CN105155149B - Automatic sewing system - Google Patents
Automatic sewing system Download PDFInfo
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- CN105155149B CN105155149B CN201510664782.3A CN201510664782A CN105155149B CN 105155149 B CN105155149 B CN 105155149B CN 201510664782 A CN201510664782 A CN 201510664782A CN 105155149 B CN105155149 B CN 105155149B
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- sewing
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Abstract
The present invention relates to a kind of automatic sewing system, and it includes frame, sewing machine head, guide plate, feed device, positioning induction installation, material-pulling device and controller.The automatic sewing system can be controlled feed device along guide plate to the direction self-feeding of sewing machine head from controller, when positioning induction installation detects that sewing station has sewing piece, controller control feed device stopping action, material-pulling device blowing promote sewing piece, and sewing machine head carries out sewing to sewing piece；When positioning induction installation and detecting that sewing piece leaves sewing station or sewing station does not have sewing piece, controller control sewing machine head and material-pulling device stopping action.The automatic sewing system integrates feeding and sewing, without artificial feeding, can effectively improve production efficiency, and ensure safety of workers.
Description
Technical field
The present invention relates to mechanical field, more particularly, to a kind of automatic sewing system.
Background technology
Sewing is generally carried out sewing piece below the pin to sewing machine using human hand in sewing process.Due to using people
Hand controls sewing piece, it is difficult to ensures the quality of product, and production efficiency is low.Sewing piece is being sent to the pin of sewing machine by worker
When below, because hand is closer from sewing machine, there is also larger potential safety hazard.
The content of the invention
Based on this, it is necessary to which providing a kind of can improve production efficiency and the higher automatic sewing system of security.
A kind of automatic sewing system, including frame, sewing machine head, guide plate, feed device, positioning induction installation, material-pulling device
And controller；The frame has workbench；The sewing machine head is located on the workbench, and the lower section of the sewing machine head is provided with car
Tailor position；The guide plate is located on the workbench, and one end of the guide plate is located on the sewing station；The feeding dress
The side for being set in the guide plate is used to one end of sewing piece is delivered into the sewing station along the guide plate；The location sense
Device is answered to be used to sense the sewing piece state on the sewing station；The material-pulling device is used for the sewing piece to the car
Tailor position pushes；The feed device, the positioning induction installation and the material-pulling device are connected with the controller；Work as institute
State positioning induction installation and detect that the sewing piece enters the sewing station, the controller controls the feed device to stop
Action, the material-pulling device push sewing piece, and the sewing machine head carries out sewing to the sewing piece；When the positioning induction installation
Detect that the sewing piece leaves the sewing station, the controller controls the sewing machine head and the material-pulling device to stop moving
Make.
The automatic sewing system can control feed device to work as positioning along guide plate to the direction self-feeding of sewing machine head from controller
When induction installation detects that sewing station has sewing piece, controller control feed device stopping action, material-pulling device blowing will seam
Thing of threading promotes, and sewing machine head carries out sewing to sewing piece；When positioning induction installation detects that sewing piece leaves sewing station or sewing
When station does not have sewing piece, controller control sewing machine head and material-pulling device stopping action.The automatic sewing system collection feeding and car
One is sewn in, without artificial feeding, production efficiency can be effectively improved, and ensure safety of workers.
In one of the embodiments, the guide plate includes the first guide portion, the second guide portion and the 3rd guide portion, described
The surface that first guide portion and the 3rd guide portion are used to contact with the sewing piece is planar structure, second guide portion
Surface for being contacted with the sewing piece is globoidal structure, the long edge in side of first guide portion and the 3rd guiding
The long edge in side in portion is connected with the long edge in both sides of second guide portion respectively.
Guide plate has three guide portions, and settable length is longer, so that sewing piece is completely covered, pushes and sews without human hand
Thing, it is safe.The surface that wherein the second guide portion is used to contact with sewing piece is set to globoidal structure, is advantageous to lay arc
Sewing piece, strong applicability.
In one of the embodiments, first guide portion is provided with sewing opening in the sewing station.
In one of the embodiments, the material-pulling device is blowing device, and the air port of the blowing device is located at described
The position of second guide portion and the close sewing machine head is set, and the blowing device is used for the direction where the sewing station
Blowing.
In one of the embodiments, the feed device includes pusher drive device, binder drive device and binder part；
The binder drive device be located in the pusher drive device and can as described in the pusher drive device drives edge guide plate
It is mobile；The binder part is connected with the binder drive device and can driven from the binder drive device to the guide plate and transported
Move to push down the sewing piece.
Feed device includes pusher drive device and binder drive device, can carry out binder and pusher operation simultaneously, and
Two drive devices control up and down and side-to-side movement respectively, so as to adjust the position of sewing piece, and by sewing piece to sewing
Station promotes.
In one of the embodiments, the positioning induction installation includes inductor support and is located at the inductor branch
The first inductor and the second inductor on frame；The inductor support is located in the side wall of the sewing machine head；First sense
Device is answered to be set up in parallel with direct of travel of second inductor along the sewing piece, and first inductor and described second
Inductor is located at the both sides of the sewing station respectively；First inductor and second inductor respectively with the control
Device connects.
In one of the embodiments, first inductor and the distance between second inductor are adjustable.
Two inductors are located at the both sides of sewing station respectively, when the first inductor positioned at sewing station upstream and are located at
When second inductor of sewing station downstream detects that there is sewing piece lower section, controller control blowing, which goes forward side by side to drive a vehicle, stitches；When
When one inductor detects that lower section does not have sewing piece, controller control stops blowing and sewing.Due to the first inductor and second
The distance between inductor is adjustable, so as to control to adjust the length of sewing, it is possible to increase the accuracy of sewing positioning.
In one of the embodiments, the automatic sewing system also includes the first limit for being located at the sewing station upstream
Position mechanism；The first position-limit mechanism part is located on the workbench, part bending extend upwards on the guide plate be used for
The guide plate cooperation forms spacing to the sewing piece.
In one of the embodiments, first position-limit mechanism is located at part on the workbench relative to the work
It is adjustable to make platform position.
In one of the embodiments, the automatic sewing system also include the second position-limit mechanism and with it is described second spacing
The limit driving device of mechanism connection；Second position-limit mechanism is located at the downstream of the sewing station, the spacing driving dress
It is set on the workbench and the described second spacing edge on the workbench and the sewing piece direct of travel can be driven
Vertical direction motion.
Brief description of the drawings
Fig. 1 is the structural representation of the automatic sewing system of an embodiment；
Fig. 2 is the structural representation of Fig. 1 centering guides.
Embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.In accompanying drawing
Give presently preferred embodiments of the present invention.But the present invention can realize in many different forms, however it is not limited to this paper institutes
The embodiment of description.On the contrary, the purpose for providing these embodiments is to make the understanding to the disclosure more thorough
Comprehensively.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention
The implication that technical staff is generally understood that is identical.Term used in the description of the invention herein is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein " and/or " include one or more phases
The arbitrary and all combination of the Listed Items of pass.
As shown in figure 1, the automatic sewing system 10 of an embodiment includes frame 100, sewing machine first 200, guide plate 300, feeding
Device 400, positioning induction installation 500, material-pulling device (not shown), the first position-limit mechanism 700, the second position-limit mechanism 800 and control
Device 900 processed.
Frame 100 has workbench 110.Sewing machine first 200, which is fixed, to be located on workbench 110.Sewing machine first 200 is in car pin (figure
In do not indicate) lower section be provided be used for sewing piece carry out sewing sewing station 202.
Below incorporated by reference to Fig. 1 and Fig. 2, guide plate 300, which is located on workbench 110, to be used to carry and guide sewing piece.Guide plate 300
One end be located on sewing station 202, the other end can stretch out workbench 110, can also be located on workbench 110.In this reality
Apply in example, guide plate 300 includes the first guide portion 310, the second guide portion 320 and the 3rd guide portion 330.First guide portion 310 and
The surface that 3rd guide portion 330 is used to contact with sewing piece is planar structure.Second guide portion 320 is used for what is contacted with sewing piece
Surface is globoidal structure.Specifically in the present embodiment, the first guide portion 310 and the flat board that the 3rd guide portion 330 is strip, the
Two guide portions 320 are the arc of strip.The long edge in side of first guide portion 310 and the side length of the 3rd guide portion 330
Edge is connected with the long edge in both sides of the second guide portion 320 respectively.
Guide plate 300 has three guide portions, and it is longer to may be configured as length, so that sewing piece is completely covered, without people's hand push
Sewing piece is sent, it is safe.The surface that the second guide portion 320 is used to contact with sewing piece in the present embodiment is set to globoidal structure,
Be advantageous to lay the sewing piece of arc, strong applicability.It is understood that in other embodiments, the guiding of the first guide portion 310, second
The shape of the guide portion 330 of portion 320 and the 3rd is not limited to described above, can specifically be set according to the shape of sewing piece to be conveyed
Put.
Further, in the present embodiment, the corner of the first guide portion 310 and the 3rd guide portion 330 is arranged to arc structure,
Scratch sewing piece can be prevented, effectively protects sewing piece and operator.
In addition, in the present embodiment, one end of the first guide portion 310 is located on sewing station 202, and corresponding sewing station
202 are provided with the sewing opening 312 for being used for supplying pin under car pin.3rd guide portion 320 is provided with air port in the position close to sewing machine first 200
322。
The side that feed device 400 is located at guide plate 300 is used to sewing piece is delivered into sewing station 202 along guide plate 300
Front end.In the present embodiment, feed device 400 includes pusher drive device 410, binder drive device 420 and binder part 430.
The pedestal 422 of binder drive device 420 is located in pusher drive device 410 and can be by pusher drive device 410
Drives edge guide plate 300 moves back and forth and (moved left and right).Binder part 430 is connected with binder drive device 420.Binder part 430 can
Driven to move and (move up and down) to guide plate 300 from binder drive device 420 and push down sewing piece to coordinate with guide plate 300.
After binder part 430 pushes down sewing piece by the driving of binder drive device 420, it can be driven by pusher drive device 410
Moved to sewing machine first 200, and one end of sewing piece is pushed to the front end of sewing station 202.Feed device 400 drives including pusher
Dynamic device 410 and binder drive device 420, binder and pusher operation can be carried out simultaneously, and two drive devices control respectively
Sewing piece is pushed away to sewing station 202 to adjust the position of sewing piece with side-to-side movement, the action that can also cooperate up and down
Enter.
Positioning induction installation 500 is used to sense sewing station 202, the sewing piece state near sewing station 202, in this way
It is no to there is sewing piece to enter sewing station 202 or whether sewing piece leaves sewing station 202.In the present embodiment, location sense should fill
Putting 500 includes inductor support 510, the first inductor 520 and the second inductor 530.
Inductor support 510 is located in the side wall of sewing machine first 200.First inductor 520 and the second inductor 530 are located at sense
Answer on device support 510, and the first inductor 520 is set up in parallel with the second inductor 530 along the direct of travel of sewing piece.First sense
The inductor 530 of device 520 and second is answered to be located at the both sides of sewing station 202 respectively.Specifically in the present embodiment, the first inductor
520 are located at the upstream of sewing station 202, and the second inductor 530 is located at the downstream of sewing station 202.First inductor 520 and
Two inductors 530 can use infrared inductor.
Further, in the present embodiment, the mounting groove for two strips being offered in inductor support 510 (is not marked in figure
Show).Two mounting grooves are the coaxial setting of major axis of groove and two mounting grooves.First inductor 520 divides with the second inductor 530
An Zhuan not be in two mounting grooves.Position of first inductor 520 with the second inductor 530 in corresponding mounting groove is adjustable,
So as to which the first inductor 520 and the distance between the second inductor 530 are adjustable.
The material-pulling device of the present embodiment is blowing device, and the blowing mouth 610 of the blowing device corresponding with air port 322 is set
Put, for being dried to sewing station 202, to promote sewing piece to be moved to sewing station 202.In the present embodiment, blowing mouth 610
Have multiple, corresponding, air port 322 also has multiple, and blowing mouth 610 and air port 322, which correspond, to be set.Multiple blowing mouths are set
610 and air port 322, it can uniformly dry, prevent sewing piece off normal, influence product quality.It is understood that in other embodiments,
Material-pulling device is not limited to use blowing device, as long as material-pulling device can push away sewing piece to the direction where sewing station 202
Send.
Feed device 400, the first inductor 520, the second inductor 530 and material-pulling device are connected with controller 900.Two
Individual inductor is located at the both sides of sewing station 202, when the first inductor 520 has detected that sewing piece is located at lower section, control respectively
Before device 900 processed controls the stopping of feed device 400 action, material-pulling device blowing to promote sewing piece to enter sewing station 202 and continue
Enter；When the first inductor 520 and the second inductor 530 detect that there is sewing piece lower section, controller 900 controls sewing machine head
200 pairs of sewing pieces carry out sewing；When the first inductor 520 detects that lower section does not have sewing piece, controller 900 controls stopping to blow
Wind and sewing.Because the first inductor 520 and the distance between the second inductor 530 are adjustable, so as to control to adjust sewing
Length, it is possible to increase the accuracy of sewing positioning, further improve the applicability of the self-feeding sewing system 10.
The part of first position-limit mechanism 700 is located on workbench 110, and part bends to extend upwards to be used for leading on guide plate 300
Plate 300 coordinate sewing piece is formed it is spacing.In the present embodiment, the first position-limit mechanism 700 has installation portion 710, connecting portion 720
With nip portion 730.Installation portion 710 is arranged on workbench 110, and adjustable relative to the position of workbench 110.Connecting portion 720 and peace
One end connection in dress portion 710, and be connected upwards with nip portion 730.Connecting portion 720 can be used in the side of the first guide portion 310
Sewing piece is formed spacing.The guide portion 310 of nip portion 730 and first coordinates for pressing spacing sewing piece.
Second position-limit mechanism 800 is located at the downstream of sewing station 202.In the present embodiment, second position-limit mechanism 800
Side is provided with limit driving device 810.Limit driving device 810 is located on workbench 110 and electrically connected with controller 900.The
Two position-limit mechanisms 800 are connected with limit driving device 810 and can be by the drives edges of the second position-limit mechanism 800 and sewing piece traveling side
Moved to vertical direction.
The pusher drive device 410, binder drive device 420 and limit driving device 810 of the present embodiment can use but
It is not limited to air cylinder structure.
The automatic sewing system 10 can be controlled from controller 900 where feed device 400 along guide plate 300 to sewing machine first 200
Direction self-feeding, when position induction installation 500 detect that sewing station 202 has sewing piece when, controller 900 control feeding
The stopping of device 400 acts, and material-pulling device blowing promotes sewing piece, and sewing machine first 200 carries out sewing to sewing piece；When location sense should
When device 500 detects that sewing piece leaves sewing station or sewing station does not have sewing piece, controller 900 controls sewing machine first 200
And material-pulling device stopping action.The automatic sewing system 10 integrates feeding and sewing, without artificial feeding, can effectively improve
Production efficiency, and ensure safety of workers.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality
Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, the scope that this specification is recorded all is considered to be.
Embodiment described above only expresses the several embodiments of the present invention, and its description is more specific and detailed, but simultaneously
Can not therefore it be construed as limiting the scope of the patent.It should be pointed out that come for one of ordinary skill in the art
Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (9)
- A kind of 1. automatic sewing system, it is characterised in that including frame, sewing machine head, guide plate, feed device, positioning induction installation, Material-pulling device and controller；The frame has workbench；The sewing machine head is located on the workbench, under the sewing machine head Side is provided with sewing station；The guide plate is located on the workbench, and one end of the guide plate is located on the sewing station, institute Stating guide plate includes the first guide portion, the second guide portion and the 3rd guide portion, and first guide portion and the 3rd guide portion are used It is planar structure in the surface contacted with sewing piece, the surface that second guide portion is used to contact with the sewing piece is cambered surface Structure, the long edge in side of first guide portion and the long edge in side of the 3rd guide portion guide with described second respectively The long edge connection in both sides in portion；The side that the feed device is located at the guide plate is used for one end of sewing piece along the guide plate It is delivered to the sewing station；The positioning induction installation is used to sense the sewing piece state on the sewing station；It is described to push away Material device is used to push the sewing piece to the sewing station；The feed device, the positioning induction installation and the material-pulling device are connected with the controller；When the positioning Induction installation detects that the sewing piece enters the sewing station, and the controller controls the feed device stopping action, The material-pulling device pushes sewing piece, and the sewing machine head carries out sewing to the sewing piece；When the positioning induction installation detection The sewing station is left to the sewing piece, the controller controls the sewing machine head and material-pulling device stopping action.
- 2. automatic sewing system as claimed in claim 1, it is characterised in that first guide portion is set in the sewing station There is sewing opening.
- 3. automatic sewing system as claimed in claim 1, it is characterised in that the material-pulling device is blowing device, described to blow The air port of wind apparatus is located at second guide portion and set close to the position of the sewing machine head, and the blowing device is used for institute State the direction blowing where sewing station.
- 4. sewing system as claimed in claim 1 automatic, it is characterised in that the feed device include pusher drive device, Binder drive device and binder part；The binder drive device is located in the pusher drive device and can driven by the pusher Guide plate movement described in dynamic device drives edge；The binder part is connected with the binder drive device and can driven by the binder Device, which drives, to move to the guide plate to push down the sewing piece.
- 5. automatic sewing system as claimed in claim 1, it is characterised in that the positioning induction installation includes inductor support And it is located at the first inductor and the second inductor in the inductor support；The inductor support is located at the sewing machine head Side wall on；First inductor is set up in parallel with direct of travel of second inductor along the sewing piece, and described First inductor is located at the both sides of the sewing station with second inductor respectively；First inductor and described second Inductor is connected with the controller respectively.
- 6. automatic sewing system as claimed in claim 5, it is characterised in that first inductor and second inductor The distance between it is adjustable.
- 7. sewing system as claimed in claim 1 automatic, it is characterised in that also include being located at the of the sewing station upstream One position-limit mechanism；The first position-limit mechanism part is located on the workbench, and part bending extends upwards to be used on the guide plate It is spacing in being formed with guide plate cooperation to the sewing piece.
- 8. automatic sewing system as claimed in claim 7, it is characterised in that first position-limit mechanism is located at the workbench On part it is adjustable relative to the operating position.
- 9. sewing system as claimed in claim 1 automatic, it is characterised in that also including the second position-limit mechanism and with described second The limit driving device of position-limit mechanism connection；Second position-limit mechanism is located at the downstream of the sewing station, the spacing drive Dynamic device is located on the workbench and can drive second position-limit mechanism edge and sewing piece on the workbench The vertical direction motion of direct of travel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510664782.3A CN105155149B (en) | 2015-10-14 | 2015-10-14 | Automatic sewing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510664782.3A CN105155149B (en) | 2015-10-14 | 2015-10-14 | Automatic sewing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105155149A CN105155149A (en) | 2015-12-16 |
| CN105155149B true CN105155149B (en) | 2017-12-26 |
Family
ID=54796179
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510664782.3A Active CN105155149B (en) | 2015-10-14 | 2015-10-14 | Automatic sewing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105155149B (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1057013B (en) * | 1976-03-11 | 1982-03-10 | Rockell Rimoldi Spa | GUIDE DEVICE OF FABRIC TOWELS PROVIDED WITH ACCESSORIES SUCH AS BELT POCKETS OR SIMILAR IN A SEWING UNIT |
| US4546716A (en) * | 1984-07-30 | 1985-10-15 | Porter Sewing Machines, Inc. | Double overlock seamer |
| US6786163B2 (en) * | 2001-11-26 | 2004-09-07 | Tachi-S Co., Ltd. | Automated sewing device |
| CN200971409Y (en) * | 2006-08-29 | 2007-11-07 | 和发针车有限公司 | Automatic double-blowing hemwidth sewing guide device |
| CN201952609U (en) * | 2011-01-24 | 2011-08-31 | 尤文聘 | Full-automatic shoulder tape sewing machine |
| CN203451791U (en) * | 2013-08-30 | 2014-02-26 | 中捷缝纫机股份有限公司 | Automatic feeding device of flat-end buttonhole lockstitching machine |
| CN203729062U (en) * | 2014-02-10 | 2014-07-23 | 广东溢达纺织有限公司 | Automatic pocket mouth sewing device |
| CN104593950A (en) * | 2015-02-16 | 2015-05-06 | 广东溢达纺织有限公司 | Automatic stitching device and stitching method thereof |
-
2015
- 2015-10-14 CN CN201510664782.3A patent/CN105155149B/en active Active
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| CN105155149A (en) | 2015-12-16 |
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