The production method of high purity zirconium dioxide
One. technical field: the present invention relates to a kind of production method of zirconium dioxide, particularly relate to a kind of production method of high purity zirconium dioxide.
Two. background technology: zirconium white is a kind of important industrial raw materials, in refractory materials production, electronic industry, glass furnace refractory brick, ceramic pigment industry purposes is widely arranged, and is a kind of important industrial raw materials.The manufacture method of zirconium dioxide has multiple, reaches more than 99% as production high purity zirconium dioxide content, can use chemical process, but this method cost height, price is expensive, and discharging is sour, alkali waste water, and is bigger to the pollution of ecotope and water; Also available plasma method of the production of zirconium dioxide and electric smelting reduction method are produced in addition, these two kinds of production methods, and the content of its zirconium dioxide is all less than 99%, can't obtain content greater than 99% zirconium dioxide product.The electrofusion ball-blowing production method of the CN1099355 that our factory was succeeded in developing in the past, ZL94115847.0 zirconium dioxide, this patent has been started the precedent that China's electric smelting method is produced the higher degree zirconium dioxide, zirconium dioxide content reaches about 98%, this method uses the block reductive agent of carbon element to take the lead in finishing the industrialized producing technology that the electric smelting method is produced zirconium dioxide at home, be the refractory brick of development China glass furnace, alternative imported raw material, saving foreign exchange are made huge contribution.Electric smelting method production zirconium dioxide technology is simple, and cost is low, can produce the specification product of various different zirconium dioxide content, satisfies the different needs of different purposes, and zirconium dioxide content is up to about 98.5%.Owing to impurity such as silicon-dioxide residual in the zirconium dioxide product in the above-mentioned patent electric smelting method production process, aluminum oxide, titanium dioxide can't be removed, cause zirconium dioxide content not reach more than 99%, and zirconia-based pigment zirconium praseodymium yellow, zirconium vanadium blue require colour stability to get well, the colour generation ability is strong, the high zirconium material of used in electronic industry, require zirconium dioxide content to reach more than 99%, existing electric melting production method can not meet the demands.
Three. summary of the invention:
The objective of the invention is to overcome the deficiency that existing electric melting production method exists,, finish the production method of high purity zirconium dioxide by adding impurity elimination purificant electric smelting or calcining.
Technical scheme of the present invention is:
A kind of production method of high purity zirconium dioxide, with the zircon sand of zirconium dioxide content 〉=65% of 91~95 weight parts and the carbon element reductive agent of 6.5~9 weight parts, wherein block carbon element reductive agent 1.5~2.5 weight parts, powder shape carbon element reductive agent 5~6.5 weight parts, evenly mixed, add in the electric arc furnace, the melting desiliconization refining of heating, or it is earlier that zircon sand and powder carbon element reductive agent is evenly mixed, add arc melting, add block carbon element reductive agent refining desiliconization again, when zirconium dioxide purity reaches 98% left and right sides, the halogenide that adding is generated by basic metal and haloid element is as the impurity elimination purificant, and this impurity elimination purificant consumption is 1~20% of a zirconium dioxide weight part, behind the high-purity zirconium dioxide that obtains more than 99% with 8~10kg/cm
2The pressurized air turndown jet into bead or pour into bulk.
The production method of described high purity zirconium dioxide, after being mixed material evenly, the water mixing that adds 1~4 weight part again, putting into voltage is that 100~300V, electric current are in the electric arc furnace of 1800~12000A, electric smelting desiliconization 1~3 hour, or add block reductive agent again after adding the low current melting desiliconization that zircon sand and powder carbon element reductive agent adopt 1800~6000A earlier, with the high electric current refining desiliconization of 6000~12000A 0.3~1.5 hour, when zirconium dioxide purity reaches 98% left and right sides, add consumption and be 1~20% impurity elimination purificant of zirconium dioxide weight part.
The production method of described high purity zirconium dioxide; wherein block carbon element reductive agent is a graphite electrode slab; or be the oil coke button, or be the pitch coke button, or be charcoal lump; lumpiness is 5~60mm; carbon element powder reductive agent is the Graphite Electrodes powder, or is the refinery coke powder, or is the pitch coke powder; granular granularity is smaller or equal to 5mm, and the powdery granularity is less than 1mm.
A kind of production method of high purity zirconium dioxide, comprise that content is the hollow ball pellet of about 98% zirconium dioxide or the pulverizing material of piece material, with content the hollow ball pellet of about 98% zirconium dioxide or the pulverizing material of piece material, the halogenide that adding is generated by basic metal and haloid element is as the impurity elimination purificant, this impurity elimination purificant consumption is 1~20% of a zirconium dioxide weight part, after above-mentioned pulverizing material and impurity elimination purificant mixed, put in the electric furnace, fusing, remove impurity, obtain behind the high-purity zirconium dioxide more than 99% with 8~10kg/cm
2The pressurized air turndown jet into bead or pour into bulk.
Described impurity elimination purificant is LiCl, KF, and LiBr, NaF, NaCl, NaBr, NaI, KCl, KBr, a kind of among the KI, or two kinds, or three kinds, or four kinds.
Positive beneficial effect of the present invention:
1. the production method of high-purity zirconium dioxide of the present invention, utilize halogenide at a certain temperature, respectively with the free silica, aluminum oxide, the titanium dioxide generation high-temperature chemical reaction that remain in the zirconium dioxide, become gas evolution, thereby impurity elimination purification zirconium dioxide obtains zirconium dioxide content greater than 99% high purity zirconium dioxide.Make the zirconium dioxide product of electric smelting method or calcination method reach the level that can be used for electronic industry and ceramic pigment industry, reduce production costs, reduce environmental pollution.
2. successful implementation of the present invention has further promoted the development of electric smelting manufactured high purity zirconium dioxide.
3. the halogenide that utilizes the generation of basic metal and haloid element is as purificant, and starting material are easy to get, wide material sources, and price is cheaper, has improved the electric smelting method and has produced the zirconium dioxide economic benefit of enterprises.
4. the high-temperature chemical reaction formula that the impurity elimination that the present invention took place is purified is:
Al
2O
3+6MX→3M
2O(↑)+2AlX
3(↑)
TiO
2+4MX→2M
2O(↑)+TiX
4(↑)
SiO
2+4MX→2M
2O(↑)+SiX
4(↑)
Wherein: M represents alkalimetal ion, and X represents the haloid element ion.
Four. Brief Description Of Drawings:
Fig. 1: electric smelting method production technique block diagram
Fig. 2: another kind of electric smelting method production technique block diagram
Five. embodiment:
Embodiment one: referring to production technique block diagram shown in Figure 1, its production method and step are as follows:
1. raw material is chosen: choosing zirconium dioxide content is main raw material more than or equal to 65% zircon sand 1800Kg, in zircon sand: graphite electrode powder: the ratio of graphite electrode slab=94: 6.5: 2, desiliconization reductive agent graphite electrode powder 124.5Kg, graphite electrode slab 38.3Kg, Sodium Fluoride 130Kg is the impurity elimination purificant.
2. batching: after zircon sand and Graphite Electrodes powder mixed, in zircon sand: the ratio of water=94: 3, the clear water that adds 57.5Kg again continues to mix.
3. electric smelting desiliconization: carry out desiliconization according to the electric smelting method, current control is at 4000~6000A during desiliconization, and voltage control is at 110~120 volts.
4. refining desiliconization: the SiO in liquation
2Take off to a certain degree, add graphite electrode slab,, adopt 6000~8000A electric current to strengthen desiliconization.
5. add purificant fusing decon: with 130kg Sodium Fluoride powdery purificant, introduce in the stove, melt at a slow speed with 2000~4000A low current in the electric furnace desiliconization later stage, in melting process at a slow speed, SiO
2, Al
2O
3, TiO
2Deng impurity and purificant generation pyroreaction, become gas and from liquation, overflow, reach the purpose that electric smelting is purified.
6. blow ball or grinding and processing: with the high purity zirconium dioxide liquation behind the melting decon, turndown becomes hollow ball-shape with compressed air spraying, the broken again powder that is processed into desired particle size after the cooling, or turndown pours into piece, is broken into required particle again.Receive altogether content greater than 99% zirconium dioxide powder-like product 990Kg.
7. the Chemical Composition of product: ZrO
299.45%, SiO
20.02%, Al
2O
30.09%, Fe
2O
30.02%, TiO
20.15%, Na
2O 0.02%.
Embodiment two: present embodiment and embodiment one are basic identical, and something in common does not repeat, and difference is:
1. raw material is chosen: choosing zirconium dioxide content is main raw material more than or equal to 65% zircon sand 1700Kg, in zircon sand: petroleum coke powder: the ratio of oil coke button=94.5: 5.5: 1.2, desiliconization reductive agent petroleum coke powder 98.9Kg and oil coke button 21.6Kg, Potassium monofluoride 110 Kg are the impurity elimination purificant.
2. with zircon sand and refinery coke powder mixing, in zircon sand: the ratio of water=94: 4, it is stand-by that the clear water that adds 72Kg again continues to mix discharging in 5 minutes, and electric smelting desiliconization and refining then purified, the processing back obtains powder-like product 940Kg.
3. the Chemical Composition of this product: ZrO
299.48%, SiO
20.03%, Al
2O
30.06%, Fe
2O
30.01%, TiO
20.16%, K
2O 0.02%.
Embodiment three: present embodiment and embodiment one are basic identical, and something in common does not repeat, and difference is:
1. raw material is chosen: choosing zirconium dioxide content is main raw material more than or equal to 65% zircon sand 1900Kg, in zircon sand: petroleum coke powder: the ratio of oil coke button=94.5: 5.5: 1.2, desiliconization reductive agent petroleum coke powder 110.6Kg and oil coke button 24.1Kg, Sodium Fluoride and sodium-chlor impurity elimination purificant are 120Kg (Sodium Fluoride: sodium-chlor 26: 1).
2. batching: with zircon sand, refinery coke powder and oil coke button be mixing together, and in zircon sand: the ratio of water=94: 2, the clear water that adds 40.2Kg again continues to mix.
3. electric smelting desiliconization: carry out desiliconization according to the electric smelting method, current control is at 4000~6000A during desiliconization, and voltage control is at 110~120 volts.
4. refining desiliconization: the SiO in liquation
2Take off to a certain degree, adopt 6000~8000A electric current to strengthen desiliconization.
5. add purificant fusing decon, blow ball or grinding and processing after, obtain content greater than 99% zirconium dioxide powder-like product 1047Kg.
6. the Chemical Composition of this product: ZrO
299.58%, SiO
20.03%, Al
2O
30.06%, Fe
2O
30.01%, TiO
20.13%, Na
2O 0.02%.
Embodiment four: referring to production technique block diagram shown in Figure 2, its production method and step are as follows:
1. raw material is chosen: choose content and be about 98% zirconium dioxide hollow ball pellet 1800Kg, in zirconium dioxide: the ratio of impurity elimination purificant 2 100: 12, impurity elimination purificant are 216Kg (Potassium monofluoride: Repone K 26: 1).
2. add the purificant mixing: hollow ball and impurity elimination purificant are mixed.
3. furnace melting decon: the mixing material is packed in the electric furnace, melt at a slow speed with 3000~4000A low current, in melting process at a slow speed, SiO
2, Al
2O
3, TiO
2Deng impurity and purificant generation pyroreaction, become gas and from liquation, overflow, reach the purpose that electric smelting is purified.
4. blow ball or grinding and processing: with the high purity zirconium dioxide liquation behind the melting decon, turndown becomes hollow ball-shape with compressed air spraying, the broken again powder that is processed into desired particle size after the cooling, or turndown pours into piece, is broken into required particle again.Receive altogether content greater than 99% zirconium dioxide powder-like product 1618Kg.
5. the Chemical Composition of this product: ZrO
299.68%, SiO
20.03%, Al
2O
30.05%, Fe
2O
30.01%, TiO
20.12%, K
2O 0.02%.