CN105152119A - Air pressure grouting pump system - Google Patents
Air pressure grouting pump system Download PDFInfo
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- CN105152119A CN105152119A CN201510491373.8A CN201510491373A CN105152119A CN 105152119 A CN105152119 A CN 105152119A CN 201510491373 A CN201510491373 A CN 201510491373A CN 105152119 A CN105152119 A CN 105152119A
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- slurries
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Abstract
The invention discloses an air pressure grouting pump system. The air pressure grouting pump system is composed of a grout supplementing tank, a grout supplying tank, an air compressor and a high-pressure grouting pipe. The grout supplementing tank is provided with a supplementing tank air inlet pipe, a supplementing tank discharging pipe, a supplementing tank feeding hopper and a supplementing tank inner grouting level measuring system. The grout supplying tank is provided with a supplying tank air inlet pipe, a supplying tank discharging pipe, a supplying tank feeding pipe and a feeding grouting level measuring system. A supplying tank feeding hole is connected with the discharging pipe of the grout supplementing tank through the high-pressure grouting pipe. According to the air pressure grouting pump system, a special device for pouring cement grout in grouting engineering is mainly used, and the air pressure grouting pump system is mainly used for curtain grouting of mines and foundation pit engineering, grouting consolidation and anchoring, large-displacement and long-distance grout conveying and the like.
Description
Technical field
The present invention relates to field of civil engineering, in particular, relate to a kind of high pressure air and pressure container of utilizing and replace existing grouting pump to carry the engineering facility of slurries.
Background technology
At present, apply widely in the Grouting engineering throughout the country such as various quantitative filling pump, variable grouting pump, high-pressure variable grouting pump, Pneumatic grouting pump, pump configuration substantially all adopts the campaign-styled structure of mechanical plunger.Its flow, pressure affect by the power, piston packing etc. of pump.And pump configuration is complicated, piston, seal ring etc. are easy to wear, cause operation and maintenance cost higher.Particularly during northern winter construction, grouting pump, grouting pipeline are comparatively large by low temperature effect, easily cause grouting pump and grout pipe line to freeze.
Summary of the invention
The present invention mainly overcomes above-mentioned existing technical matters, provides a kind of air pressure pulp injection pumping system utilizing high pressure air.
The object of the invention is in Grouting engineering, reduce work consumption, effectively reduce conventional grouting pump fault rate, operation and maintenance cost.The grouting pump of current use all adopts plunger tpe grouting pump to carry out slurries conveying, and native system adopts high pressure air+pressure circulating tank to carry out slurries conveying.
To achieve these goals, air pressure pulp injection pumping system of the present invention, is made up of slurries supply tank, slurries supplying tank, Air compressor and high-pressure slip-casting pipe;
Slurries supply tank is provided with slurries level gauging system in supply canister incoming gas pipe, supply tank discharge nozzle, supply tank feeder hopper and supply tank; Described supply canister incoming gas pipe top connects the first Air compressor, and supply canister incoming gas pipe penetrates tank body bottom and is positioned at the bottom of tank, arranges some pores within the scope of supply canister incoming gas pipe distance bottom 20cm; Arranging elbow bottom described supply tank discharge nozzle is close at the bottom of tank, and supply tank discharge nozzle arranges check valve outside tank body; Supply tank top is provided with the first pressure spring formula safety valve, the first artificial blow off valve and the first artificial service hatch; Described supply tank feeder hopper and supply tank are by arranging the expanding channels of butterfly valve; Supply tank external end head center is provided with the first magnetic turnover panel scale, and cursory in the first magnetic turnover panel scale and the first tank, the first cursory oil thread rope, the first cursory weight form supply tank tank entoplasm level gauging system; First drain is set bottom supply tank;
Slurries supplying tank is provided with supplying tank air inlet pipe, supplying tank discharge nozzle, supplying tank feed pipe and supplying tank slurries level gauging system; Described supplying tank air inlet pipe top connects the second Air compressor, and supplying tank air inlet pipe penetrates tank body bottom and is positioned at the bottom of tank, arranges some pores within the scope of supplying tank air inlet pipe distance bottom 20cm; Described supplying tank discharge nozzle arranges two, part outside tank body all arranges air inlet transverse tube, air inlet transverse tube arranges compression indicator, arranging elbow bottom supplying tank discharge nozzle is close at the bottom of tank, and supplying tank tank body top arranges the second artificial blow off valve, the second manual maintenance hole and the second pressure spring formula safety valve; Described supplying tank charging hole is connected by the discharge nozzle of high-pressure slip-casting pipe with slurries supply tank; Supplying tank tank body external end head center arranges the second magnetic turnover panel scale, and cursory in the second magnetic turnover panel scale and the second tank, the second cursory oil thread rope, the second cursory weight form supplying tank tank entoplasm level gauging system; Supplying tank tank base arranges the second drain.
Air pressure pulp injection pumping system of the present invention, compared with traditional mechanical plunger-piston grouting pump, has the following advantages: variable-flow, the large discharge conveying that 1. can be realized slurries by the control of pressure and valve in very wide scope; 2. because not having a large amount of mechanical parts, therefore fault rate is extremely low and very easily safeguard; 3. maintenance cost reduces greatly; 4. the slurries conveying in pipeline, containing high pressure gas, therefore avoids line clogging; Especially during northern winter construction, often because the low slurries of temperature freeze to cause grouting pipeline to block; And this filling system can avoid this phenomenon completely; 5. this system mainly contains pressurized vessel and pipeline system composition, and system is simple, and safety factor is high; 6. by using this grouting pump effectively can control the duration, reduce project cost.
The present invention mainly applies the specialized equipment of cement injection slurries in Grouting engineering, is mainly used in mine, the curtain-grouting of base pit engineering, consolidation slip casting and anchoring, huge discharge long-distance sand transport slurries etc.
Accompanying drawing explanation
Fig. 1 is slurries supply tank schematic diagram;
Fig. 2 is slurries supplying tank schematic diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described.
Air pressure pulp injection pumping system of the present invention, is made up of slurries supply tank, slurries supplying tank, Air compressor and high-pressure slip-casting pipe; As shown in Figure 1, slurries supply tank, tank body is GB150-1998 tank, press in design pressure grade, it is arranged with lower device: supply canister incoming gas pipe 1, connect the Air compressor of UNICOM's pneumatic supply, supply canister incoming gas pipe gos deep at the bottom of tank, arranges some pores 3 bottom it within the scope of 20cm; Supply tank discharge nozzle 2, arranges elbow 4 and is close at the bottom of tank bottom discharge nozzle, upper end, at tank body outer setting check valve, makes slurries can only be discharged by supply tank, can not pour in down a chimney and supply to tank; First artificial blow off valve 5, is arranged on tank body top; First artificial service hatch 6, is arranged on tank body top, is convenient to personnel and enters in tank body and keep in repair; Supply tank feeder hopper 7, arranges butterfly valve 8 with tank body interface channel; Tank body top arranges the first pressure spring formula safety valve, when tank internal pressure exceedes the pressure upper limit value of defined, automatically opens pressure release, ensures normally to work, and prevents unexpected generation; Supply tank external end head center arranges the first magnetic turnover panel scale 9, and in itself and tank, the cursory weight 12 of the first cursory 10, first cursory oil thread rope 11, first forms tank entoplasm level gauging system.First drain 13, is arranged on tank body bottommost; Bridle iron, is arranged on supply pot bottom both sides, for stable and support tank body.
As shown in Figure 2, slurries supplying tank, tank body is GB150-1998 tank, press in design pressure grade, it is arranged with lower device: supplying tank air inlet pipe 14, connect the Air compressor of UNICOM's pneumatic supply, supplying tank induction opening gos deep at the bottom of tank, arranges some pores 15 bottom it within the scope of 20cm; Supplying tank discharge nozzle 16, arranges two, and slurries are managed thus and continued to be delivered in high-pressure slip-casting pipe, arrange elbow 17 and be close at the bottom of tank bottom discharge nozzle, and the part of described supplying tank discharge nozzle outside tank body arranges air inlet transverse tube 18, air inlet transverse tube is arranged compression indicator 19; Second artificial blow off valve 20, is arranged on tank body top; Second manual maintenance hole 21, is arranged on tank body top, is convenient to personnel and enters in tank body and keep in repair; Supplying tank feed pipe 22, is connected by the discharge nozzle of high-pressure slip-casting pipe with slurries supply tank; Supplying tank tank body top arranges the second pressure spring formula safety valve, when tank internal pressure exceedes the pressure upper limit value of defined, automatically opens pressure release, ensures normally to work, and prevents unexpected generation; Supplying tank tank body external end head center arranges the cursory weight 26 of the second cursory 24, second cursory oil thread rope 25, second in the second magnetic turnover panel scale 23, second magnetic turnover panel scale itself and tank and forms supplying tank tank entoplasm level gauging system.Second drain 27, is arranged on supplying tank tank body bottommost; Bridle iron, is arranged on supplying tank two bottom sides, for stable and support tank body.
The principle of work of this air pressure pulp injection pump is: the first Air compressor keeps certain pressure by supplying tank air inlet pipe to conveying high-pressure gas in slurries supplying tank, because of itself and bar pressure difference and then cause slurries in slurries supplying tank to flow along discharge nozzle, inject high pressure air at discharge nozzle grout outlet simultaneously, make it to mix with the slurries entered in discharge nozzle, produce gaslift effect, promote the flowing of slurries outside in pipeline grouting pipeline further.In slurries supply tank, pressure is produced by the second Air compressor, and make its pressure be greater than slurries supplying tank internal pressure, and then make slurries in slurries supply tank break through the check valve of supply tank slurry outlet, flow in slurries supplying tank, by observing the liquidometer that is arranged on outside tank body until slurries all flow out in slurries supply tank, closing the second Air compressor, opening vent release pressure, then open feeder hopper place butterfly valve, the slurries prepared are injected in slurries supply tank.Close butterfly valve and deflation hole, opening the second Air compressor makes slurries supply tank produce pressure, again opening check valve by slurry outlet injects in slurries supplying tank by slurries, and enter grout pipe line through supplying tank, reciprocation cycle according to this, constantly make slurries enter slurries supplying tank, and then enter grout pipe line and be delivered to and use pulp grinder tool.
Claims (1)
1. an air pressure pulp injection pumping system, is characterized in that, described system is made up of slurries supply tank, slurries supplying tank, Air compressor and high-pressure slip-casting pipe;
Described slurries supply tank is provided with supply canister incoming gas pipe, supply tank discharge nozzle, supply tank feeder hopper and supply tank slurries supply tank entoplasm level gauging system; Described supply canister incoming gas pipe top connects the first Air compressor, and supply canister incoming gas pipe penetrates tank body bottom and is positioned at the bottom of tank, arranges some pores within the scope of supply canister incoming gas pipe distance bottom 20cm; Arranging elbow bottom described supply tank discharge nozzle is close at the bottom of tank, and supply tank discharge nozzle arranges check valve in tank body outside point; Supply tank top is provided with the first pressure spring formula safety valve, the first artificial blow off valve and the first artificial service hatch; Described supply tank feeder hopper and supply tank are by arranging the expanding channels of butterfly valve; Supply tank external end head center is provided with the first magnetic turnover panel scale, and cursory in the first magnetic turnover panel scale and the first tank, the first cursory oil thread rope, the first cursory weight form supply tank tank entoplasm level gauging system; First drain is set bottom supply tank;
Described slurries supplying tank is provided with supplying tank air inlet pipe, supplying tank discharge nozzle, supplying tank feed pipe and supplying tank slurries supply tank entoplasm level gauging system; Described supplying tank air inlet pipe top connects the second air lift pump, and supplying tank air inlet pipe penetrates tank body bottom and is positioned at the bottom of tank, arranges some pores within the scope of supplying tank air inlet pipe distance bottom 20cm; Described supplying tank discharge nozzle arranges 2, and the part outside tank body all arranges air inlet transverse tube, and air inlet transverse tube arranges compression indicator, arranges elbow and be close at the bottom of tank bottom supplying tank discharge nozzle; Supplying tank tank body top arranges the second artificial blow off valve, the second manual maintenance hole and the second pressure spring formula safety valve; Described supplying tank charging hole is connected by the discharge nozzle of high-pressure slip-casting pipe with slurries supply tank; Supplying tank tank body external end head center arranges the second magnetic turnover panel scale, and cursory in the second magnetic turnover panel scale and the second tank, the second cursory oil thread rope, the second cursory weight form supplying tank tank entoplasm level gauging system; Supplying tank tank base arranges the second drain.
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CN201510491373.8A CN105152119A (en) | 2015-08-11 | 2015-08-11 | Air pressure grouting pump system |
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CN201510491373.8A CN105152119A (en) | 2015-08-11 | 2015-08-11 | Air pressure grouting pump system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113359887A (en) * | 2021-06-11 | 2021-09-07 | 华能澜沧江水电股份有限公司 | Ultrahigh-pressure grouting pressure control device and control method |
Citations (8)
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CN2120951U (en) * | 1992-04-15 | 1992-11-04 | 湖南省桃源纺织印染厂 | Safety air-pressure petroleum device |
JP2000274600A (en) * | 1999-03-24 | 2000-10-03 | Sony Corp | Transfer method of liquid body, its device and force feeder |
US20020129938A1 (en) * | 2001-03-19 | 2002-09-19 | Darryl West | Energy-exchange pressure-elevating liquid transfer system |
CN2777341Y (en) * | 2004-11-30 | 2006-05-03 | 中国科学院上海技术物理研究所 | Automatic liquid nitrogen delivering device for aerostatic press |
CN2934872Y (en) * | 2006-07-26 | 2007-08-15 | 谭光生 | Fluid delivery device |
CN201462402U (en) * | 2009-06-04 | 2010-05-12 | 浙江兰亭高科有限公司 | Viscous material transportation and dispersion device |
CN102155617A (en) * | 2011-01-06 | 2011-08-17 | 姜孟泽 | Slurry conveying system |
CN205035080U (en) * | 2015-08-11 | 2016-02-17 | 胡生学 | Atmospheric pressure grouting pump system |
-
2015
- 2015-08-11 CN CN201510491373.8A patent/CN105152119A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2120951U (en) * | 1992-04-15 | 1992-11-04 | 湖南省桃源纺织印染厂 | Safety air-pressure petroleum device |
JP2000274600A (en) * | 1999-03-24 | 2000-10-03 | Sony Corp | Transfer method of liquid body, its device and force feeder |
US20020129938A1 (en) * | 2001-03-19 | 2002-09-19 | Darryl West | Energy-exchange pressure-elevating liquid transfer system |
CN2777341Y (en) * | 2004-11-30 | 2006-05-03 | 中国科学院上海技术物理研究所 | Automatic liquid nitrogen delivering device for aerostatic press |
CN2934872Y (en) * | 2006-07-26 | 2007-08-15 | 谭光生 | Fluid delivery device |
CN201462402U (en) * | 2009-06-04 | 2010-05-12 | 浙江兰亭高科有限公司 | Viscous material transportation and dispersion device |
CN102155617A (en) * | 2011-01-06 | 2011-08-17 | 姜孟泽 | Slurry conveying system |
CN205035080U (en) * | 2015-08-11 | 2016-02-17 | 胡生学 | Atmospheric pressure grouting pump system |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113359887A (en) * | 2021-06-11 | 2021-09-07 | 华能澜沧江水电股份有限公司 | Ultrahigh-pressure grouting pressure control device and control method |
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Application publication date: 20151216 |