CN105152531A - Method for preparing soda-lime glass from raw material alkali residue byproduct produced during firing of low-modulus water glass with coal gangue acid-leached residue-sodium sulfate - Google Patents

Method for preparing soda-lime glass from raw material alkali residue byproduct produced during firing of low-modulus water glass with coal gangue acid-leached residue-sodium sulfate Download PDF

Info

Publication number
CN105152531A
CN105152531A CN201510492605.1A CN201510492605A CN105152531A CN 105152531 A CN105152531 A CN 105152531A CN 201510492605 A CN201510492605 A CN 201510492605A CN 105152531 A CN105152531 A CN 105152531A
Authority
CN
China
Prior art keywords
soda
residue
content
glass
lime glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510492605.1A
Other languages
Chinese (zh)
Other versions
CN105152531B (en
Inventor
夏举佩
杨劲
黄静
耿锐心
范仲云
吕继国
师垒垒
催井泉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guizhou Panxian Purple Senyuan Industrial Development (group) Investment Ltd
Kunming University of Science and Technology
Original Assignee
Guizhou Panxian Purple Senyuan Industrial Development (group) Investment Ltd
Kunming University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guizhou Panxian Purple Senyuan Industrial Development (group) Investment Ltd, Kunming University of Science and Technology filed Critical Guizhou Panxian Purple Senyuan Industrial Development (group) Investment Ltd
Priority to CN201510492605.1A priority Critical patent/CN105152531B/en
Publication of CN105152531A publication Critical patent/CN105152531A/en
Application granted granted Critical
Publication of CN105152531B publication Critical patent/CN105152531B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The invention relates to the technical field of recycling of coal-series solid waste, in particular to a method for preparing soda-lime glass from a raw material alkali residue byproduct produced during firing of low-modulus water glass with coal gangue acid-leached residue-sodium sulfate. The alkali residues are introduced into soda-lime glass production, so that sodium sources in a raw material formula completely come from the alkali residues, the cost is lower in the soda-lime glass preparation process, calcium in the alkali residues exists in the form of calcium silicate, the alkali residues are used as raw materials to produce the soda-lime glass, meanwhile, lime dissociation energy and calcium silicate chemical combination energy can be saved, and energy consumption in the soda-lime glass preparation process is further reduced; the main phase Na2SiO3*CaSiO3 of the alkali residues, which is an eutectic mixture of silicon dioxide, sodium oxide and calcium oxide, is combined, the melting point during glass melting is reduced, mass transfer and substance homogenization among reactants are promoted, the chemical combination energy of sodium silicate and calcium salt is reduced, and the production energy consumption of the soda-lime glass is reduced.

Description

A kind ofly fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass
Technical field
The present invention relates to coal solid waste application technology as the second resource field, especially a kind ofly fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass.
Background technology
Coal gangue is the solid waste discharged in coal mining process and coal washing process, is black gray expandable rock lower, harder than coal with a kind of carbon content of coal seam association in coalification course.Because the quantity discharged of coal gangue domestic is every year larger, and it is relatively less to the consumption of the recycling treatment process of coal gangue, so, the mode of what the treating processes for coal gangue adopted mostly is landfill and stacking, so not only cause the destruction of environment, but also a large amount of industrial chemicals resources is wasted.
For this reason, a large amount of investigators is had to do further research to coal gangue and explore, coal gangue is produced the products such as water glass as raw material, if the patent No. is 200810000988.6, " a kind of method of preparing soluble glass from coal gangue " provides first to be dropped in fluidizing furnace by coal gangue and sinters, again the colliery powder of gained 70-130 weight part and the hydrochloric acid of 200-300 weight part are carried out acidleach in enamel still, obtained aluminum chloride mother liquor and solid slag after products therefrom melt cinder is separated, the liquid caustic soda of the 10-12% of 40-60 weight part and the water of 40-60 weight part is added in gained solid slag 100 weight part, at 80-105 DEG C of reaction 0.5-1 hour under stirring, products therefrom is with obtained after flame filter press filter cleaner.The fineness of colliery powder is 60-80 order, and the concentration of hydrochloric acid is 25-36%, and sintering temperature is 750 ± 50 DEG C.
For another example the patent No. be 201110209445.7 " a kind of coal gangue acid leaching residue that utilizes produces the method for soluble glass of high modulus " select containing Al2O3≤8%, the coal gangue acid leaching residue of SiO2 >=75% is raw material, caustic soda is joined by the molar weight of SiO2 in acid sludge, add water adjustment reaction liquid-solid ratio, at 90 ~ 95 DEG C of temperature and normal pressure, carry out the molten reaction of alkali, reaction terminates, and filtered while hot, obtains low modulus water glass, coal gangue acid leaching residue is added again in low modulus water glass, under identical operating conditions, carry out proposing mould reaction, reaction ends, filtered while hot, obtains soluble glass of high modulus.
As can be seen here, comparatively general for the comprehensive utilization in glass preparation field for coal gangue in prior art, but, in above-mentioned preparation process, all there is the discharge of a large amount of alkali residues, and then make to create new alkaline residue waste in the process of comprehensive utilization, recycling coal gangue, and because it contains a large amount of alkali in alkaline residue waste, and then make it be difficult to be utilized once again, and, if be placed in environment and stack process, will cause affecting edaphic pH value, cause the severe contamination of environment.
Based on this, this investigator is in conjunction with the characteristic of soda-lime glass and do further research to the alkaline residue of above-mentioned generation and explore, and then using the above-mentioned raw material utilizing the alkaline residue produced to prepare as soda-lime glass to utilization of coal gangue, and then be that the raw material sources expanded time prepared by soda-lime glass provide reliable guarantee, and also make utilization of coal gangue utilize the application obtaining deeper degree, produce for soda-lime glass and provide new approaches with preparing technical field.
Summary of the invention
In order to solve the above-mentioned technical problem existed in prior art, the invention provides and fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass.
The waste residue containing alkali that alkali residue of the present invention produces after referring to and coal gangue being fired low modulus water glass after acidleach dissolution process.
In order to realize above-mentioned relevant object, the present invention is achieved particular by following technical scheme:
Fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, comprise the following steps:
(1) by alkali residue after expansion drying, put in storage stand-by;
(2) take step 1 according to weight) alkali residue 90-110 part, take silica sand 85-100 part, unslaked lime 0-5 part, after being mixed, obtain mixture; Mixture is sent in glass melting furnace again carry out founding, clarify, homogenizing, cooling obtain soda-lime glass.
Described alkali residue, wherein containing silicon-dioxide 48.8-49%, sodium oxide 29.22-31.88%, calcium oxide 15.25-17.68%, and the content of aluminium sesquioxide be 2.35-2.37%, magnesian content is 0.81-0.83%, the content of ferric oxide is 0.44-0.46%, the content of potassium oxide is 0.55-0.65%.
Described silica sand, the content of its silicon oxide is 99.6%.
Described unslaked lime, the content of its calcium oxide is 95%.
Described mixture, wherein containing silicon-dioxide 71.90-73.03%, sodium oxide 15.11-15.79%, calcium oxide 8.84-9.34%, and the content of aluminium sesquioxide be 1.15-1.28%, magnesian content is 0.40-0.44%, the content of potassium oxide is 0.29-0.32%, the content of ferric oxide is 0.22-0.24%.
Above-mentioned in the process of mixed raw material for mixture, that each raw material is blended directly in together, again by it under normal temperature environment, the stirring velocity of 1-1000r/min is adopted to carry out stir process, after each raw material is mixed, again by after its ripening to 1-15h, then by it according to founding, clarify, homogenizing, cooling step be prepared into soda-lime glass.
Soda-lime glass, also known as soda glass or soda-lime-silica glass, is kind the most common in silicate glass.Main with quartz sand (SiO 2), Wingdale (CaCO 3), soda ash (Na 2cO 3), feldspar etc. is main raw material, through 1550 ~ 1600 DEG C of high-temperature fusion, clarification, homogenizing, shaping, the obtained amorphous non-crystalline solid material through cooling fast.Its chemical composition is very complicated, and fires raw material and forms directly related, in main raw material composition, and SiO 2content is at about 72wt%, Na 2o content at about 15%wt, CaO content at about 9wt%), also have a small amount of Al in addition 2o 3, MgO, K 2o etc.
Compared with prior art, technique effect of the present invention is embodied in:
By alkali residue being introduced in soda-lime glass production, the sodium source in composition of raw materials is made all to derive from alkali residue, and then make the cost in soda-lime glass preparation process lower, and the calcium in alkali residue also exists with the form of Calucium Silicate powder, while it can be used as raw material production soda-lime glass, or lime resolution and calcium silicate compound can all be saved, and then reduce the energy consumption in soda-lime glass preparation process; The dominant of combined alkali residue is Na mutually again 2siO 3caSiO 3, be with the eutectic mixture of silicon-dioxide, sodium oxide, calcium oxide, and then fusing point when reducing glass smelting, also promote the mass transfer between reactant, material homogenizing, reduce the chemical combination energy of water glass and calcium salt, reduce the production energy consumption of soda-lime glass.
The present invention also combines and adjusts the proportioning of each raw material, the content of silicon composition wherein, sodium composition, calcium component is protected, and combination limits the Contents of Main Components of each raw material and carries out combination treatment to raw material, in conjunction with follow-up prepare soda-lime glass time processing step and the adjustment of relevant processing parameter and control, and then make to interact between each raw material, and then improve the quality of soda-lime glass of preparation.
Accompanying drawing explanation
Fig. 1 of the present inventionly fires alkali residue that low modulus water glass produces for raw material with coal gangue acid leaching residue by-product sodium sulfate and prepares the process flow sheet of soda-lime glass method.
Embodiment
Below in conjunction with accompanying drawing and concrete embodiment, further restriction is done to technical scheme of the present invention, but claimed scope is not only confined to done description.
Embodiment 1
As shown in Figure 1, a kind ofly fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, after the alkali residue firing low modulus water glass generation with coal gangue acid leaching residue by-product sodium sulfate is adopted flash distillation dryer drying treatment, carried out composition analysis, its result is for containing silicon-dioxide 48.8%, sodium oxide 31.88%, calcium oxide 15.25%, and the content of aluminium sesquioxide is 2.35%, magnesian content is 0.80%, the content of ferric oxide is 0.41%, the content of potassium oxide is 0.53%, other.After being put in storage again, stand-by;
Get above-mentioned alkali residue 110kg, take silica sand 85kg, unslaked lime 0kg, after being mixed, obtain mixture; And composition analysis is carried out to mixture, wherein containing silicon-dioxide 72.32%, sodium oxide 15.79%, calcium oxide 9.12%, and the content of aluminium sesquioxide is 1.28%, magnesian content is 0.44%, the content of potassium oxide is 0.32%, the content of ferric oxide is 0.24%, other.
Mixture is sent in glass melting furnace again carry out founding, clarify, homogenizing, cooling obtain soda-lime glass.
The silica sand of above-mentioned employing, the content of its silicon oxide is 99.6%.Unslaked lime, the content of its calcium oxide is 95%.
Embodiment 2
As shown in Figure 1, a kind ofly fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, after the alkali residue firing low modulus water glass generation with coal gangue acid leaching residue by-product sodium sulfate is adopted flash distillation dryer drying treatment, carried out composition analysis, its result is for containing silicon-dioxide 48.9%, sodium oxide 30.22%, calcium oxide 16.68%, and the content of aluminium sesquioxide is 2.35%, magnesian content is 0.81%, the content of ferric oxide is 0.46%, the content of potassium oxide is 0.65%, other.After being put in storage again, stand-by;
Get above-mentioned alkali residue 100kg, take silica sand 95kg, unslaked lime 0-4 part, after being mixed, obtain mixture; And composition analysis is carried out to mixture, wherein containing silicon-dioxide 71.90%, sodium oxide 15.11%, calcium oxide 8.84%, and the content of aluminium sesquioxide is 1.18%, magnesian content is 0.41%, the content of potassium oxide is 0.30%, the content of ferric oxide is 0.22%, other.
Mixture is sent in glass melting furnace again carry out founding, clarify, homogenizing, cooling obtain soda-lime glass.
The silica sand of above-mentioned employing, the content of its silicon oxide is 99.6%.Unslaked lime, the content of its calcium oxide is 95%.
Embodiment 3
As shown in Figure 1, as shown in Figure 1, a kind ofly fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, after the alkali residue firing low modulus water glass generation with coal gangue acid leaching residue by-product sodium sulfate is adopted flash distillation dryer drying treatment, carried out composition analysis, its result is for containing silicon-dioxide 49%, sodium oxide 29.22%, calcium oxide 17.68%, and the content of aluminium sesquioxide is 1.35%, magnesian content is 0.81%, the content of ferric oxide is 0.46%, the content of potassium oxide is 0.65%, other.After being put in storage again, stand-by;
Get above-mentioned alkali residue 100kg, take silica sand 95kg, unslaked lime 0-4 part, after being mixed, obtain mixture; And composition analysis is carried out to mixture, wherein containing silicon-dioxide 71.90%, sodium oxide 15.11%, calcium oxide 8.84%, and the content of aluminium sesquioxide is 1.18%, magnesian content is 0.41%, the content of potassium oxide is 0.30%, the content of ferric oxide is 0.22%, other.
Mixture is sent in glass melting furnace again carry out founding, clarify, homogenizing, cooling obtain soda-lime glass.
The silica sand of above-mentioned employing, the content of its silicon oxide is 99.6%.Unslaked lime, the content of its calcium oxide is 95%.
Above-mentioned in the process of mixed raw material for mixture, be that each raw material is blended directly in together, then by it under normal temperature environment, adopt the stirring velocity of 1-1000r/min to carry out stir process, after each raw material is mixed, then by its ripening to 1-15h.

Claims (5)

1. fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, it is characterized in that, comprise the following steps:
(1) by alkali residue after expansion drying, put in storage stand-by;
(2) take step 1 according to weight) alkali residue 90-110 part, take silica sand 85-100 part, unslaked lime 0-5 part, after being mixed, obtain mixture; Mixture is sent in glass melting furnace again carry out founding, clarify, homogenizing, cooling obtain soda-lime glass.
2. as claimed in claim 1 fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, it is characterized in that, described alkali residue, wherein containing silicon-dioxide 48.8-49%, sodium oxide 29.22-31.88%, calcium oxide 15.25-17.68%, and the content of aluminium sesquioxide be 2.35-2.37%, magnesian content is 0.81-0.83%, the content of ferric oxide is 0.44-0.46%, the content of potassium oxide is 0.55-0.65%.
3. as claimed in claim 1 fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, it is characterized in that, described silica sand, the content of its silicon oxide is 99.6%.
4. as claimed in claim 1 fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, it is characterized in that, described unslaked lime, the content of its calcium oxide is 95%.
5. as claimed in claim 1 fire low modulus water glass by-product alkali residue for raw material with coal gangue acid leaching residue-sodium sulfate and prepare the method for soda-lime glass, it is characterized in that, described mixture, wherein containing silicon-dioxide 71.90-73.03%, sodium oxide 15.11-15.79%, calcium oxide 8.84-9.34%, and the content of aluminium sesquioxide be 1.15-1.28%, magnesian content is 0.40-0.44%, the content of potassium oxide is 0.29-0.32%, the content of ferric oxide is 0.22-0.24%.
CN201510492605.1A 2015-08-12 2015-08-12 It is a kind of that the method that low modulus water glass by-product alkali residue prepares soda-lime glass as raw material is fired using acid gangue phase analysis sodium sulphate Expired - Fee Related CN105152531B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510492605.1A CN105152531B (en) 2015-08-12 2015-08-12 It is a kind of that the method that low modulus water glass by-product alkali residue prepares soda-lime glass as raw material is fired using acid gangue phase analysis sodium sulphate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510492605.1A CN105152531B (en) 2015-08-12 2015-08-12 It is a kind of that the method that low modulus water glass by-product alkali residue prepares soda-lime glass as raw material is fired using acid gangue phase analysis sodium sulphate

Publications (2)

Publication Number Publication Date
CN105152531A true CN105152531A (en) 2015-12-16
CN105152531B CN105152531B (en) 2017-11-03

Family

ID=54793653

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510492605.1A Expired - Fee Related CN105152531B (en) 2015-08-12 2015-08-12 It is a kind of that the method that low modulus water glass by-product alkali residue prepares soda-lime glass as raw material is fired using acid gangue phase analysis sodium sulphate

Country Status (1)

Country Link
CN (1) CN105152531B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107416851A (en) * 2017-05-25 2017-12-01 肖飞 A kind of technique for preparing sodium silicate using flyash wet method
CN109650727A (en) * 2018-09-13 2019-04-19 西南科技大学 A kind of method that vulcanized sodium slag prepares cellular glass
CN113118181A (en) * 2021-04-13 2021-07-16 光大环保技术研究院(深圳)有限公司 Method for preparing vitreous body and decarbonizing by using hazardous waste incineration ash in synergy mode

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55100236A (en) * 1979-01-18 1980-07-31 Sumitomo Metal Ind Ltd Method and apparatus for manufacturing glass starting material
CN101259965A (en) * 2008-01-11 2008-09-10 邱家俊 Method for preparing soluble glass from coal gangue
CN102515186A (en) * 2011-12-12 2012-06-27 昆明理工大学 Silicon recovery method
CN102807323A (en) * 2012-09-12 2012-12-05 济南大学 Method for recycling and reusing solid waste and glass prepared by using solid waste as raw material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55100236A (en) * 1979-01-18 1980-07-31 Sumitomo Metal Ind Ltd Method and apparatus for manufacturing glass starting material
CN101259965A (en) * 2008-01-11 2008-09-10 邱家俊 Method for preparing soluble glass from coal gangue
CN102515186A (en) * 2011-12-12 2012-06-27 昆明理工大学 Silicon recovery method
CN102807323A (en) * 2012-09-12 2012-12-05 济南大学 Method for recycling and reusing solid waste and glass prepared by using solid waste as raw material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
自桂芹等: "煤矸石酸浸渣-硫酸钠碳热法制备水玻璃的实验研究", 《非金属矿》 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107416851A (en) * 2017-05-25 2017-12-01 肖飞 A kind of technique for preparing sodium silicate using flyash wet method
CN107416851B (en) * 2017-05-25 2020-11-17 阜阳市逸浩专利技术服务有限公司 Process for preparing sodium silicate by using fly ash wet method
CN109650727A (en) * 2018-09-13 2019-04-19 西南科技大学 A kind of method that vulcanized sodium slag prepares cellular glass
CN109650727B (en) * 2018-09-13 2021-09-17 西南科技大学 Method for preparing porous glass from sodium sulfide slag
CN113118181A (en) * 2021-04-13 2021-07-16 光大环保技术研究院(深圳)有限公司 Method for preparing vitreous body and decarbonizing by using hazardous waste incineration ash in synergy mode
CN113118181B (en) * 2021-04-13 2022-09-09 光大环保技术研究院(深圳)有限公司 Method for preparing vitreous body and decarbonizing by using hazardous waste incineration ash in synergy mode

Also Published As

Publication number Publication date
CN105152531B (en) 2017-11-03

Similar Documents

Publication Publication Date Title
CN110194474B (en) Process for producing polyaluminium chloride and calcium aluminate by using aluminium ash
CN100415679C (en) Making process of electrofused mullite
CN102515279B (en) Comprehensive extraction method of ferro-silico-aluminum in gangue
EP2678279B1 (en) Process for melting and refining soda-lime glass
CN108358478B (en) Method for preparing cementing material by calcining coal gasification slag step by step
CN103738988B (en) Industrial waste residue resource is utilized to prepare the method for slag making sweetening agent
CN110282877B (en) Thermal insulation cotton prepared from ironmaking hot slag and waste incineration fly ash and preparation method thereof
CN105152531A (en) Method for preparing soda-lime glass from raw material alkali residue byproduct produced during firing of low-modulus water glass with coal gangue acid-leached residue-sodium sulfate
CN107572855A (en) For slag, the activity booster and preparation method thereof of slag
CN100534939C (en) Steel slag treatment additive
CN104192881A (en) Method for preparing multipurpose solid waste slag by using return sand and return stone and application of solid waste slag
JP5627840B2 (en) Cement composition
CN104445396A (en) Method for preparing high-purity fused zirconia
CN107619249A (en) Mine filling material and preparation method thereof
JP2010222171A (en) Cement clinker, method for producing the same and hydraulic cement
CN113200698A (en) Preparation method of early strength additive for solid waste based cementing material
CN113683108B (en) Method for preparing calcium aluminate product by using secondary aluminum ash
CN104761160B (en) Preparation method for modified slag powder
CN105060326B (en) The technique that AZS solid wastes prepare sodium metaaluminate
EP1847515B1 (en) Cement clinker and process for producing the same
CN106495172A (en) The method that xonotlite fiber is produced using sour solution-off aluminium powder coal ash and carbide slag
CN1328172C (en) Process for preparing high-purity zirconium dioxide
CN103408050B (en) Method of efficient extraction of aluminum, iron, and titanium in coal gangue
KR101790542B1 (en) Low cement type binder composition
JP2001294455A (en) Cement clinker, cement composition, manufacturing method of cement clinker and treating method of waste containing alkali component

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171103

Termination date: 20210812