CN105152502A - Film residue treatment system and treatment method - Google Patents

Film residue treatment system and treatment method Download PDF

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Publication number
CN105152502A
CN105152502A CN201510506078.5A CN201510506078A CN105152502A CN 105152502 A CN105152502 A CN 105152502A CN 201510506078 A CN201510506078 A CN 201510506078A CN 105152502 A CN105152502 A CN 105152502A
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CN
China
Prior art keywords
film slag
film
neutralizing treatment
slag
treatment groove
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Pending
Application number
CN201510506078.5A
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Chinese (zh)
Inventor
邓毅
周玉松
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Kunshan Weixinghong Automatic Equipment Co Ltd
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Kunshan Weixinghong Automatic Equipment Co Ltd
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Priority to CN201510506078.5A priority Critical patent/CN105152502A/en
Publication of CN105152502A publication Critical patent/CN105152502A/en
Pending legal-status Critical Current

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Abstract

The invention provides a film residue treatment system. The film residue treatment system comprises a film residue neutralizing treatment trough, a stirrer, a chemical addition device, a PH value sensor, a press filter and a film residue conveying device, wherein the stirrer is located in the film residue neutralizing treatment trough; the PH value sensor is located in the film residue neutralizing treatment trough; the film residue conveying device is used for conveying film residues in the film residue neutralizing treatment trough onto the press filter. According to the film residue treatment system and treatment method, the film residues produced in a circuit board production line are firstly subjected to neutralizing treatment in the film residue neutralizing treatment trough to enable the PH value of the film residues to be neutral, the film residue are subjected to extrusion filtration through the press filter, and then the film residues are changed into neutral films. Therefore, the film residues can be recycled as plastic, waste is changed into wealth, the production cost of an enterprise can be reduced effectively, meanwhile, environmental pollution caused by the film residues can be reduced effectively, and the environment is protected very well.

Description

Film slag disposal system and treatment process
Technical field
The present invention is provided with waste disposal field, particularly a kind for the treatment of system of the film slag for the treatment of producing in wiring board production process and treatment process.
Background technology
In wiring board manufacturing enterprise, dry film and wet film processing procedure is all be unable to do without in wiring board production processes all at present, dry film and the photosensitive film, wet film and anti-welding green oil, in the process of producing, this tunic is needed to peel off, NAOH liquid medicine is used to peel off, the a collection of discarded film slag of such output, and this film slag is alkaline mud shape, decomposition is not had to come, can not regeneration, can not arbitrarily abandon, producer is had to be mostly the film slag produced to collect to deposit at present, or be mixed in wastewater treatment, force together with mud, so also can cause blue pollution, mud is strong basicity simultaneously, also can pollute by force soil reclamation, therefore these materials can not arbitrarily abandon, can only forever also exist, these materials all cannot be degraded decades the same as white plastic, severe contamination can be caused to environment if arbitrarily abandoned.For wiring board manufacturer, store the operation cost that a large amount of film slags can improve enterprise, when supervising not tight, enterprise can arbitrarily abandon film slag, very serious pollution will be caused like this to environment, therefore how effectively process film slag, film slag is recycled become the technical problem that wiring board manufacturer is badly in need of solving.
Summary of the invention
The shortcoming of prior art in view of the above, the object of the present invention is to provide and a kind ofly can will carry out the system of recycling.
For achieving the above object and other relevant objects, the invention provides a kind of film slag disposal system, it comprises: film slag neutralizing treatment groove, and described film slag neutralizing treatment groove is used for holding film slag; Stirrer, described stirrer is positioned at described film slag neutralizing treatment groove, and described stirrer is used for the film slag in film slag neutralizing treatment groove to stir into sheet; Chemical liquid adding apparatus, described chemical liquid adding apparatus is used for adding sulfuric acid in film slag neutralizing treatment groove, neutralizes film slag; PH value sensor, described pH value sensor is positioned at described film slag neutralizing treatment groove, and described pH value sensor is for detecting the film slag pH value in described film slag neutralizing treatment groove; Separating device for water with dregs, described separating device for water with dregs is used for the film slag after by neutralization and is separated with water; Film slag e Foerderanlage, described film slag e Foerderanlage is used for the film slag in described film slag neutralizing treatment groove to be delivered in described separating device for water with dregs.
Preferably, described chemical liquid adding apparatus comprises sulfuric acid and adds pump, sulfuric acid transfer lime and tank for sulphuric acid, one end of described sulfuric acid transfer lime is positioned at described tank for sulphuric acid, and the other end is positioned at described film slag neutralizing treatment groove, and described sulfuric acid adds pump and is positioned on described sulfuric acid transfer lime.
Preferably, the ingress of described film slag neutralizing treatment groove is provided with pulverizer, and described pulverizer is used for the film slag entering film slag neutralizing treatment groove to pulverize.
Preferably, this film slag disposal system also comprises a lifting turning device, and described lifting turning device to be used for the charging basket holding film slag to be promoted to above described film slag neutralizing treatment groove and to be overturn by the charging basket holding film slag.
Preferably, described film slag e Foerderanlage comprises film slag transfer lime, film slag transferpump, one end of described film slag transfer lime is positioned at described film slag neutralizing treatment groove, and the other end is positioned at above described separating device for water with dregs, and described film slag transferpump is positioned on described film slag transfer lime.
Preferably, described separating device for water with dregs is the mesh-belt conveying filtration unit of pressure filter, whizzer or drying function.
Preferably, described separating device for water with dregs is also provided with an air-dry apparatus.
Preferably, described separating device for water with dregs also reclaims tank with one and is connected.
The invention also discloses a kind of method adopting above-mentioned film slag disposal system process film slag, it comprises the steps: first will be poured in film slag neutralizing treatment groove, and be broken down into fritter, and then add water in film slag neutralizing treatment groove and stir, the film slag of fritter is resolved into again blocks of film, while stirring, sulfuric acid is added until the PH test value of groove inner membrance slag is about 7 to film slag neutralizing treatment groove, finally the film slag be stirred is delivered to separating device for water with dregs and carry out pulp water separation, film slag is separated with water.
As mentioned above, film slag disposal system of the present invention and treatment process have following beneficial effect: first the film slag produced in production line of circuit board is placed in film slag neutralizing treatment groove by this film slag disposal system and treatment process carries out neutralizing treatment, its pH value is made to reach neutral, then by pressure filter, press filtration is being carried out to it, film slag is made to become neutral film, such film slag just can be used as plastics and carries out recycling, turn waste into wealth, effectively can reduce the production cost of enterprise, effectively can reduce the pollution of film slag to environment simultaneously, extraordinary guarantee effect is played to environment.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Fig. 2 is the vertical view of the embodiment of the present invention.
Element numbers explanation
1, lifting turning device 2, barrel 3, pulverizer 4, stirrer 5, film slag neutralizing treatment groove 6, pressure filter 7, film slag transferpump 8, film slag transfer lime 9, air-dry apparatus 10, connect slag bag 11, reclaim tank 12, return water pipe 13, tank for sulphuric acid 14, sulfuric acid add pump.
Embodiment
Below by way of specific specific examples, embodiments of the present invention are described, those skilled in the art the content disclosed by this specification sheets can understand other advantages of the present invention and effect easily.The present invention can also be implemented or be applied by embodiments different in addition, and the every details in this specification sheets also can based on different viewpoints and application, carries out various modification or change not deviating under spirit of the present invention.
Refer to Fig. 1,2.It should be noted that, the diagram provided in the present embodiment only illustrates basic conception of the present invention in a schematic way, then only the assembly relevant with the present invention is shown in graphic but not component count, shape and size when implementing according to reality is drawn, it is actual when implementing, and the kenel of each assembly, quantity and ratio can be a kind of change arbitrarily, and its assembly layout kenel also may be more complicated.
As shown in Figure 1, 2, the invention provides a kind of film slag disposal system, it comprises lifting turning device 1, film slag neutralizing treatment groove 5, pressure filter 6 three major portions.Lifting turning device 1 is mainly used in being promoted to by barrel 2 above film slag neutralizing treatment groove 5, and is overturn by barrel, is poured into by the film slag in barrel 2 in film slag neutralizing treatment groove 5.The structure of lifting turning device 1 is prior art, therefore is not described in detail at this.
Film slag neutralizing treatment groove 5, for holding film slag, is provided with pulverizer 3 in the ingress of film slag neutralizing treatment groove 5, and pulverizer 3, for being pulverized by the film slag entering film slag neutralizing treatment groove 5, makes the film slag of bulk become little bulk.In film slag neutralizing treatment groove 5, be also provided with stirrer 4, stirrer 4 is for stirring into sheet by the film slag in film slag neutralizing treatment groove.
In film slag neutralizing treatment groove 5, be also provided with a chemical liquid adding apparatus, this chemical liquid adding apparatus is used for adding sulfuric acid in film slag neutralizing treatment groove, neutralizes film slag.As a kind of embodiment, chemical liquid adding apparatus comprises sulfuric acid and adds pump 14, sulfuric acid transfer lime and tank for sulphuric acid 13, one end of sulfuric acid transfer lime is positioned at tank for sulphuric acid 13, the other end is positioned at film slag neutralizing treatment groove 5, sulfuric acid adds pump 14 and is positioned on sulfuric acid transfer lime, add pump 14 by sulfuric acid the sulfuric acid in tank for sulphuric acid 13 to be delivered in film slag neutralizing treatment groove 5, neutralizing treatment is carried out to it.In film slag neutralizing treatment groove 5, be also provided with a pH value sensor, this pH value sensor is for detecting the film slag pH value in film slag neutralizing treatment groove.PH value sensor is connected with Controlling System, and the controlled Sulphuric acid of Controlling System adds pump 14 and works.For the ease of stirring, also can water inlet pipe being set in film slag neutralizing treatment groove 5, being added water in film slag neutralizing treatment groove 5 by water inlet pipe, film slag is diluted.
Also be provided with a separating device for water with dregs in the side of film slag neutralizing treatment groove 5, this separating device for water with dregs is used for the film slag after by neutralization and is separated with water.As a kind of optimal way, separating device for water with dregs can select pressure filter.Pressure filter 6 is positioned at the side of film slag neutralizing treatment groove 5, and the film slag of becoming reconciled in film slag neutralizing treatment groove 5 is delivered on pressure filter 6 by film slag e Foerderanlage.As a kind of embodiment, film slag e Foerderanlage comprises film slag transfer lime 8, film slag transferpump 7, film slag transferpump 7 is exactly in fact a slush pump, one end of film slag transfer lime 8 is positioned at film slag neutralizing treatment groove 5, the other end is positioned at above pressure filter, film slag transferpump 7 is positioned on film slag transfer lime 8, just film slag can be delivered to pressure filter 6 carry out press filtration by film slag transferpump 7.
Solid film slag through pressure filter 6 press filtration can be stayed in pressure filter 6, the crushed water leached can flow in the recovery tank 11 below pressure filter 6 by back of pipeline, reclaim in tank 11 and be provided with refining plant, can purify water, water after purification can be passed through return water pipe 12 and is again back in film slag neutralizing treatment groove 5 and carries out recycle, like this can effective saving water resource.After pressure in pressure filter 6 is full, film slag transferpump 7 will quit work, also be provided with an air-dry apparatus 9 on a filter press simultaneously, residual water in pressure filter can be blown clean by air-dry apparatus 9, now get final product discharging, also be provided with in the below of pressure filter 6 and connect slag bag 10, the neutral film that can become sheet through the film slag of pressure filter 6 press filtration is collected in and connects in slag bag 10.
Because sulfuric acid addition is fewer, tank for sulphuric acid 13 need adopt the PE bucket groove of about 300L, reclaims the PE bucket groove that tank needs to adopt about 3T.The film slag often processing about 500L needs about 30L to have sulfuric acid, and therefore about 300L has supporting about the 50T of tank for sulphuric acid groove to have film slag, very economical, and the recirculation water of this cover system recycles simultaneously, can not cause too many waste.
Separating device for water with dregs, except employing pressure filter, also can adopt whizzer to adopt whizzer to dry the film slag after neutralization, and the mode of drying again also or after adopting mesh-belt conveying to filter, be separated with water by film slag, process is clean.
When adopting this film slag disposal system process film slag, first will be poured in film slag neutralizing treatment groove, and be broken down into fritter, and then add water in film slag neutralizing treatment groove and stir, the film slag of fritter is resolved into again blocks of film, while stirring, add sulfuric acid until the PH test value of groove inner membrance slag is about 7 to film slag neutralizing treatment groove, finally the film slag be stirred is delivered in pressure filter and carry out press filtration.
First the film slag produced in production line of circuit board is placed in film slag neutralizing treatment groove by this film slag disposal system and treatment process carries out neutralizing treatment, its pH value is made to reach neutral, then by pressure filter, press filtration is being carried out to it, film slag is made to become neutral film, such film slag just can be used as plastics and carries out recycling, turns waste into wealth, and effectively can reduce the production cost of enterprise, effectively can reduce the pollution of film slag to environment simultaneously, extraordinary guarantee effect is played to environment.So the present invention effectively overcomes various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not for limiting the present invention.Any person skilled in the art scholar all without prejudice under spirit of the present invention and category, can modify above-described embodiment or changes.Therefore, such as have in art usually know the knowledgeable do not depart from complete under disclosed spirit and technological thought all equivalence modify or change, must be contained by claim of the present invention.

Claims (9)

1. a film slag disposal system, is characterized in that, it comprises:
Film slag neutralizing treatment groove, described film slag neutralizing treatment groove is used for holding film slag;
Stirrer, described stirrer is positioned at described film slag neutralizing treatment groove, and described stirrer is used for the film slag in film slag neutralizing treatment groove to stir into sheet;
Chemical liquid adding apparatus, described chemical liquid adding apparatus is used for adding sulfuric acid in film slag neutralizing treatment groove, neutralizes film slag;
PH value sensor, described pH value sensor is positioned at described film slag neutralizing treatment groove, and described pH value sensor is for detecting the film slag pH value in described film slag neutralizing treatment groove;
Separating device for water with dregs, described separating device for water with dregs is used for the film slag after by neutralization and is separated with water;
Film slag e Foerderanlage, described film slag e Foerderanlage is used for the film slag in described film slag neutralizing treatment groove to be delivered in described separating device for water with dregs.
2. film slag disposal system according to claim 1, it is characterized in that: described chemical liquid adding apparatus comprises sulfuric acid and adds pump, sulfuric acid transfer lime and tank for sulphuric acid, one end of described sulfuric acid transfer lime is positioned at described tank for sulphuric acid, the other end is positioned at described film slag neutralizing treatment groove, and described sulfuric acid adds pump and is positioned on described sulfuric acid transfer lime.
3. film slag disposal system according to claim 1, is characterized in that: the ingress of described film slag neutralizing treatment groove is provided with pulverizer, and described pulverizer is used for the film slag entering film slag neutralizing treatment groove to pulverize.
4. film slag disposal system according to claim 1, it is characterized in that: this film slag disposal system also comprises a lifting turning device, described lifting turning device to be used for the charging basket holding film slag to be promoted to above described film slag neutralizing treatment groove and to be overturn by the charging basket holding film slag.
5. film slag disposal system according to claim 1, it is characterized in that: described film slag e Foerderanlage comprises film slag transfer lime, film slag transferpump, one end of described film slag transfer lime is positioned at described film slag neutralizing treatment groove, the other end is positioned at above described separating device for water with dregs, and described film slag transferpump is positioned on described film slag transfer lime.
6. film slag disposal system according to claim 1, is characterized in that: described separating device for water with dregs is the mesh-belt conveying filtration unit of pressure filter, whizzer or drying function.
7. film slag disposal system according to claim 1, is characterized in that: described separating device for water with dregs is also provided with an air-dry apparatus.
8. film slag disposal system according to claim 1, is characterized in that: described separating device for water with dregs also reclaims tank with one and is connected.
9. a film Slag treatment method, it is characterized in that, it comprises the steps: first will be poured in film slag neutralizing treatment groove, and be broken down into fritter, and then add water in film slag neutralizing treatment groove and stir, the film slag of fritter is resolved into again blocks of film, while stirring, add sulfuric acid until the PH test value of groove inner membrance slag is about 7 to film slag neutralizing treatment groove, finally the film slag be stirred is delivered to separating device for water with dregs and carry out pulp water separation, film slag is separated with water.
CN201510506078.5A 2015-08-18 2015-08-18 Film residue treatment system and treatment method Pending CN105152502A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598123A (en) * 2015-12-23 2016-05-25 苏州卓融新能源科技有限公司 Waste film residue solid-liquid separation method
CN105642657A (en) * 2016-03-18 2016-06-08 东莞东元环境科技有限公司 Film residue reduction integrated treatment system and film residue reduction treatment method
CN106563689A (en) * 2016-11-10 2017-04-19 东莞市深镀机电工程有限公司 Solid-liquid separation method for waste film dregs
CN106774477A (en) * 2016-10-27 2017-05-31 苏州联群节能设备科技有限公司 Dry film film slag energy-conservation loss of weight equipment
CN109127673A (en) * 2018-09-21 2019-01-04 深圳市伟绿达科技有限公司 A kind of film slag abatement system
CN109517405A (en) * 2018-12-03 2019-03-26 蔡智 A kind of photosensitive luxuriant and rich with fragrance quinoline slag production plastic processes of wiring board and its plastic applications
CN110026416A (en) * 2019-05-22 2019-07-19 定颖电子(黄石)有限公司 A kind of system and method for solid waste reducing containing ink

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TWM408906U (en) * 2011-01-19 2011-08-01 Flexium Interconnect Inc Stripping section film slag filtration unit
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CN104028536A (en) * 2014-05-27 2014-09-10 上海展华电子有限公司 Waste reducing system and method
CN104587716A (en) * 2015-01-08 2015-05-06 昆山鼎鑫电子有限公司 Film residue pressure filtration system and film residue pressure filtration method
CN204981528U (en) * 2015-08-18 2016-01-20 昆山微星鸿自动化设备有限公司 Membrane sediment processing system

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CN201791416U (en) * 2010-09-16 2011-04-13 大连太平洋电子有限公司 Film waste filter used for circuit board stripping machine
TWM408906U (en) * 2011-01-19 2011-08-01 Flexium Interconnect Inc Stripping section film slag filtration unit
JP4808821B1 (en) * 2011-03-24 2011-11-02 ジャブロ工業株式会社 Filtration filter
CN104028536A (en) * 2014-05-27 2014-09-10 上海展华电子有限公司 Waste reducing system and method
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598123A (en) * 2015-12-23 2016-05-25 苏州卓融新能源科技有限公司 Waste film residue solid-liquid separation method
CN105642657A (en) * 2016-03-18 2016-06-08 东莞东元环境科技有限公司 Film residue reduction integrated treatment system and film residue reduction treatment method
CN105642657B (en) * 2016-03-18 2018-05-18 东莞东元环境科技股份有限公司 A kind of film slag decrement integrated processing system and film slag decrement treatment method
CN106774477A (en) * 2016-10-27 2017-05-31 苏州联群节能设备科技有限公司 Dry film film slag energy-conservation loss of weight equipment
CN106563689A (en) * 2016-11-10 2017-04-19 东莞市深镀机电工程有限公司 Solid-liquid separation method for waste film dregs
CN109127673A (en) * 2018-09-21 2019-01-04 深圳市伟绿达科技有限公司 A kind of film slag abatement system
CN109517405A (en) * 2018-12-03 2019-03-26 蔡智 A kind of photosensitive luxuriant and rich with fragrance quinoline slag production plastic processes of wiring board and its plastic applications
CN110026416A (en) * 2019-05-22 2019-07-19 定颖电子(黄石)有限公司 A kind of system and method for solid waste reducing containing ink

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