CN105156373B - High-level oil tank with pressure and low oil supply pressure losses - Google Patents

High-level oil tank with pressure and low oil supply pressure losses Download PDF

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Publication number
CN105156373B
CN105156373B CN201510529422.2A CN201510529422A CN105156373B CN 105156373 B CN105156373 B CN 105156373B CN 201510529422 A CN201510529422 A CN 201510529422A CN 105156373 B CN105156373 B CN 105156373B
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China
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pipe
oil
tank
dynamic sealing
pressure
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CN105156373A (en
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唐翠蓉
文豪
黄晓红
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Chengdu Chengfa Science & Technology Power Engineering Co Ltd
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Chengdu Chengfa Science & Technology Power Engineering Co Ltd
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Abstract

The invention discloses a high-level oil tank with pressure and low oil supply pressure losses. The high-level oil tank solves the technical problems that lubricating oil is wasted and the environment is polluted due to the fact that the lubricating oil overflows from an air filter on the condition that the lubricating oil in an existing high-level oil tank is high in oil supply pressure, and emergent lubrication is not facilitated due to the fact that the lubricating oil in a tank body of the existing high-level oil tank needs to overcome spring force of a spring inside a one-way valve and resistance is lost during emergent lubrication. The high-level oil tank comprises a tank body. The bottom of the tank body is provided with a blow-off pipe and a working oil pipe. A blow-off valve is arranged on the blow-off pipe. A switching control valve is arranged on a working oil pipe. A connecting pipe is arranged on the top of the tank body. A throttling orifice set is arranged on the connecting pipe and connected with a prepressing type air filter through an overflowing pipe. An overflowing opening is formed in one side of the middle of the overflowing pipe and connected with an oil return pipe. An oil return peeping opening is formed in the oil return pipe. The high-level oil tank has the beneficial effects of being low in oil supply pressure loss, safe and environmentally friendly.

Description

A kind of little top petrol tank with pressure of charge oil pressure loss
Technical field
The present invention relates to the commonly used top petrol tank field such as lubricating oil system, sealing oil system, more particularly relate to And the top petrol tank with pressure that a kind of loss of charge oil pressure is little.
Background technology
Top petrol tank be applied to compressor, turbine, gear drive, pump and driving machine etc. emergency standby Use emergency tank;When lubricating oil system, sealing oil system and Control & Protective break down, in equipment moderating process, Top petrol tank is to ensure that a kind of precautionary measures that equipment safety is shut down, for ensureing to supply lubricating oil, Seal Oil and control enough Oil, can effectively prevent device damage.
As shown in Figures 1 to 3, existing top petrol tank includes casing 10, and casing 10 is provided with air cleaner 11, described Casing 10 on be connected with blow-off pipe 13, working tubing 15 and oil return pipe 18, described blow-off pipe 13 is provided with blowoff valve 12, working tubing 15 is arranged in parallel check valve 14 and by-pass switch 16, oil return pipe 18 has been provided with oil return viewport 17, institute The check valve 14 stated includes valve body 14-1, valve gap 14-2, flap 14-3 and spring 14-4, described flap 14-3 and spring 14-4 is located in valve body 14-1, and described spring 14-4 two ends are connected with valve gap 14-2 and flap 14-3, respectively by spring 14- 4 flap 14-3 are pressed onto in valve body 14-1, and described flap 14-3 is provided centrally with through hole 14-3.1.
The operation principle of existing top petrol tank:
In main process equipment stand-alone debugging start-up course, the lubricating oil of petrol station passes through on the working tubing 15 of top petrol tank By-pass switch valve 16, to casing 10 fuel feeding, has lubricating oil to overflow until seeing from oil return viewport 17, shows top petrol tank Through being in the state of filling;
In main process equipment normal course of operation, close by-pass switch valve 16, due to the bullet of the spring 14-4 of check valve 14 The charge oil pressure effect of spring force and lubricating oil makes check valve 14 reverse blocking, and lubricating oil can only pass through the flap 14-3 of check valve 14 On add the through hole 14-3.1 of work to top petrol tank casing 10 oiling, the size of this through hole 14-3.1 is can meet casing 10 in note Certain spillway discharge is had to be suitable after full oil;
When main process equipment break down need emergency lubrication when, the check valve 14 forward conduction function of top petrol tank, casing After Action of Gravity Field overcomes the spring force of spring 14-4164 of check valve 14, each to main process equipment moistens lubricating oil in 10 A sliding point fuel feeding, pressure-oil tank in Fuel injection system, except the inevitable pressure loss that caused due to live pipeline arrangement with Outward, need also exist for overcoming the spring force of the spring 14-4 of check valve 14;
Existing top petrol tank has the disadvantage in that
1st, in main process equipment stand-alone debugging start-up course, existing top petrol tank is larger in lubricating oil charge oil pressure or flow In the case of, lubricating oil has little time to flow out from oil return pipe 18, leads to overflow from the air cleaner 11 of top petrol tank, causes lubricating oil Waste, and cause the pollution to top petrol tank and environment.Avoid the appearance of this situation if necessary, can have two kinds of solutions Mode: first kind of way, pay close attention to air cleaner 11 outlet and the oil return viewport 17 of top petrol tank, when there being lubrication oil spill When going out, turn down or close by-pass switch valve 16 in time;But it is cumbersome to operate in Practical Project, do not meet man-machine setting yet Meter principle;The second way, by top petrol tank top design liquid level sensor, and by-pass switch valve 16 is designed to electricity Dynamic regulating valve or electric switching valve, interlocking automatically controls by-pass switch valve 16, so undoubtedly increased the cost input of system.
2nd, when main process equipment needs emergency lubrication, the lubricating oil in existing top petrol tank passes through unidirectional under gravity During valve 14, in addition to needing to overcome due to the live pipeline inevitable pressure loss that causes of arrangement, need also exist for gram Take the spring force of the spring 14-4 of check valve 14, there is certain drag losses, and be unfavorable for the lubrication of main frame;Even sometimes by The spring force to overcome check valve 14 for the gravity deficiency producing in liquid level, the flap 14-3 of check valve 14 is spring 14-4's Close in the presence of spring force, at this moment in casing 10, remaining lubricating oil can only pass through the through hole 14- of the flap 14-3 of check valve 14 3.1 pairs of main process equipment lubrications, limited by this lubricant effect of through hole 14-3.1, if this pressure loss will be made up, then Need to improve the setting height(from bottom) of this top petrol tank, or the volume of increase fuel tank, this also results in the increase of system cost.
3rd, when environment temperature is very low, because petrol station passes through the through hole 14-3.1 of the flap 14-3 of check valve 14 to casing 10 In lubrication deep fat circular flow very little, the lubricating oil temperature in casing 10 can be made relatively low, viscosity becomes big or occurs condensing Phenomenon, if at this moment run into system and need emergency lubrication, cannot play emergency lubrication effect;In order to solve this problem, On the one hand in order to avoid blocking and condensing, then be accomplished by increasing the aperture of aperture 14-3 on check valve 14 flap 14-3, thus Increased the spillway discharge of top petrol tank lubricating oil, but the loss of flow system flow and energy consumption can be led to;On the other hand can be to height Position fuel tank and its pipeline carry out antifreeze cladding, undoubtedly also lead to the increase of construction cost.
How to solve the striving direction that above-mentioned technical problem has become those skilled in the art.
Content of the invention
The present invention, in order to overcome above-mentioned technical deficiency, provides a kind of structure simple, low cost, pressure during urgent fuel feeding Loss is little, and the non lubricant oil in stand-alone debugging start-up course overflows, safety and environmental protection, but also can normal fuel injection fuel feeding during low temperature environment The little top petrol tank with pressure of the pressure loss.
The present invention specifically employs the following technical solutions to achieve these goals:
A kind of little top petrol tank with pressure of charge oil pressure loss, including casing, described bottom half is provided with blow-off pipe And working tubing, described blow-off pipe is provided with blowoff valve, described working tubing is provided with switching control pilot, described Casing top is provided with connecting tube, and connecting tube is provided with restricting orifice group, and restricting orifice group is connected with precompressed by overflow pipe Formula air cleaner, in the middle part of described overflow pipe, side is provided with overfall, and overfall is connected with oil return pipe, described oil return pipe On be provided with oil return viewport.
Further, described restricting orifice group includes up-hole plate and orifice plate, between described up-hole plate and orifice plate It is connected with tube channel, be provided with dynamic sealing flap in described tube channel, under dynamic sealing flap, be connected with flexible support bullet Spring, described flexible support lower spring end is connected with orifice plate, and described dynamic sealing flap is provided with throttling pore, described There is gap in dynamic sealing flap and up-hole plate bottom, dynamic sealing flap and flexible support spring ensure that restricting orifice group certainly Lower and upper orifice restriction, one-way conduction from top to bottom.
Further, described dynamic sealing flap is discoid, and dynamic seal flap edge is symmetrically arranged with two positioning Ear, is provided with two support blocks corresponding with two chucking lugs, described support block and up-hole plate bottom in described tube channel The distance between more than chucking lug thickness.
Further, described switching control pilot is straight-through valve.
Further, described prepressing type air cleaner is located at the end of overflow pipe, and prepressing type air cleaner is from upper And lower one-way conduction, need from bottom to top to overcome precompression.
Operation principle:
Main process equipment stand-alone debugging start and normal course of operation in, the work by top petrol tank of the lubricating oil of petrol station Oil pipe, the switching control pilot of standard-sized sheet, to casing fuel feeding, after filling, are overflow from overflow pipe by the restricting orifice group above casing Go out, overflow pipe lubricating oil out returns to main process equipment from oil return pipe, the oil return viewport on oil return pipe is used for observing casing Whether interior lubricating oil is for completely, the flow of overflow pipe is determined by the size of the throttling pore in restricting orifice group.
Prepressing type air cleaner is located at the end of overflow pipe, and prepressing type air cleaner has certain pressure, and unidirectional Conducting, lubricating oil enters oil pressure reduction in overflow pipe through the throttling pore of orifice plate group, and less than prepressing type air cleaner Precompression, is not to be subject to resistance when air enters top petrol tank from atmospheric environment, when oil will pass through air mistake from top petrol tank Filter needs to overcome the precompression of prepressing type air cleaner when flowing out, so, in equipment startup or normal course of operation, case Lubricating oil in body can only overflow from overfall after restricting orifice group, is not in that lubricating oil overflows top petrol tank accident.
When main process equipment needs emergency lubrication, due to one-way conduction effect and the throttling of the air cleaner of prepressing type The reversely unimpeded effect of orifice plate group, the switching control pilot that the lubricating oil in casing passes through standard-sized sheet under gravity is each to main frame , in addition to the inevitable pressure loss causing due to live pipeline arrangement, there is not drag losses in individual oil site fuel feeding, And be conducive to the lubrication of main process equipment, be also not in blocking in the case that environment temperature is low and condense it is ensured that top petrol tank Emergency lubrcation is unobstructed, and in this process, switching control pilot is normally open it is not necessary to hand control switch control valve.
Beneficial effects of the present invention are as follows:
The setting of the restricting orifice group of the present invention and prepressing type air cleaner so that after in casing, lubricating oil is filled, only Can overflow from overfall after restricting orifice group, it is to avoid lubricating oil in conventional art occurs and overflows from air cleaner and cause The waste of lubricating oil, and the problems such as cause the pollution to top petrol tank and environment;
Meanwhile, when equipment needs emergency lubrication, the one-way conduction of the air cleaner of prepressing type acts on and throttle orifice The reversely unimpeded effect of plate group, the lubricating oil in casing passes through the switching control pilot of standard-sized sheet under gravity to main process equipment , in addition to the inevitable pressure loss being caused due to live pipeline arrangement, be there is not resistance and damage in each oil site fuel feeding Lose, the circular flow of its lubricating oil it is ensured that remaining to normal fuel injection during low temperature environment, advantageously reduces the height of factory building, fall enough Low factory building construction cost.
Brief description
Fig. 1 is the principle diagram of more representative normal pressure top petrol tank in prior art;
Fig. 2 is the cross section structure diagram of check valve in Fig. 1;
Fig. 3 is the cross section structure diagram after the valve plate boring of check valve in Fig. 2;
Fig. 4 is a kind of structural representation of the little top petrol tank with pressure of charge oil pressure of present invention loss;
Fig. 5 is the schematic diagram of Fig. 4;
Fig. 6 is the structural scheme of mechanism of restricting orifice group;
Fig. 7 is the structural representation of dynamic sealing flap in restricting orifice group;
Fig. 8 is the top view of Fig. 7;
Reference: 1- connecting tube, 2- restricting orifice group, 2-1- up-hole plate, 2-2- tube channel, 2-3- orifice plate, 2-4- Dynamic sealing flap, 2-4.1- throttling pore, 2-4.2- chucking lug, 2-5- support block, 2-6- flexible support spring, 3- prepressing type Air cleaner, 4- overflow pipe, 5- switching control pilot, 10- casing, 11- air cleaner, 12- blowoff valve, 13- blow-off pipe, 14- check valve, 14-1- valve body, 14-2- valve gap, 14-3- flap, 14-3.1- through hole, 14-4- spring, 15- working tubing, 16- By-pass switch, 17- oil return viewport, 18- oil return pipe.
Specific embodiment
In order to those skilled in the art are better understood from the present invention, embodiment is made into one to the present invention below in conjunction with the accompanying drawings Step describes in detail.
Embodiment 1
As shown in Figures 4 and 5, the present invention provides a kind of charge oil pressure loss little top petrol tank with pressure, including casing 10, institute Casing 10 bottom stated is provided with blow-off pipe 13 and working tubing 15, and described blow-off pipe 13 is provided with blowoff valve 12, and it is special Levy and be, described working tubing 15 is provided with switching control pilot 5, described casing 10 top is provided with connecting tube 1, connect Restricting orifice group 2 is provided with pipe 1, restricting orifice group 2 is connected with prepressing type air cleaner 3 by overflow pipe 4, described overflows Flow tube 4 middle part side is provided with overfall 4-1, and overfall 4-1 is connected with oil return pipe 18, and described oil return pipe 18 is provided with back Oily viewport 17.
In the present embodiment, the setting of restricting orifice group 2 and prepressing type air cleaner 3 so that in casing 10 lubricating oil fill Man Hou, can only overflow from overfall 4-1, it is to avoid lubricating oil in conventional art from air filtration after restricting orifice group 2 Device overflows and causes the waste of lubricating oil, and the problems such as cause the pollution to top petrol tank and environment;
Meanwhile, when equipment needs emergency lubrication, the one-way conduction of the air cleaner 3 of prepressing type acts on and throttle orifice The reversely unimpeded effect of plate group 2, the lubricating oil in casing passes through the switching control pilot of standard-sized sheet under gravity to main process equipment Each oil site fuel feeding, in addition to due to the live pipeline inevitable pressure loss that causes of arrangement, there is not resistance Loss, the circular flow of its lubricating oil it is ensured that remaining to normal fuel injection during low temperature environment, advantageously reduces the height of factory building enough, Reduce factory building construction cost.
Embodiment 2
As shown in Figs. 4-6, the present invention provides a kind of charge oil pressure loss little top petrol tank with pressure, including casing 10, institute Casing 10 bottom stated is provided with blow-off pipe 13 and working tubing 15, and described blow-off pipe 13 is provided with blowoff valve 12, and it is special Levy and be, described working tubing 15 is provided with switching control pilot 5, described casing 10 top is provided with connecting tube 1, connect Restricting orifice group 2 is provided with pipe 1, restricting orifice group 2 is connected with prepressing type air cleaner 3 by overflow pipe 4, described overflows Flow tube 4 middle part side is provided with overfall 4-1, and overfall 4-1 is connected with oil return pipe 18, and described oil return pipe 18 is provided with back Oily viewport 17.
Described restricting orifice group 2 includes up-hole plate 2-1 and orifice plate 2-3, described up-hole plate 2-1 and orifice plate 2-3 Between be connected with tube channel 2-2, be provided with dynamic sealing flap 2-4 in described tube channel 2-2, under dynamic sealing flap 2-4 It is connected with flexible support spring 2-6, described flexible support spring 2-6 lower end is connected with orifice plate 2-3, described dynamic sealing valve Throttling pore 2-4.1 is provided with lobe 2-4, described dynamic sealing flap 2-4 has gap with up-hole plate 2-1 bottom, described Restricting orifice group 2 orifice restriction from bottom to top, one-way conduction from top to bottom, the setting structure of this structure simple it is easy to raw Produce and manufacture, dynamic sealing flap and flexible support spring ensure restricting orifice group 2 orifice restriction from bottom to top, unidirectional from top to bottom Conducting.
Embodiment 3
As shown in Fig. 4 is to 8, the present invention provides a kind of charge oil pressure loss little top petrol tank with pressure, including casing 10, institute Casing 10 bottom stated is provided with blow-off pipe 13 and working tubing 15, and described blow-off pipe 13 is provided with blowoff valve 12, and it is special Levy and be, described working tubing 15 is provided with switching control pilot 5, described casing 10 top is provided with connecting tube 1, connect Restricting orifice group 2 is provided with pipe 1, restricting orifice group 2 is connected with prepressing type air cleaner 3 by overflow pipe 4, described overflows Flow tube 4 middle part side is provided with overfall 4-1, and overfall 4-1 is connected with oil return pipe 18, and described oil return pipe 18 is provided with back Oily viewport 17.
Described restricting orifice group 2 includes up-hole plate 2-1 and orifice plate 2-3, described up-hole plate 2-1 and orifice plate 2-3 Between be connected with tube channel 2-2, be provided with dynamic sealing flap 2-4 in described tube channel 2-2, under dynamic sealing flap 2-4 It is connected with flexible support spring 2-6, described flexible support spring 2-6 lower end is connected with orifice plate 2-3, described dynamic sealing valve Throttling pore 2-4.1 is provided with lobe 2-4, described dynamic sealing flap 2-4 has gap, dynamically with up-hole plate 2-1 bottom Sealing flap and flexible support spring ensure restricting orifice group 2 orifice restriction from bottom to top, one-way conduction from top to bottom.
Dynamic sealing flap 2-4 is discoid, and dynamic sealing flap 2-4 edge is symmetrically arranged with two chucking lug 2-4.2, Be provided with two support blocks 2-5 corresponding with two chucking lug 2-4.2 in described tube channel 2-2, described support block 2-5 with The distance between up-hole plate 2-1 bottom is more than the thickness of chucking lug 2-4.2.
Described switching control pilot 5 is straight-through valve.
Described prepressing type air cleaner 3 is located at overflow pipe 4 end, and prepressing type air cleaner 3 is unidirectional from top to bottom Conducting.
The above, only presently preferred embodiments of the present invention, not in order to limit the present invention, the patent protection model of the present invention Enclose and be defined by claims, the equivalent structure change that the specification of every utilization present invention and accompanying drawing content are made, in the same manner all Should comprise within the scope of the present invention.

Claims (4)

1. the little top petrol tank with pressure of a kind of charge oil pressure loss, including casing (10), described casing (10) bottom is provided with Blow-off pipe (13) and working tubing (15), described blow-off pipe (13) are provided with blowoff valve (12) it is characterised in that described Switching control pilot (5) is provided with working tubing (15), described casing (10) top is provided with connecting tube (1), connecting tube (1) On be provided with restricting orifice group (2), restricting orifice group (2) is connected with prepressing type air cleaner (3), institute by overflow pipe (4) In the middle part of the overflow pipe (4) stated, side is provided with overfall (4-1), and overfall (4-1) is connected with oil return pipe (18), described oil return Oil return viewport (17) is provided with pipe (18), described restricting orifice group (2) includes up-hole plate (2-1) and orifice plate (2-3), It is connected with tube channel (2-2) between described up-hole plate (2-1) and orifice plate (2-3), be provided with described tube channel (2-2) Dynamic sealing flap (2-4), is connected with flexible support spring (2-6), described flexible support spring under dynamic sealing flap (2-4) (2-6) lower end is connected with orifice plate (2-3), and described dynamic sealing flap (2-4) is provided with throttling pore (2-4.1), institute There is gap in the dynamic sealing flap (2-4) stated and up-hole plate (2-1) bottom, described restricting orifice group (2) is little from bottom to top Hole throttles, one-way conduction from top to bottom.
2. the little top petrol tank with pressure of charge oil pressure according to claim 1 loss is it is characterised in that dynamic sealing flap (2-4) it is discoid, dynamic sealing flap (2-4) edge is symmetrically arranged with two chucking lugs (2-4.2), described tube channel (2-2) it is provided with two support blocks (2-5) corresponding with two chucking lugs (2-4.2), described support block (2-5) and upper hole in The distance between plate (2-1) bottom is more than the thickness of chucking lug (2-4.2).
3. the little top petrol tank with pressure of charge oil pressure according to claim 1 loss is it is characterised in that described switch control Valve (5) processed is straight-through valve.
4. the little top petrol tank with pressure of charge oil pressure according to claim 1 loss is it is characterised in that described prepressing type Air cleaner (3) is located at overflow pipe (4) end, prepressing type air cleaner (3) one-way conduction from top to bottom.
CN201510529422.2A 2015-08-26 2015-08-26 High-level oil tank with pressure and low oil supply pressure losses Active CN105156373B (en)

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CN201510529422.2A CN105156373B (en) 2015-08-26 2015-08-26 High-level oil tank with pressure and low oil supply pressure losses

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Application Number Priority Date Filing Date Title
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CN105156373B true CN105156373B (en) 2017-01-25

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106168233A (en) * 2016-09-28 2016-11-30 镇江市科能电力设备有限公司 A kind of top petrol tank
CN106704280B (en) * 2016-12-30 2018-04-06 中国重型机械研究院股份公司 Multiple tube tank mounting and methods for using them
CN109281895B (en) * 2018-11-20 2019-07-30 中联重科股份有限公司 Hydraulic oil container and its oil-returning filtering device

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Publication number Priority date Publication date Assignee Title
DE3170912D1 (en) * 1980-02-19 1985-07-18 Gen Signal Corp Oil level and flow sensing apparatus for vacuum pump service
CN201526793U (en) * 2009-10-26 2010-07-14 飞翼集团有限公司 Oil supply device for emergency of thin oil lubrication station
CN102141054A (en) * 2011-04-26 2011-08-03 常州液压成套设备厂有限公司 Pressure oil tank for hydraulic system
CN202228632U (en) * 2011-09-29 2012-05-23 烟台禹成机械有限公司 High-level oil tank exhaust and oil return device
CN203784610U (en) * 2014-02-26 2014-08-20 宝山钢铁股份有限公司 Power off protection high position oil tank device using compressed air as power

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