CN105156298A - Low-energy-consumption environment-friendly air compressor - Google Patents
Low-energy-consumption environment-friendly air compressor Download PDFInfo
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- CN105156298A CN105156298A CN201510341910.0A CN201510341910A CN105156298A CN 105156298 A CN105156298 A CN 105156298A CN 201510341910 A CN201510341910 A CN 201510341910A CN 105156298 A CN105156298 A CN 105156298A
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Abstract
The invention provides a low-energy-consumption environment-friendly air compressor which is simple in structure. The low-energy-consumption environment-friendly air compressor is obtained by improving a traditional air compressor, an electric energy recovery device is additionally arranged, inevitable vibration of the air compressor in the using process is used for generating power so as to supply power to 24 V equipment in equipment, and power consumption caused for conducting voltage transformation on an industrial power source through an electric transducer is reduced. A limiting device comprises a damping spring and a limiting sleeve and meanwhile can position an upper positioning plate and a lower positioning plate and limit up-down vibration of the upper positioning plate and the lower positioning plate within a certain extent, and the phenomena that displacement happens to the upper positioning plate and the lower positioning plate in the horizontal position, and the vibration range of the upper positioning plate and the lower positioning plate in the vertical position exceeds the up-down stroke of a vibration power generation device are effectively avoided.
Description
Technical field
The present invention relates to air compressor, particularly relate to a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision air compressor.
Background technique
Air compressor is the basic product of the modernization of industry, and that often says electrically and in automation just has entirely pneumatic implication; And air compressor is just to provide source of the gas power, be the main body in the dynamo-electric bleed air source device of nucleus equipment of pneumatic system, it is the device mechanical energy of former dynamic (normally motor) being converted to gas pressure energy, is compressed-air actuated pressure generator.
Air compressor, by motor direct driving compressor machine, makes bent axle produce rotary motion, and drivening rod makes piston produce to-and-fro motion, causes volume of cylinder to change.Due to the change of inner pressure of air cylinder; air is made to enter cylinder through air-strainer (silencing apparatus) by suction valve; in compression stroke; due to reducing of volume of cylinder; pressurized air is through the effect of outlet valve; through outlet pipe, one-way valve (safety check) enters gas holder, is controlled and autostop by pressure switch when exhaust pressure reaches rated pressure 0.7MPa.When reservoir pressure is down to 0.5--0.6MPa, pressure switch connects startup automatically.
The current manufacture view for air compressor, the industrialization improvement aspect formulated due to current national trends towards energy-conserving and environment-protective, therefore needs to reduce in the use of air compressor the application of conventional energy resource to tackle this requirement.
Summary of the invention
In order to solve the problem, the invention provides a kind of structure simple, the basis of traditional air compressor is improved, utilize air compressor in use inevitably vibrations carry out generating electricity 24V equipment on equipment powered, be reduced by the technological scheme of power consumption when industrial power is carried out transformation by power transformation device:
A kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision air compressor, main body is air compressor, comprise air collecting cylinder, controller, safety valve, piston cylinder and leg, air collecting cylinder is equipped with controller, safety valve and piston cylinder, leg is fixedly installed bottom air collecting cylinder, it is characterized in that: also comprise electrical energy recovery device, electrical energy recovery device comprises positioning plate, lower positioning plate, limit stoper and shaking generating set, be close to bottom upper positioning plate upper surface and air collecting cylinder, upper positioning plate lower surface central position is connected with shaking generating set top, the bottom of shaking generating set is fixedly connected with positioning plate upper surface, lower positioning plate lower surface is fixedly connected with leg, between upper positioning plate and lower positioning plate, space is provided with limit stoper, shaking generating set is electrically connected with controller and safety valve by wire.
As preferably, limit stoper comprises damping spring and stop collar, and be fixedly connected with lower positioning plate upper surface relevant position bottom damping spring, stop collar top is fixedly connected with upper positioning plate lower surface, stop collar is metal pipe structure, and internal diameter is greater than damping spring diameter 2 ~ 5mm.
As preferably, shaking generating set limited compression height is less than damping spring or stop collar height 5 ~ 20mm.
As preferably, also comprise storage battery and charging-discharging controller, charging-discharging controller is electrically connected with storage battery and shaking generating set respectively, and storage battery and charging-discharging controller are fixedly installed on lower positioning plate upper surface, is highly less than shaking generating set height 20 ~ 50mm.
Beneficial effect of the present invention is:
(1) structure of the present invention is simple, the basis of traditional air compressor is improved, increase electrical energy recovery device, utilize air compressor in use inevitably vibrations carry out generating electricity 24V equipment on equipment powered, be reduced by power consumption when industrial power is carried out transformation by power transformation device.
(2) in the present invention, limit stoper comprises damping spring and stop collar, possess simultaneously and upper positioning plate and lower positioning plate located and limits its vertical tremor in a certain degree, effectively prevent positioning plate and lower positioning plate horizontal position is subjected to displacement, vertical position vibration amplitude exceedes the upper and lower stroke of shaking generating set.
(3) in invention, shaking generating set limited compression height is less than damping spring or stop collar height 5 ~ 20mm; highly all the time, be greater than the height of shaking generating set be compressed to the limit after limit stoper is stressed after, play better protection shaking generating set effect.
(4) storage battery and charging-discharging controller is also comprised in the present invention, the unnecessary power storage that shaking generating set can be produced, in storage battery, enters serviceability by first handling relevant work assembly to the use of storage battery before use air compressor.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is limit device structure schematic diagram of the present invention.
Embodiment
For making goal of the invention of the present invention, technological scheme and advantage clearly, below in conjunction with accompanying drawing, embodiments of the present invention are described in further detail.
As shown in Figure 1, a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision air compressor, main body is air compressor, comprise air collecting cylinder 1, controller 2, safety valve 3, piston cylinder 4 and leg 5, air collecting cylinder 1 is equipped with controller 2, safety valve 3 and piston cylinder 4, leg 5 is fixedly installed bottom air collecting cylinder 1, it is characterized in that: also comprise electrical energy recovery device 6, electrical energy recovery device 6 comprises positioning plate 6a, lower positioning plate 6b, limit stoper 6c and shaking generating set 6d, be close to bottom upper positioning plate 6a upper surface and air collecting cylinder 1, upper positioning plate 6a lower surface central position is connected with shaking generating set 6d top, the bottom of shaking generating set 6d is fixedly connected with positioning plate 6b upper surface, lower positioning plate 6b lower surface is fixedly connected with leg 5, between upper positioning plate 6a and lower positioning plate 6b, space is provided with limit stoper 6c, shaking generating set 6d is electrically connected with controller 2 and safety valve 3 by wire.Its structure is simple, the basis of traditional air compressor is improved, increase electrical energy recovery device 6, utilize air compressor in use inevitably vibrations carry out generating electricity 24V equipment on equipment powered, be reduced by power consumption when industrial power is carried out transformation by power transformation device.
As shown in Figure 2, limit stoper 6c comprises damping spring 6c1 and stop collar 6c2, be fixedly connected with lower positioning plate 6b upper surface relevant position bottom damping spring 6c1, stop collar 6c2 top is fixedly connected with upper positioning plate 6a lower surface, stop collar 6c2 is metal pipe structure, internal diameter is greater than damping spring 6c1 diameter 2 ~ 5mm, possess simultaneously and upper positioning plate 6a and lower positioning plate 6b located and limits its vertical tremor in a certain degree, effectively prevent positioning plate 6a and lower positioning plate 6b horizontal position is subjected to displacement, vertical position vibration amplitude exceedes the upper and lower stroke of shaking generating set 6d.
Meanwhile; shaking generating set 6d limited compression height is less than damping spring 6c1 or stop collar 6c2 height 5 ~ 20mm; highly all the time, be greater than the height of shaking generating set 6d be compressed to the limit after limit stoper 6c is stressed after, play better protection shaking generating set 6d effect.
And the present invention also comprises storage battery 7 and charging-discharging controller 8, charging-discharging controller 8 is electrically connected with storage battery 7 and shaking generating set 6d respectively, storage battery 7 and charging-discharging controller 8 are fixedly connected with lower positioning plate 6b upper surface, are highly less than shaking generating set 6d height 20 ~ 50mm.The unnecessary power storage that shaking generating set 6d can be produced, in storage battery 7, enters serviceability by first handling relevant work assembly to the use of storage battery 7 before use air compressor.
Above-described embodiment is preferred embodiment of the present invention; it is not the restriction to technical solution of the present invention; as long as without the technological scheme that creative work can realize on the basis of above-described embodiment, all should be considered as falling within the scope of the rights protection of patent of the present invention.
Claims (4)
1. a low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision air compressor, main body is air compressor, comprise air collecting cylinder (1), controller (2), safety valve (3), piston cylinder (4) and leg (5), described air collecting cylinder (1) is equipped with controller (2), safety valve (3) and piston cylinder (4), air collecting cylinder (1) bottom is fixedly installed leg (5), it is characterized in that: also comprise electrical energy recovery device (6), described electrical energy recovery device (6) comprises positioning plate (6a), lower positioning plate (6b), limit stoper (6c) and shaking generating set (6d), described upper positioning plate (6a) upper surface and air collecting cylinder (1) bottom are close to, upper positioning plate (6a) lower surface central position is connected with shaking generating set (6d) top, the bottom of shaking generating set (6d) is fixedly connected with positioning plate (6b) upper surface, lower positioning plate (6b) lower surface is fixedly connected with leg (5), between described upper positioning plate (6a) and lower positioning plate (6b), space is provided with limit stoper (6c), described shaking generating set (6d) is electrically connected with controller (2) and safety valve (3) by wire.
2. a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision air compressor according to claim 1, it is characterized in that: described limit stoper (6c) comprises damping spring (6c1) and stop collar (6c2), described damping spring (6c1) bottom is fixedly connected with lower positioning plate (6b) upper surface relevant position, described stop collar (6c2) top is fixedly connected with upper positioning plate (6a) lower surface, stop collar (6c2) is metal pipe structure, and internal diameter is greater than damping spring (6c1) diameter 2 ~ 5mm.
3. a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision air compressor according to claim 1 and 2, is characterized in that: described shaking generating set (6d) limited compression height is less than damping spring (6c1) or stop collar (6c2) height 5 ~ 20mm.
4. a kind of low-energy-consumptienvironment-friendlyhigh-precision environment-friendlyhigh-precision air compressor according to claim 1, it is characterized in that: also comprise storage battery (7) and charging-discharging controller (8), charging-discharging controller (8) is electrically connected with storage battery (7) and shaking generating set (6d) respectively, described storage battery (7) and charging-discharging controller (8) are fixedly installed on lower positioning plate (6b) upper surface, are highly less than shaking generating set (6d) height 20 ~ 50mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510341910.0A CN105156298A (en) | 2015-06-19 | 2015-06-19 | Low-energy-consumption environment-friendly air compressor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510341910.0A CN105156298A (en) | 2015-06-19 | 2015-06-19 | Low-energy-consumption environment-friendly air compressor |
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| CN105156298A true CN105156298A (en) | 2015-12-16 |
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Citations (8)
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| CN2708211Y (en) * | 2004-06-22 | 2005-07-06 | 邢台钢铁有限责任公司 | Accident prevention stopping means for sintering machine tail |
| JP2010270668A (en) * | 2009-05-21 | 2010-12-02 | Ihi Corp | Reciprocating compressor |
| CN202690382U (en) * | 2012-07-03 | 2013-01-23 | 付希刚 | Air compressor |
| CN103075314A (en) * | 2013-01-16 | 2013-05-01 | 东北大学 | Vibration energy conversion device of vehicle suspension frame |
| CN203067234U (en) * | 2013-03-04 | 2013-07-17 | 李明辉 | Air compressor |
| WO2014094795A1 (en) * | 2012-12-19 | 2014-06-26 | Uglovsky Sergey Evgenievich | Cooler having ability to produce work in form of mechanical and electrical energy |
| CN203702474U (en) * | 2013-12-27 | 2014-07-09 | 上海工程技术大学 | Damping power generation structure for automobile |
| CN204783529U (en) * | 2015-06-19 | 2015-11-18 | 安徽瑞田机械有限公司 | Low energy consumption environment -friendly air compressor |
-
2015
- 2015-06-19 CN CN201510341910.0A patent/CN105156298A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2708211Y (en) * | 2004-06-22 | 2005-07-06 | 邢台钢铁有限责任公司 | Accident prevention stopping means for sintering machine tail |
| JP2010270668A (en) * | 2009-05-21 | 2010-12-02 | Ihi Corp | Reciprocating compressor |
| CN202690382U (en) * | 2012-07-03 | 2013-01-23 | 付希刚 | Air compressor |
| WO2014094795A1 (en) * | 2012-12-19 | 2014-06-26 | Uglovsky Sergey Evgenievich | Cooler having ability to produce work in form of mechanical and electrical energy |
| CN103075314A (en) * | 2013-01-16 | 2013-05-01 | 东北大学 | Vibration energy conversion device of vehicle suspension frame |
| CN203067234U (en) * | 2013-03-04 | 2013-07-17 | 李明辉 | Air compressor |
| CN203702474U (en) * | 2013-12-27 | 2014-07-09 | 上海工程技术大学 | Damping power generation structure for automobile |
| CN204783529U (en) * | 2015-06-19 | 2015-11-18 | 安徽瑞田机械有限公司 | Low energy consumption environment -friendly air compressor |
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Application publication date: 20151216 |