CN105154643A - Medium temperature homogenization quenching device - Google Patents

Medium temperature homogenization quenching device Download PDF

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Publication number
CN105154643A
CN105154643A CN201510570702.8A CN201510570702A CN105154643A CN 105154643 A CN105154643 A CN 105154643A CN 201510570702 A CN201510570702 A CN 201510570702A CN 105154643 A CN105154643 A CN 105154643A
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China
Prior art keywords
chamber
quenching
circulation fluid
medium temperature
entrance
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CN201510570702.8A
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CN105154643B (en
Inventor
叶军辉
张君
王尔凤
戴婧
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Dong Bo Of Ningguo City Anhui Province Securing Member Co Ltd
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Dong Bo Of Ningguo City Anhui Province Securing Member Co Ltd
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Abstract

The invention discloses a medium temperature homogenization quenching device. Check rings enter a first chamber of a quenching bath from a work-piece inlet, are conveyed by a conveying mechanism to sequentially pass through a second chamber and a third chamber and are discharged from a work-piece outlet. In the quenching process, a liquid guide mechanism guides quenching media, with a low temperature, in the third chamber into the first chamber, the check rings firstly make contact with the media, with a low temperature, from the third chamber, the media enter the second chamber or the third chamber after being heated, and therefore the check rings make contact with the media with a low temperature after entering the first chamber. A blending mechanism achieves heat exchange among the first chamber, the second chamber and the third chamber. The medium temperature homogenization quenching device is reasonable in structural design, the temperature of quenching media in the quenching bath can be homogenized by simply modifying an existing quenching device, and therefore the check rings can always make contact with the media with a low temperature in the quenching bath.

Description

A kind of medium temperature homogenizing quenching device
Technical field
The present invention relates to back-up ring processing technique field, particularly relate to a kind of medium temperature homogenizing quenching device.
Background technology
Shaft block ring is a kind of general standardized parts.It remains in circlip groove by elastic force own, plays location, solid bearing and the shaft shoulder.Its structure is simple, mounting or dismounting are convenient, cost is low, use is reliable.Use widely at industrial sector, apply also very wide in aircraft engine and vertisplane transmission system.In the back-up ring course of processing, usual thermal treatment and quenching process most important to its mechanical property.
Quenching can make the steel part of some properties obtain certain physical and chemical performance.Conventional steel is when being heated to more than critical temperature, and original tissue at room temperature changes whole or large portion into austenite.Immersed in heat-eliminating medium by steel subsequently and cool fast, namely austenite changes martensite into, eliminates its internal stress, and improve physical strength, therefore the homogeneity of quenching process medium temperature has material impact to workpiece performance.
Summary of the invention
For solving the technical problem existed in background technology, the present invention proposes a kind of medium temperature homogenizing quenching device.
A kind of medium temperature homogenizing quenching device that the present invention proposes, comprising: quenching bath, stirring mechanism, drain mechanism, transporting mechanism;
Quenching bath inside has the cavity for holding quenchant, described cavity comprises the first chamber, second chamber, 3rd chamber, 4th chamber, first chamber, second chamber, 3rd chamber is communicated with successively, 4th chamber is positioned at the first chamber, second chamber, be communicated with three respectively above 3rd chamber, quenching bath top has workpiece entrance, and bottom has workpiece outlet, quenching bath sidewall is provided with circulation fluid entrance and circulation fluid outlet, workpiece entrance is positioned at above the first chamber, workpiece outlet is positioned on the sidewall of the 3rd chamber away from the first chamber side, circulation fluid entrance is positioned at the 3rd cavity bottom, the sidewall that circulation fluid outlet is positioned at the 4th chamber is positioned at below workpiece entrance,
Transporting mechanism is positioned at described cavity, and it is successively through the first chamber, the second chamber, the 3rd chamber, and the feed end of transporting mechanism is positioned at below workpiece entrance, and the discharge end of transporting mechanism is positioned at workpiece exit;
Stirring mechanism comprises driving mechanism, drive shaft, agitating vane, drive shaft is vertically arranged in the second chamber, agitating vane arranges on the driving shaft and extends from driving axial first chamber or the 3rd chamber, and driving mechanism is connected to drive drive shaft turns with drive shaft;
Drain mechanism one end is communicated with circulation fluid entrance, and the other end and circulation fluid outlet, drain mechanism is provided with liquid pump.
Preferably, liquid pump is regulating power liquid pump.
Preferably, when liquid pump is in the first power, the liquid in drain mechanism enters in the first chamber, and when liquid pump is in the second power, the liquid in drain mechanism enters the second chamber, and when liquid pump is in the 3rd power, the liquid in drain mechanism enters the 3rd chamber.
Preferably, stirring mechanism comprises multiple agitating vane, and multiple agitating vane to be positioned in same level and to be uniformly distributed around drive shaft.
Preferably, agitating vane is D1 to the distance of transporting mechanism, and medium liquid level is D2, D1≤D2/2 to the distance of transporting mechanism.
Preferably, quenching bath sidewall is provided with the outlet of multiple circulation fluid, and the outlet of multiple circulation fluid sets gradually from top to bottom below opening for feed, drain mechanism away from circulation fluid entrance one end respectively with multiple circulation fluid outlet.
Preferably, multiple circulation fluid outlet is positioned on same vertical curve.
In the present invention, the medium temperature homogenizing quenching device proposed, during quenching, entering quenching bath through heat treated back-up ring from workpiece entrance falls in the quenchant of the first chamber, under the transmission of transporting mechanism, successively through the second chamber and the 3rd chamber, then discharge from workpiece outlet, in quenching process, along with entering in quenching bath through heat treated back-up ring, medium temperature in first chamber is the highest, second chamber and the 3rd chamber room temp reduce gradually, quenchant lower for temperature in 3rd chamber imports in the first chamber by drain mechanism, first the back-up ring entered from workpiece entrance contacts from the lower medium of the 3rd chamber temp, the second chamber or the 3rd chamber is entered after this medium is heated, back-up ring is made to enter the lower medium of Contact Temperature after the first chamber, make the back-up ring quenchant that Contact Temperature is lower all the time, in addition, stirring mechanism realizes the first chamber, second chamber, heat exchange between 3rd chamber.By the medium temperature homogenizing quenching device of above-mentioned optimization design, reasonable in design, by simply transforming existing quenching device, can ensure that in quenching bath, quench media temperature is even, makes the back-up ring quenchant that Contact Temperature is lower all the time in quenching bath.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of medium temperature homogenizing quenching device that the present invention proposes.
Embodiment
As shown in Figure 1, Fig. 1 is the structural representation of a kind of medium temperature homogenizing quenching device that the present invention proposes.
With reference to Fig. 1, a kind of medium temperature homogenizing quenching device that the present invention proposes, comprising: quenching bath 1, stirring mechanism, drain mechanism 3, transporting mechanism 4;
Quenching bath 1 inside has the cavity for holding quenchant, described cavity comprises the first chamber, second chamber, 3rd chamber, 4th chamber, first chamber, second chamber, 3rd chamber is communicated with successively, 4th chamber is positioned at the first chamber, second chamber, be communicated with three respectively above 3rd chamber, quenching bath 1 top has workpiece entrance, and bottom has workpiece outlet, quenching bath 1 sidewall is provided with circulation fluid entrance and the outlet of multiple circulation fluid, workpiece entrance is positioned at above the first chamber, workpiece outlet is positioned on the sidewall of the 3rd chamber away from the first chamber side, circulation fluid entrance is positioned at the 3rd cavity bottom, multiple circulation fluid outlet is positioned in the 4th chamber sidewall, it sets gradually from top to bottom below workpiece entrance, and multiple circulation fluid outlet is positioned on same vertical curve,
Transporting mechanism 4 is positioned at described cavity, and it is successively through the first chamber, the second chamber, the 3rd chamber, and the feed end of transporting mechanism 4 is positioned at below workpiece entrance, and the discharge end of transporting mechanism 4 is positioned at workpiece exit;
Stirring mechanism comprises driving mechanism 21, drive shaft 22, multiple agitating vane 23, drive shaft 22 is vertically arranged in the second chamber, multiple agitating vane 23 to be arranged on drive shaft 22 and to extend to the first chamber and/or the 3rd chamber from drive shaft 22, multiple agitating vane 23 to be positioned in same level and to be uniformly distributed around drive shaft 22, and driving mechanism 21 is connected with drive shaft 22 to drive drive shaft 22 to rotate;
Drain mechanism 3 one end is communicated with circulation fluid entrance, the other end respectively with multiple circulation fluid outlet, drain mechanism 3 is provided with liquid pump 31, liquid pump 31 is regulating power liquid pump, and when liquid pump 31 is in the first power, the liquid in drain mechanism 3 enters in the first chamber, when liquid pump 31 is in the second power, liquid in drain mechanism 3 enters the second chamber, and when liquid pump 31 is in the 3rd power, the liquid in drain mechanism 3 enters the 3rd chamber.
In specific design process, the distance of agitating vane 23 to transporting mechanism 4 is D1, and medium liquid level is D2, D1≤D2/2 to the distance of transporting mechanism 4, improve the mixing effect of stirring mechanism, make heat exchange in the first chamber, the second chamber, the 3rd chamber more even.
The medium temperature homogenizing quenching device of the present embodiment is to when heat treated shaft block ring quenches, entering quenching bath through heat treated back-up ring from workpiece entrance falls in the quenchant of the first chamber, under the transmission of transporting mechanism, successively through the second chamber and the 3rd chamber, then discharge from workpiece outlet, in quenching process, along with entering in quenching bath through heat treated back-up ring, medium temperature in first chamber is the highest, second chamber and the 3rd chamber room temp reduce gradually, quenchant lower for temperature in 3rd chamber imports in the first chamber by drain mechanism, first the back-up ring entered from workpiece entrance contacts from the lower medium of the 3rd chamber temp, the second chamber or the 3rd chamber is entered after this medium is heated, cold and hot exchange is not had between medium in the medium pumped into due to the 3rd chamber and the first chamber, back-up ring is made to enter the lower medium of Contact Temperature after the first chamber, make the back-up ring quenchant that Contact Temperature is lower all the time, in addition, stirring mechanism realizes the first chamber, second chamber, heat exchange between 3rd chamber.
In the present embodiment, the medium temperature homogenizing quenching device proposed, reasonable in design, by simply transforming existing quenching device, can ensure that in quenching bath, quench media temperature is even, makes the back-up ring quenchant that Contact Temperature is lower all the time in quenching bath.
In a specific embodiment, the outlet of multiple circulation fluid is set in the 4th chamber, multiple circulation fluid outlet sets gradually on the vertical direction of workpiece outlet below, quenchant lower for 3rd chamber room temp is imported the 4th chamber by drain mechanism, quenchant enters from multiple circulation fluid outlet, the workpiece entering quenching bath from workpiece entrance cools through the low temperature quenching medium of multiple circulation fluid outlet injection successively dropping process, and the equal temperature of quenchant of multiple circulation fluid outlet injection is lower, enter in the first chamber again after the cooling of multiple low-temperature quenchant successively after making workpiece enter quenching bath, after making workpiece enter the first chamber, in first chamber, quench media temperature ascending temperature is lower, ensure that workpiece quenches after entering quenching bath all the time in the quenchant of lesser temps further.
In another embodiment, stirring mechanism comprises multiple agitating vane 23, and multiple agitating vane 23 to be positioned in same level and to be uniformly distributed around drive shaft 22, improves mixing effect.
The above; be only the present invention's preferably embodiment; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.

Claims (7)

1. a medium temperature homogenizing quenching device, is characterized in that, comprising: quenching bath (1), stirring mechanism, drain mechanism (3), transporting mechanism (4);
Quenching bath (1) inside has the cavity for holding quenchant, described cavity comprises the first chamber, second chamber, 3rd chamber, 4th chamber, first chamber, second chamber, 3rd chamber is communicated with successively, 4th chamber is positioned at the first chamber, second chamber, be communicated with three respectively above 3rd chamber, quenching bath (1) top has workpiece entrance, and bottom has workpiece outlet, quenching bath (1) sidewall is provided with circulation fluid entrance and circulation fluid outlet, workpiece entrance is positioned at above the first chamber, workpiece outlet is positioned on the sidewall of the 3rd chamber away from the first chamber side, circulation fluid entrance is positioned at the 3rd cavity bottom, the sidewall that circulation fluid outlet is positioned at the 4th chamber is positioned at below workpiece entrance,
Transporting mechanism (4) is positioned at described cavity, it is successively through the first chamber, the second chamber, the 3rd chamber, the feed end of transporting mechanism (4) is positioned at below workpiece entrance, and the discharge end of transporting mechanism (4) is positioned at workpiece exit;
Stirring mechanism comprises driving mechanism (21), drive shaft (22), agitating vane (23), drive shaft (22) is vertically arranged in the second chamber, agitating vane (23) is arranged on drive shaft (22) and goes up and extend to the first chamber and/or the 3rd chamber from drive shaft (22), and driving mechanism (21) is connected to drive drive shaft (22) to rotate with drive shaft (22);
Drain mechanism (3) one end is communicated with circulation fluid entrance, the other end and circulation fluid outlet, and drain mechanism (3) is provided with liquid pump (31).
2. medium temperature homogenizing quenching device according to claim 1, is characterized in that, liquid pump (31) is regulating power liquid pump.
3. medium temperature homogenizing quenching device according to claim 2, it is characterized in that, when liquid pump (31) is in the first power, liquid in drain mechanism (3) enters in the first chamber, when liquid pump (31) is in the second power, liquid in drain mechanism (3) enters the second chamber, and when liquid pump (31) is in the 3rd power, the liquid in drain mechanism (3) enters the 3rd chamber.
4. medium temperature homogenizing quenching device according to claim 1, it is characterized in that, stirring mechanism comprises multiple agitating vane (23), and multiple agitating vane (23) to be positioned in same level and to be uniformly distributed around drive shaft (22).
5. the medium temperature homogenizing quenching device according to claim 1 or 4, it is characterized in that, agitating vane (23) is D1 to the distance of transporting mechanism (4), and medium liquid level is D2, D1≤D2/2 to the distance of transporting mechanism (4).
6. the medium temperature homogenizing quenching device according to claim 1 or 4, it is characterized in that, quenching bath (1) sidewall is provided with the outlet of multiple circulation fluid, the outlet of multiple circulation fluid sets gradually from top to bottom below workpiece entrance, drain mechanism (3) away from circulation fluid entrance one end respectively with multiple circulation fluid outlet.
7. medium temperature homogenizing quenching device according to claim 6, is characterized in that, multiple circulation fluid outlet is positioned on same vertical curve.
CN201510570702.8A 2015-09-09 2015-09-09 Medium temperature homogenization quenching device Active CN105154643B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107779572A (en) * 2017-11-30 2018-03-09 重庆市铭鼎机械制造有限公司 Casting quenching unit
CN107893151A (en) * 2017-11-30 2018-04-10 重庆市铭鼎机械制造有限公司 The method of work of casting quenching unit
CN109280749A (en) * 2018-11-14 2019-01-29 安徽应流集团霍山铸造有限公司 A kind of quenching unit and its application method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03138313A (en) * 1989-10-24 1991-06-12 Daiichi Tanzou Kk Apparatus for quenching forged product
CN201292391Y (en) * 2008-10-27 2009-08-19 苏州新凌电炉有限公司 Glowing furnace with oil groove stirrer
CN204265797U (en) * 2014-11-26 2015-04-15 浙江宇辰工业炉有限公司 A kind of continous way salt made from earth containing a comparatively high percentage of sodium chloride isothermal quenching furnace
CN204918679U (en) * 2015-09-09 2015-12-30 安徽省宁国市东波紧固件有限公司 Medium temperature homogenization guenching unit

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03138313A (en) * 1989-10-24 1991-06-12 Daiichi Tanzou Kk Apparatus for quenching forged product
CN201292391Y (en) * 2008-10-27 2009-08-19 苏州新凌电炉有限公司 Glowing furnace with oil groove stirrer
CN204265797U (en) * 2014-11-26 2015-04-15 浙江宇辰工业炉有限公司 A kind of continous way salt made from earth containing a comparatively high percentage of sodium chloride isothermal quenching furnace
CN204918679U (en) * 2015-09-09 2015-12-30 安徽省宁国市东波紧固件有限公司 Medium temperature homogenization guenching unit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107779572A (en) * 2017-11-30 2018-03-09 重庆市铭鼎机械制造有限公司 Casting quenching unit
CN107893151A (en) * 2017-11-30 2018-04-10 重庆市铭鼎机械制造有限公司 The method of work of casting quenching unit
CN109280749A (en) * 2018-11-14 2019-01-29 安徽应流集团霍山铸造有限公司 A kind of quenching unit and its application method

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Denomination of invention: A medium temperature homogenization quenching device

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