CN105157423A - Energy-saving corundum smelting furnace - Google Patents
Energy-saving corundum smelting furnace Download PDFInfo
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- CN105157423A CN105157423A CN201510573311.1A CN201510573311A CN105157423A CN 105157423 A CN105157423 A CN 105157423A CN 201510573311 A CN201510573311 A CN 201510573311A CN 105157423 A CN105157423 A CN 105157423A
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Abstract
The invention relates to an energy-saving corundum smelting furnace which comprises a furnace body. A furnace cavity is positioned in the furnace body, an electric heating device is positioned in the furnace cavity, a discharging nozzle is horizontally arranged in the middle of the side wall of the furnace body, a discharging hole communicated with the furnace cavity is formed in the discharging nozzle, a hole blocking plunger is inserted in the discharging hole in a sealed mode, the outer side of the discharging nozzle is provided with a hole opening device for connecting the discharging hole, a flow guide groove is positioned below a port on the outer side of the discharging hole, one side of the flow guide groove far away from the furnace body is inclined downwards, and a movable receiving bag is correspondingly arranged below the side of the flow guide groove inclined downwards. An ultrasonic detector is arranged on one side of the furnace body far away from the flow guide groove. The ultrasonic detector is connected with a controller, and the controller is connected with a warner. Compared with the prior art, the energy-saving corundum smelting furnace has a prompt function, reduces energy consumption and is safe in operation.
Description
Technical field
The present invention relates to metallurgical technology field, particularly the energy-conservation corundum smelting stove of one.
Background technology
At present, the smelting of corundum mainly adopts dumping furnace, its general principle is: the body of heater of dumping furnace is by trunnion support, first in body of heater, add bauxite or the formula materials such as alumdum and other reducing agent, then, electric current is sent into by three electrodes, make load melting in body of heater and with the reactions such as reducing agent, after question response terminates, be loaded on the gear on gudgeon by machine driving, gudgeon is rotated, thus drive tilting furnace, high-temperature fusant in stove is poured into be connect in bag, obtains corundum product.
Due to the design feature of dumping furnace self, make it in corundum smelting process, have following inevitable defect:
1. at the end of smelting, the corundum melt of temperatures as high 2000 degree pours down from the height of more than 5 meters, and can dock contracts for fixed output quotas gives birth to serious impact, very easily overflows burning apparatus;
2., owing to being subject to the restriction of transmission mechanism and body of heater deadweight, the flame retardant coating thickness low LCL of body of heater, thus has following drawback:
(1) in smelting process, the normal melt that occurs burns flame retardant coating, causes high-temperature fusant to spill, burns the accident of water-cooling system and equipment, and in addition, high-temperature fusant meets water also can cause heavy explosion, causes casualties, the accident of equipment, factory building damage;
(2) flame retardant coating of body of heater is thick not, and furnace wall needs water cooling, and cooling water can take away a large amount of waste heat, is unfavorable for energy-conservation;
3. can not continuous seepage, from blowing out to the off time of blow-on again more than one hour, the high-temperature residual heat in stove runs off in a large number, and be unfavorable for energy-conservation, utilization rate of equipment and installations is low;
4., at every turn to before connecing in bag and toppling over high-temperature fusant, electrode all needs lift-off bell, easily burns the accident of short net;
5. at every turn to connect in bag topple over high-temperature fusant time, the part alumina etc. remained on fire door all can be had to connect in bag along with high-temperature fusant is poured into, affect the quality of product.In addition, method of banishing is smelted and is produced corundum and be just once suggested as far back as the seventies in last century, but due to features such as the high-melting-point of corundum, high strength and trickling differences, method of banishing is produced for the smelting of corundum and failed to realize always.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of corundum smelting stove having prompt facility, reduce energy consumption, job safety.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of energy-conservation corundum smelting stove, comprises body of heater, be provided with furnace chamber in described body of heater, is provided with electric heater unit in described furnace chamber, be horizontally disposed with in the middle part of the sidewall of described body of heater and banished mouth, described banish in mouth be provided be communicated with described furnace chamber banish hole, describedly to banish in hole sealing and be fitted with a plug-hole plunger, described arranged outside of banishing mouth has the boring device for banishing hole described in conducting, describedly banish the below of port outside hole and be provided with guiding gutter, described guiding gutter is downward away from the lopsidedness of described body of heater, the below correspondence that described guiding gutter is tilted to lower side is provided with and movably connects bag, described body of heater is provided with ultrasonic detector away from the side of described guiding gutter, described ultrasonic detector is connected with controller, described controller is connected with alarm,
Described ultrasonic detector, for detecting melting sources state in furnace chamber, generating fusing signal, and will melt Signal transmissions to controller;
Described controller, for processing fusing signal, after raw material melts completely in fusing Signal aspects furnace chamber, generating control signal, and control signal is sent to alarm;
Described alarm, for reporting to the police according to control signal.
The invention has the beneficial effects as follows: raw material is put into furnace chamber and is provided with, electric heater unit is provided with and heats, and realizes smelting, and boring device is provided with to be opened plug-hole plunger and be provided with, high-temperature fusant after smelting is released by banishing hole, guiding gutter is provided with inflow and connects in bag is provided with; Connect bag and be provided with the impact that effectively can cushion high-temperature fusant, avoid high-temperature fusant to overflow burning apparatus, ensure job safety; Ultrasonic detector is provided with detection furnace chamber and is provided with interior melting sources state, and be provided with by controller and control alarm and be provided with and report to the police, reminding operating personnel's furnace chamber to be provided with interior raw material has melted most, high-temperature fusant derivation can be carried out, avoid unnecessary heating, economize energy, reduces costs, and realizes this device and has prompt facility, reduces energy consumption, job safety.
On the basis of technique scheme, the present invention can also do following improvement.
Further, described alarm is loudspeaker.
Further, described plug-hole plunger is made up of carbon composite.
The beneficial effect of above-mentioned further scheme is adopted to be: carbon composite can promote the intensity of plug-hole plunger, extends the service life of this device.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of energy-conservation corundum smelting stove of the present invention.
In accompanying drawing, the list of parts representated by each label is as follows:
1, body of heater, 2, furnace chamber, 3, electric heater unit, 4, banish mouth, 5, plug-hole plunger, 6, boring device, 7, guiding gutter, 8, connect bag, 9, ultrasonic detector, 10, controller, 11, alarm.
Detailed description of the invention
Be described principle of the present invention and feature below in conjunction with accompanying drawing, example, only for explaining the present invention, is not intended to limit scope of the present invention.
As shown in Figure 1, a kind of energy-conservation corundum smelting stove, comprises body of heater 1, is provided with furnace chamber 2 in described body of heater 1, is provided with electric heater unit 3 in described furnace chamber 2, be horizontally disposed with in the middle part of the sidewall of described body of heater 1 and banished mouth 4, described banish in mouth 4 be provided be communicated with described furnace chamber 2 banish hole, describedly to banish in hole sealing and be fitted with a plug-hole plunger 5, described arranged outside of banishing mouth 4 has the boring device 6 for banishing hole described in conducting, describedly banish the below of port outside hole and be provided with guiding gutter 7, described guiding gutter 7 is downward away from the lopsidedness of described body of heater 1, the below correspondence that described guiding gutter 7 is tilted to lower side is provided with and movably connects bag 8, described body of heater 1 is provided with ultrasonic detector 9 away from the side of described guiding gutter 7, described ultrasonic detector 9 is connected with controller 10, described controller 10 is connected with alarm 11,
Described ultrasonic detector 9, for detecting melting sources state in furnace chamber 2, generating fusing signal, and will melt Signal transmissions to controller 10;
Described controller 10, for processing fusing signal, after raw material melts completely in fusing Signal aspects furnace chamber 2, generating control signal, and control signal is sent to alarm 11;
Described alarm 11, for reporting to the police according to control signal.
Preferably, described alarm 11 is loudspeaker.
Preferably, described plug-hole plunger 6 is made up of carbon composite.
Implement this device, raw material is put into furnace chamber 2, electric heater unit 3 heats, and realizes smelting, and boring device 6 opens plug-hole plunger 5, and the high-temperature fusant after smelting is released by banishing hole, is flowed into connect in bag 7 by guiding gutter 7; Connect the impact that bag 7 effectively can cushion high-temperature fusant, avoid high-temperature fusant to overflow burning apparatus, ensure job safety; Ultrasonic detector 9 detects melting sources state in furnace chamber 2, and control alarm 11 by controller 10 and report to the police, the raw material in operating personnel's furnace chamber 2 is reminded to melt most, high-temperature fusant derivation can be carried out, avoid unnecessary heating, economize energy, reduces costs, and realizes this device and has prompt facility, reduces energy consumption, job safety.
Realize that this device is worked continuously, Automated condtrol, job safety.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. an energy-conservation corundum smelting stove, comprises body of heater (1), it is characterized in that: be provided with furnace chamber (2) in described body of heater (1), is provided with electric heater unit (3) in described furnace chamber (2), be horizontally disposed with in the middle part of the sidewall of described body of heater (1) and banished mouth (4), described banish in mouth (4) be provided be communicated with described furnace chamber (2) banish hole, describedly to banish in hole sealing and be fitted with a plug-hole plunger (5), described arranged outside of banishing mouth (4) has the boring device (6) for banishing hole described in conducting, describedly banish the below of port outside hole and be provided with guiding gutter (7), described guiding gutter (7) is downward away from the lopsidedness of described body of heater (1), the below correspondence that described guiding gutter (7) is tilted to lower side is provided with and movably connects bag (8), described body of heater (1) is provided with ultrasonic detector (9) away from the side of described guiding gutter (7), described ultrasonic detector (9) is connected with controller (10), described controller (10) is connected with alarm (11),
Described ultrasonic detector (9), for detecting the interior melting sources state of furnace chamber (2), generating fusing signal, and will melt Signal transmissions to controller (10);
Described controller (10), for processing fusing signal, after raw material melting completely in fusing Signal aspects furnace chamber (2), generating control signal, and control signal being sent to alarm (11);
Described alarm (11), for reporting to the police according to control signal.
2. a kind of energy-conservation corundum smelting stove according to claim 1, is characterized in that: described alarm (11) is loudspeaker.
3. a kind of energy-conservation corundum smelting stove according to claim 1 or 2, is characterized in that: described plug-hole plunger (6) is made up of carbon composite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510573311.1A CN105157423A (en) | 2015-09-09 | 2015-09-09 | Energy-saving corundum smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510573311.1A CN105157423A (en) | 2015-09-09 | 2015-09-09 | Energy-saving corundum smelting furnace |
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| Publication Number | Publication Date |
|---|---|
| CN105157423A true CN105157423A (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510573311.1A Pending CN105157423A (en) | 2015-09-09 | 2015-09-09 | Energy-saving corundum smelting furnace |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106370004A (en) * | 2016-08-28 | 2017-02-01 | 桂林新艺制冷设备有限责任公司 | Automatic temperature adjusting corundum smelting furnace |
| CN114675578A (en) * | 2022-03-23 | 2022-06-28 | 深圳市深台科科技有限公司 | Intelligent monitoring system of industrial smelting furnace |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3628040B2 (en) * | 1993-06-25 | 2005-03-09 | 株式会社トウネツ | Metal melt holding furnace |
| CN202157079U (en) * | 2011-06-28 | 2012-03-07 | 南京联合荣大工程材料有限责任公司 | Iron runner residual iron hole for discharging blocked residual iron |
| CN102706147A (en) * | 2012-06-20 | 2012-10-03 | 江苏美特林科特殊合金有限公司 | Alumina crucible provided with slag hole and used for producing high-purity intermediate alloy by using perrin process, and preparation process thereof |
| CN103344112A (en) * | 2013-01-10 | 2013-10-09 | 李正义 | Corundum smelting furnace adopting flowing and discharging method |
| CN203518652U (en) * | 2013-10-08 | 2014-04-02 | 邱泽坚 | Industrial smelter with alarming device |
-
2015
- 2015-09-09 CN CN201510573311.1A patent/CN105157423A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3628040B2 (en) * | 1993-06-25 | 2005-03-09 | 株式会社トウネツ | Metal melt holding furnace |
| CN202157079U (en) * | 2011-06-28 | 2012-03-07 | 南京联合荣大工程材料有限责任公司 | Iron runner residual iron hole for discharging blocked residual iron |
| CN102706147A (en) * | 2012-06-20 | 2012-10-03 | 江苏美特林科特殊合金有限公司 | Alumina crucible provided with slag hole and used for producing high-purity intermediate alloy by using perrin process, and preparation process thereof |
| CN103344112A (en) * | 2013-01-10 | 2013-10-09 | 李正义 | Corundum smelting furnace adopting flowing and discharging method |
| CN203518652U (en) * | 2013-10-08 | 2014-04-02 | 邱泽坚 | Industrial smelter with alarming device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106370004A (en) * | 2016-08-28 | 2017-02-01 | 桂林新艺制冷设备有限责任公司 | Automatic temperature adjusting corundum smelting furnace |
| CN114675578A (en) * | 2022-03-23 | 2022-06-28 | 深圳市深台科科技有限公司 | Intelligent monitoring system of industrial smelting furnace |
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Application publication date: 20151216 |