scheme, and scheme is implemented simply, easily.
Brief description of the drawings
Fig. 1 is ray detection scheme schematic diagram.
In figure:1st, radiographic source, 2, block stereotype, 3, girth joint, 4, film, 5, shielding stereotype.
Embodiment
Illustrate the embodiment of the present invention with reference to Figure of description,
A kind of girth joint ray detecting apparatus, including radiographic source 1, block stereotype 2, girth joint 3, film 4, shielding stereotype 5,
Transmission mechanism, it is characterised in that the radiographic source 1, which is arranged on, to be blocked directly over stereotype 2, and the stereotype 2 that blocks is arranged on boxing
The top of seam 3, block the center of circle that slot w, the hole w vertical centerline are opened up among stereotype 2 through girth joint 3, film 4
It is arranged on the inwall of girth joint 3, as transillumination, shielding stereotype 5 is arranged on the inner side of film 4, and transmission mechanism is with being welded with girth joint
Pipe fitting connection, drive the film of girth joint and circumferential weld internal, shielding stereotype to be rotated.
Further, the shielding stereotype 5 is the cylindrical shape coaxial with girth joint.
Further, the hole(w)Width is 3-8mm, length is determined with girth joint width and heat affected area width.
A kind of girth joint ray detection method, it is characterised in that step is as follows:
A. slot is opened up on stereotype 2 is blocked(w), the radiographic source 1 on stereotype top is blocked through the hole(w)Formed
Transillumination area;
B. film 4 is attached to the inner side of girth joint 3;
C. in the inner side fixed mask stereotype 5 of film 4, ray is from entering lower side weld when preventing transillumination 3 upside of girth joint
On;
D. drive pipe fitting to be rotated with girth joint 3 by transmission mechanism, rotate 1-3 circles in the time of 3-5 minutes in transillumination;
E. film is taken out after the completion of transillumination, completes ray detection.
Further, the hole(w)Width is 3-8mm, length is determined with girth joint width and heat affected area width.
Using the detection means and detection method of the present invention, compared with traditional radiographic takes a picture detection method, have the advantage that:
Transmiting time is minimum, is 1 time, detection efficiency is high;Beam and annular butt weld near normal during transillumination, and transillumination
Area's thickness change is small, and detection sensitivity is high.
A kind of girth joint ray detecting apparatus provided herein and method are described in detail above, herein
Apply embodiment to be set forth the principle and embodiment of the application, the explanation of above example is only intended to help and managed
Solve the present processes and its core concept;Meanwhile for those of ordinary skill in the art, according to the thought of the application,
There will be changes in embodiment and application, in summary, this specification content should not be construed as to this Shen
Limitation please.
Claims (4)
1. a kind of girth joint ray detecting apparatus, including radiographic source (1), block stereotype (2), girth joint (3), film (4), shielding
Stereotype (5), transmission mechanism, it is characterised in that the radiographic source (1), which is arranged on, blocks directly over stereotype (2), described to block stereotype
(2) it is arranged on above girth joint (3), blocks and open up slot (w) among stereotype (2), the vertical centerline of the hole (w) is worn
The center of circle of girth joint (3) is crossed, film (4) is arranged on the inwall of girth joint (3), and as transillumination, shielding stereotype (5) is arranged on glue
On the inside of piece (4), the shielding stereotype (5) is the cylindrical shape coaxial with girth joint, transmission mechanism and the pipe fitting company for being welded with girth joint
Connect, drive the film of girth joint and circumferential weld internal, shielding stereotype to be rotated.
2. a kind of girth joint ray detecting apparatus according to claim 1, it is characterised in that hole (w) width is 3-
8mm, length are determined with girth joint width and heat affected area width.
3. a kind of device using described in claim any one of 1-2 carries out girth joint ray detection method, it is characterised in that step
It is rapid as follows:
Slot (w) is opened up on stereotype (2) is blocked, the radiographic source (1) for blocking stereotype top is formed thoroughly through the hole (w)
According to area;
Film (4) is attached on the inside of girth joint (3);
The fixed mask stereotype (5) on the inside of the film (4), prevent when on the upside of transillumination girth joint (3) ray from entering lower side weld
On;
Drive pipe fitting to be rotated with girth joint (3) by transmission mechanism, rotate 1-3 circles in the time of 3-5 minutes in transillumination;
Film is taken out after the completion of transillumination, completes ray detection.
4. a kind of girth joint ray detection method according to claim 3, it is characterised in that hole (w) width is 3-
8mm, length are determined with girth joint width and heat affected area width.
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CN108896583A (en) * | 2018-05-14 | 2018-11-27 | 淮南新能源研究中心 | A kind of detection device and method of D-ring weld seam |
CN112611767B (en) * | 2020-12-03 | 2023-04-14 | 山东金帝精密机械科技股份有限公司 | Welding flaw detection device and method for wind power bearing retainer |
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CN201583510U (en) * | 2009-12-11 | 2010-09-15 | 兰州瑞奇戈德测控技术有限公司 | Ray all-position detecting device of welding line of pipeline |
CN102095739B (en) * | 2010-12-24 | 2013-01-02 | 中国石油天然气第一建设公司 | Gamma ray detector specially for close range protective pipeline |
CN102324255A (en) * | 2011-08-02 | 2012-01-18 | 中国核电工程有限公司 | Thickness compensation method and compensation block for fuel rod end plug welding line X ray transillumination process |
CN203616269U (en) * | 2013-10-28 | 2014-05-28 | 中国石油化工股份有限公司 | High-temperature isolating device for high-temperature pipeline radiographic inspection |
CN204594903U (en) * | 2015-05-13 | 2015-08-26 | 广东华泰检测科技有限公司 | A kind of novel gamma-ray testing apparatus |
CN205027680U (en) * | 2015-09-18 | 2016-02-10 | 宁夏共享集团股份有限公司 | Circumferential weld ray detection device |
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Effective date of registration: 20190312 Address after: 750021 550 Beijing West Road, Xixia District, Yinchuan, the Ningxia Hui Autonomous Region Patentee after: KOCEL EQUIPMENT CO., LTD. Address before: 750021 550 Beijing West Road, Xixia District, Yinchuan, the Ningxia Hui Autonomous Region Patentee before: KOCEL GROUP LIMITED |