CN105115297A - Discharge-method fused alumina smelting furnace - Google Patents
Discharge-method fused alumina smelting furnace Download PDFInfo
- Publication number
- CN105115297A CN105115297A CN201510569717.2A CN201510569717A CN105115297A CN 105115297 A CN105115297 A CN 105115297A CN 201510569717 A CN201510569717 A CN 201510569717A CN 105115297 A CN105115297 A CN 105115297A
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- hole
- blocking
- plugging hole
- heater
- blocking plunger
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Abstract
The invention relates to a discharge-method fused alumina smelting furnace, comprising a furnace body. The furnace body is internally provided with a furnace cavity. The internal of the furnace cavity is provided with an electric heating device. The middle part of the side wall of the furnace body is horizontally provided with a blocking hole. The blocking hole is communicated with the furnace cavity. The lower end of the blocking hole is provided with a discharge hole. One end of the discharge hole is communicated with the blocking hole. The end of the blocking hole, far away from the furnace cavity, is provided with a blocking plunger. One end of the blocking plunger extends into the blocking hole and can move horizontally in the blocking hole, and the other end of the blocking plunger is connected with a pushing device. The pushing device can push the blocking plunger to move horizontally in the blocking hole, and plugs the discharge hole. The other end of the discharge hole tilts downward and is communicated with the outer side of the furnace body. A diversion trench is arranged under the discharge hole and the outer side port of the furnace body. The side of the diversion trench, far away from the furnace body, tilts downward. A movable carrying ladle is correspondingly arranged below the side of the diversion trench which tilts downward. Compared with the prior art, the fused alumina smelting furnace can realize continuous operation, automation control, and safe operation.
Description
Technical field
The present invention relates to metallurgical technology field, particularly one banishes method corundum smelting stove.
Background technology
At present, the smelting of corundum mainly adopts dumping furnace, its general principle is: the body of heater of dumping furnace is by trunnion support, first in body of heater, add bauxite or the formula materials such as alumdum and other reducing agent, then, electric current is sent into by three electrodes, make load melting in body of heater and with the reactions such as reducing agent, after question response terminates, be loaded on the gear on gudgeon by machine driving, gudgeon is rotated, thus drive tilting furnace, high-temperature fusant in stove is poured into be connect in bag, obtains corundum product.
Due to the design feature of dumping furnace self, make it in corundum smelting process, have following inevitable defect:
1. at the end of smelting, the corundum melt of temperatures as high 2000 degree pours down from the height of more than 5 meters, and can dock contracts for fixed output quotas gives birth to serious impact, very easily overflows burning apparatus;
2., owing to being subject to the restriction of transmission mechanism and body of heater deadweight, the flame retardant coating thickness low LCL of body of heater, thus has following drawback:
(1) in smelting process, the normal melt that occurs burns flame retardant coating, causes high-temperature fusant to spill, burns the accident of water-cooling system and equipment, and in addition, high-temperature fusant meets water also can cause heavy explosion, causes casualties, the accident of equipment, factory building damage;
(2) flame retardant coating of body of heater is thick not, and furnace wall needs water cooling, and cooling water can take away a large amount of waste heat, is unfavorable for energy-conservation;
3. can not continuous seepage, from blowing out to the off time of blow-on again more than one hour, the high-temperature residual heat in stove runs off in a large number, and be unfavorable for energy-conservation, utilization rate of equipment and installations is low;
4., at every turn to before connecing in bag and toppling over high-temperature fusant, electrode all needs lift-off bell, easily burns the accident of short net;
5. at every turn to connect in bag topple over high-temperature fusant time, all the part alumina etc. remained on fire door can be had to connect in bag along with high-temperature fusant is poured into, affect the quality of product.In addition, method of banishing is smelted and is produced corundum and be just once suggested as far back as the seventies in last century, but due to features such as the high-melting-point of corundum, high strength and trickling differences, method of banishing is produced for the smelting of corundum and failed to realize always.
Summary of the invention
Technical problem to be solved by this invention be to provide a kind ofly can realize working continuously, method of the banishing corundum smelting stove of Automated condtrol, job safety.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: one banishes method corundum smelting stove, comprises body of heater, is provided with furnace chamber in described body of heater, is provided with electric heater unit in described furnace chamber; Be horizontally disposed with plugging hole in the middle part of the sidewall of described body of heater, described plugging hole is communicated with described furnace chamber; The lower end of described plugging hole is provided with banishes hole, described one end of banishing hole is communicated with described plugging hole, described plugging hole is provided with blocking plunger away from one end of described furnace chamber, one end of described blocking plunger is stretched in described plugging hole, and can move horizontally in described plugging hole, the other end of described blocking plunger is connected with thrust unit, described thrust unit can promote described blocking plunger move horizontally in described plugging hole and convection current discharge hole block; Described another port of banishing hole is tilted to down and is communicated to outside described body of heater, describedly banish the below that hole is communicated to port outside described body of heater and be provided with guiding gutter, described guiding gutter is downward away from the lopsidedness of described body of heater, and the below correspondence that described guiding gutter is tilted to lower side is provided with and movably connects bag.
The invention has the beneficial effects as follows: raw material is put into furnace chamber, electric heater unit heats, and realizes smelting, and the high-temperature fusant after smelting is by plugging hole and banish hole releasing, is flowed into connect in bag by guiding gutter; Connect the impact that bag effectively can cushion high-temperature fusant, thrust unit effectively can control blocking plunger and move horizontally in plugging hole, thus realize controlling high-temperature fusant and be drained to and banish hole, and the degree of depth of plugging hole is goed deep into by controlling blocking plunger, thus control the flow of high-temperature fusant, can adjust the impact of high-temperature fusant docking bag, avoid high-temperature fusant spilling burning apparatus, realization is worked continuously, Automated condtrol, job safety.
On the basis of technique scheme, the present invention can also do following improvement.
Further, it is cylindric that described blocking plunger is in part in described plugging hole, and the cross section that described blocking plunger is in part in described plugging hole is greater than the cross section that described blocking plunger is in the outer part of described plugging hole.
The beneficial effect of above-mentioned further scheme is adopted to be: can effectively prevent high-temperature fusant from being overflowed by plugging hole.
Further, described blocking plunger is made up of carbon composite.
The beneficial effect of above-mentioned further scheme is adopted to be: the intensity of carbon composite energy lifting blockage post, extends the service life of this device.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of banishing method corundum smelting stove of the present invention.
In accompanying drawing, the list of parts representated by each label is as follows:
1, body of heater, 2, furnace chamber, 3, electric heater unit, 4, plugging hole, 5, banish hole, 6, blocking plunger, 7, thrust unit, 8, guiding gutter, 9, connect bag.
Detailed description of the invention
Be described principle of the present invention and feature below in conjunction with accompanying drawing, example, only for explaining the present invention, is not intended to limit scope of the present invention.
As shown in Figure 1, one banishes method corundum smelting stove, comprises body of heater 1, is provided with furnace chamber 2 in described body of heater 1, is provided with electric heater unit 3 in described furnace chamber 2; Be horizontally disposed with plugging hole 4 in the middle part of the sidewall of described body of heater 1, described plugging hole 4 is communicated with described furnace chamber 2; The lower end of described plugging hole 4 is provided with banishes hole 5, described one end of banishing hole 5 is communicated with described plugging hole 4, described plugging hole 4 is provided with blocking plunger 6 away from one end of described furnace chamber 2, one end of described blocking plunger 6 is stretched in described plugging hole 4, and can move horizontally in described plugging hole 4, the other end of described blocking plunger 6 is connected with thrust unit 7, described thrust unit 7 can promote described blocking plunger 6 move horizontally in described plugging hole 4 and convection current discharge hole 5 block; Described another port of banishing hole 5 is tilted to down and is communicated to outside described body of heater 1, describedly banish the below that hole 5 is communicated to port outside described body of heater 1 and be provided with guiding gutter 8, described guiding gutter 8 is downward away from the lopsidedness of described body of heater 1, and the below correspondence that described guiding gutter 8 is tilted to lower side is provided with and movably connects bag 9.
Preferably, it is cylindric that described blocking plunger 6 is in part in described plugging hole 4, and the cross section that described blocking plunger 6 is in part in described plugging hole 4 is greater than the cross section that described blocking plunger 6 is in the outer part of described plugging hole 4.
Preferably, described blocking plunger 6 is made up of carbon composite.
Implement this device, raw material is put into furnace chamber 2, electric heater unit 3 heats, and realizes smelting, and the high-temperature fusant after smelting is by plugging hole 4 and banish hole 5 and release, and is flowed into connect in bag 9 by guiding gutter 8; Connect the impact that bag 9 effectively can cushion high-temperature fusant, thrust unit 7 effectively can control blocking plunger 6 and move horizontally in plugging hole 4, thus realize controlling high-temperature fusant and be drained to and banish hole 5, and the degree of depth of plugging hole 4 is goed deep into by controlling blocking plunger 6, thus control the flow of high-temperature fusant, the impact of high-temperature fusant docking bag 9 can be adjusted, avoid high-temperature fusant to overflow burning apparatus, ensure job safety, realize that this device is worked continuously, Automated condtrol, job safety.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. banish a method corundum smelting stove, comprise body of heater (1), it is characterized in that: in described body of heater (1), be provided with furnace chamber (2), in described furnace chamber (2), be provided with electric heater unit (3), be horizontally disposed with plugging hole (4) in the middle part of the sidewall of described body of heater (1), described plugging hole (4) is communicated with described furnace chamber (2), the lower end of described plugging hole (4) is provided with banishes hole (5), described one end of banishing hole (5) is communicated with described plugging hole (4), described plugging hole (4) is provided with blocking plunger (6) away from one end of described furnace chamber (2), one end of described blocking plunger (6) is stretched in described plugging hole (4), and can move horizontally in described plugging hole (4), the other end of described blocking plunger (6) is connected with thrust unit (7), described thrust unit (7) can promote described blocking plunger (6) move horizontally in described plugging hole (4) and convection current discharge hole (5) block, described another port of banishing hole (5) is tilted to down and is communicated to described body of heater (1) outside, described banish hole (5) be communicated to described body of heater (1) outside port below be provided with guiding gutter (8), described guiding gutter (8) is downward away from the lopsidedness of described body of heater (1), and the below correspondence that described guiding gutter (8) is tilted to lower side is provided with and movably connects bag (9).
2. one banishes method corundum smelting stove according to claim 1, it is characterized in that: described blocking plunger (6) to be in described plugging hole (4) part in cylindric, and the cross section that described blocking plunger (6) is in part in described plugging hole (4) is greater than the cross section that described blocking plunger (6) is in described plugging hole (4) part outward.
3. according to claim 1 or 2, one banishes method corundum smelting stove, it is characterized in that: described blocking plunger (6) is made up of carbon composite.
Priority Applications (1)
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CN201510569717.2A CN105115297A (en) | 2015-09-09 | 2015-09-09 | Discharge-method fused alumina smelting furnace |
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CN201510569717.2A CN105115297A (en) | 2015-09-09 | 2015-09-09 | Discharge-method fused alumina smelting furnace |
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CN201510569717.2A Pending CN105115297A (en) | 2015-09-09 | 2015-09-09 | Discharge-method fused alumina smelting furnace |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106370004A (en) * | 2016-08-28 | 2017-02-01 | 桂林新艺制冷设备有限责任公司 | Automatic temperature adjusting corundum smelting furnace |
CN106370005A (en) * | 2016-08-28 | 2017-02-01 | 桂林新艺制冷设备有限责任公司 | Safety corundum smelting furnace |
Citations (5)
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JP3628040B2 (en) * | 1993-06-25 | 2005-03-09 | 株式会社トウネツ | Metal melt holding furnace |
CN2828040Y (en) * | 2005-08-17 | 2006-10-18 | 陈宏亲 | Wikipedia melting furnace |
CN202157079U (en) * | 2011-06-28 | 2012-03-07 | 南京联合荣大工程材料有限责任公司 | Iron runner residual iron hole for discharging blocked residual iron |
CN102706147A (en) * | 2012-06-20 | 2012-10-03 | 江苏美特林科特殊合金有限公司 | Alumina crucible provided with slag hole and used for producing high-purity intermediate alloy by using perrin process, and preparation process thereof |
CN103344112A (en) * | 2013-01-10 | 2013-10-09 | 李正义 | Corundum smelting furnace adopting flowing and discharging method |
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2015
- 2015-09-09 CN CN201510569717.2A patent/CN105115297A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3628040B2 (en) * | 1993-06-25 | 2005-03-09 | 株式会社トウネツ | Metal melt holding furnace |
CN2828040Y (en) * | 2005-08-17 | 2006-10-18 | 陈宏亲 | Wikipedia melting furnace |
CN202157079U (en) * | 2011-06-28 | 2012-03-07 | 南京联合荣大工程材料有限责任公司 | Iron runner residual iron hole for discharging blocked residual iron |
CN102706147A (en) * | 2012-06-20 | 2012-10-03 | 江苏美特林科特殊合金有限公司 | Alumina crucible provided with slag hole and used for producing high-purity intermediate alloy by using perrin process, and preparation process thereof |
CN103344112A (en) * | 2013-01-10 | 2013-10-09 | 李正义 | Corundum smelting furnace adopting flowing and discharging method |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106370004A (en) * | 2016-08-28 | 2017-02-01 | 桂林新艺制冷设备有限责任公司 | Automatic temperature adjusting corundum smelting furnace |
CN106370005A (en) * | 2016-08-28 | 2017-02-01 | 桂林新艺制冷设备有限责任公司 | Safety corundum smelting furnace |
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Application publication date: 20151202 |