CN105149723B - Soldering flux spraying device applied to intercooler core assemblies - Google Patents
Soldering flux spraying device applied to intercooler core assemblies Download PDFInfo
- Publication number
- CN105149723B CN105149723B CN201510608968.7A CN201510608968A CN105149723B CN 105149723 B CN105149723 B CN 105149723B CN 201510608968 A CN201510608968 A CN 201510608968A CN 105149723 B CN105149723 B CN 105149723B
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- screw
- guide rail
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- 230000004907 flux Effects 0.000 title claims abstract description 17
- 238000005507 spraying Methods 0.000 title abstract description 24
- 238000005476 soldering Methods 0.000 title abstract description 3
- 230000000712 assembly Effects 0.000 title abstract 4
- 238000000429 assembly Methods 0.000 title abstract 4
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 230000001681 protective effect Effects 0.000 claims abstract description 30
- 239000007921 spray Substances 0.000 claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 10
- 239000012528 membrane Substances 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims 1
- 230000033001 locomotion Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 3
- 229910000679 solder Inorganic materials 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000005570 vertical transmission Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a soldering flux spraying device applied to intercooler core assemblies. The device is mainly composed of a top platform, a horizontal sliding table, a protective window, a shelf plate, a liquid storage box, two stand columns and a base. The top platform transmits power to vertical lead screws of the two symmetrical stand columns through two bevel gear pairs and drives the horizontal sliding table to move in the vertical direction. A servo motor installed on a lifting plate drives a horizontal lead screw so that a spray nozzle assembly can be driven to move in the horizontal direction, and therefore the two-degree-of-freedom of a spray nozzle is adjustable. The liquid storage box is mainly used for storing and recycling spraying liquid. The liquid in the box is evenly stirred through motor blades and pumped to the spray nozzle through a diaphragm. Redundant spraying liquid sprinkled in the spraying process is drained through the protective window to fall to the box to be recycled. According to the device, spraying can be performed on the core assemblies in different specifications through transverse movement and lifting of the spray nozzle, the application range is wide, the production requirement of the large-batch core assemblies in different specifications can be met, and spraying efficiency and spraying quality are improved.
Description
Technical field
The invention belongs to spray equipment technical field, is related to a kind of solder flux spray equipment, more particularly to during one kind is applied to
The solder flux spray equipment of the built-in turbulent piece of cooler fuse assembly.
Background technology
Charge air cooler is important parts in vehicle turbine pressure charging system, its Main Function be by turbocharger out
High temperature and high pressure gas are cooled down before into electromotor.Its huge market demand, belongs to production in enormous quantities parts.It is cold in
In the manufacturing process of device, the fuse assembly for assembling turbulent piece was needed to turbulent piece welding flux spraying before into soldering oven.
Spray with regard to the solder flux of the built-in turbulent piece of cooler barrel assembly at present, mainly based on hand spray, its technique
Production efficiency is low, coating quality is poor, environmental pollution is serious, therefore necessary efficient solder flux painting equipment is ground
Study carefully.
Additionally, currently for also there is no public affairs on the automatic flux spraying problem market of the built-in turbulent piece of cooler barrel assembly
Opening apparatus, the Welding compound spraying coater that CN104339064A is mentioned are applied to the spraying field of solar panel, and focus on
The control of research nozzle flow；The crest welder scaling powder atomizing device that CN103111714A is mentioned is mainly used in printed circuit
Plate field, application are restricted.
The content of the invention
Present invention aims to the deficiencies in the prior art, there is provided a kind of solder flux for being applied to cooler barrel assembly
Spray equipment.The two degrees of freedom flexibility that the device is capable of achieving shower nozzle is adjustable, with spraying is steady, flexible operation the characteristics of, can show
Write improve production efficiency.
The solder flux spray equipment for being applied to cooler barrel assembly of the present invention, mainly includes：Top platform, two stand
Post, horizontal sliding table, protective window, shelve plate, reserving liquid tank and pedestal；
Top platform includes top board, horizontal polished rod and two bearing blocks being fixed on top board and motor, horizontal polished rod
Two ends are respectively arranged on two bearing blocks, and the output shaft of motor connects one end of horizontal polished rod by positive coupling.In order to
The flexural deformation that leading screw is produced because being heated is reduced, a pair of deep groove ball bearings can be installed as horizontal feed rod in bearing block
Travelling end supporting, can be provided with a pair in the bearing block of motor arrangement and be made with the angular contact ball bearing that back-to-back mode is installed
Fixing end for horizontal feed rod is supported.
Each column includes the Upright post base being fixed on pedestal and is bolted the screw-threaded shaft elevator on Upright post base.Institute
The screw-threaded shaft elevator stated includes support frame, the supporting vertical plate for being fixed on support frame one side, vertical leading screw and fixes respectively
Locating piece under locating piece and guide rail, is provided between the upper and lower locating piece of guide rail on the guide rail of supporting vertical plate upper and lower
Two vertical cylinder guide rails, the upper end of two vertical cylinder guide rails are locked with locating piece on guide rail by upper locking nut respectively,
Lower end by lower locking nut and locating piece locking under guide rail, is fixed with the supporting vertical plate above locating piece on guide rail respectively
Fixing end supporting shaft holder, is fixed with travelling end supporting shaft holder, vertical thread in the supporting vertical plate under guide rail below locating piece
The two ends of thick stick are respectively arranged on fixing end supporting shaft holder and travelling end supporting shaft holder, and leading screw spiral shell is screwed with vertical leading screw
Mother, constitutes ball guide screw nat, and lifter plate is connected with feed screw nut, and two vertical cylinder guide rails are limited through lifter plate and risen
Drop plate is only vertically slided, and the upper end of two vertical leading screws of two columns is bored by two with the two ends of horizontal polished rod respectively
Gear pair connects, and is transferred power on two vertical screw-threaded shaft elevators of column by two pairs of bevel gear pairs.
Above-mentioned motor can select electromagnetic braking motor, because ball guide screw nat is without self-locking action, particularly two
When ball-screw is that above-mentioned vertical leading screw is in vertical-transmission, under stopped status, object can decline because of deadweight, using electromagnetism
Braking motor can realize self-locking.
Horizontal sliding table includes track base, horizontal screw lead, the servomotor being fixed on track base and is connected on track base
Two horizontal rectangular rail plate bars, it is preferred to use hexagon socket countersunk flat cap head screw couple；Groove, track base are provided with the middle part of track base
Two ends are taken respectively and put on two pieces of lifter plates of two columns and fixed, and the two ends of track base fix a bearing block, water respectively
Flat leading screw is located in the middle of two horizontal rectangular guide rail bars, and two ends are respectively arranged on above-mentioned two bearing block, wherein, it is close to watch
The one end for taking motor may be arranged to fixing end supporting shaft holder, and the other end can be set to travelling end supporting shaft holder.Servo electricity
Machine drives horizontal screw lead.Lifter plate drives horizontal sliding table II to realize that vertical lifting is transported under the guide effect of vertical cylinder guide rail
It is dynamic.
Horizontal screw lead is provided with nozzle component, and nozzle component includes that nozzle rod, feed screw nut, coaxial line are nested with leading screw spiral shell
The nut bearing and the nut seat being engaged with two horizontal rectangular guide rails in female outside, feed screw nut constitute silk with horizontal screw lead
Thick stick pair of nut, with feed screw nut by screw attachment, nozzle rod top is through the groove on track base and nut for nut bearing
The threaded connection of seat bottom surface, nut seat are provided with gap tab above nut bearing therebetween, and nut seat, gap are adjusted
Full wafer and nut bearing are connected by soket head cap screw, and nozzle rod bottom is square channel-shaped, is bolted square seal ring
And the square groove matched with nozzle rod bottom, the hydrojet cavity of sealing is formed therebetween, nozzle rod lower end is provided with shower nozzle
The inlet opening that bar side wall is connected with the hydrojet cavity, if square trench bottom is provided with dry hole, each hole is built with threaded nozzle, screw thread
The cleaning and replacing of nozzle is easy in connection；Nozzle component is connected with leading screw and realizes water under the guide effect of both sides rectangular guideway
Flat transverse motion.
Shelving plate includes glove flat board and is fixed on the baffle plate of glove flat board one end；Some straight lines are provided with glove flat board
Groove, realizes the positioning to workpiece with baffle plate；Some discharge orifices are provided with glove flat board, are mainly used in the earial drainage of unnecessary hydrojet.Put
The specification for putting plate can be matched according to the specification of workpiece.
Reserving liquid tank is arranged on pedestal between two columns, including casing, hang plate, blade and the electricity on the outside of casing
Machine, on the upper lid of casing, the upper lid of casing is provided with some honeycomb holes to glove flat board screw attachment, hang plate in cantilever-shaped,
Casing side inwall is fixed in its of a relatively high one end, is provided with configured for pouring into above hang plate on the casing side side wall
The inlet of good hydrojet, lower section are provided with liquid outlet, and liquid outlet is connected with the inlet opening on nozzle component by pipeline Jing membrane pumps,
Hydrojet is made to be transported to shower nozzle by liquid outlet；Blade is arranged at below hang plate, and the output shaft of motor is stretched in casing, with leaf
Bobbin connects.
Protective window is included the transparent upper protective window connected firmly with track base bottom and is fixed on the transparent of liquid storage upper box part
Lower protective window, transparent form can be in order to observe spraying process, and upper protective window is square tubular positioned at shelving directly over plate, is covered
The area of lid prevents hydrojet spluttering, the area covered by lower protective window from being covered more than upper protective window more than the area for shelving plate
Area, so as to ensure that unnecessary hydrojet preferably can be recycled.
Multiple motors in apparatus of the present invention are connected with controller, it is possible to achieve spraying process is automatically controlled,
The device of the present invention can make liter to arrange limit switch at the two ends of the two ends of vertical cylinder guide rail and horizontal rectangular guide rail
Drop plate reaches the lifting travel limit or when nozzle component reaches traversing extreme limit of travel, can trigger limit switch, report to the police and control
System carries out adverse movement, it is ensured that the safety of vertical lifting and horizontal shifting motion.
Additionally, the device of the present invention can be directed to the product of different size, by screw-threaded shaft elevator adjusting shower nozzle and product
The optimal spraying spacing of upper surface, realizes different spray pressures by adjusting liquid outlet oil pressure and flow, by arranging level
Motor speed and reciprocating motion number of times adjust spraying rate and number of times.
The invention has the advantages that：The present invention drives ball screw assembly, to realize shower nozzle in level by servomotor
The reciprocating motion in direction, realizes positioning of the shower nozzle in vertical direction by feed rod-bis- vertical leading screw synchronization lifting mechanisms, so as to
Realize that shower nozzle two degrees of freedom flexibility is adjustable, specification of workpieces is applied widely, simultaneously more than one piece workpiece can be sprayed, meet spraying
The stationarity of device and the requirement on flexibility of operation, significantly improve production efficiency and coating quality；Additionally, apparatus of the present invention
In, the recycling of unnecessary hydrojet not only effectively improves the working environment of spraying operation plant area, is conducive to workshop
Management, but also reduce the discharge of chemical hydrojet, environmentally friendly, resources conservation.
Description of the drawings
Fig. 1 is the structural representation of the spray equipment of the present invention；
Modular construction schematic diagrams of the Fig. 2 for top platform；
Modular construction schematic diagrams of the Fig. 3 for column；
Structural representations of the Fig. 4 for screw-threaded shaft elevator；
Structural representations of the Fig. 5 for horizontal sliding table；
Structural representations of the Fig. 6 for the track base in horizontal sliding table；
Fig. 7 is the structural representation of the nozzle component of the present invention, is (a) outside schematic diagram, is (b) sectional view；
Fig. 8 is the structural representation for shelving plate；
Fig. 9 is schematic diagram when spraying to workpiece；
Structural representations of the Figure 10 for reserving liquid tank；
In figure：Ith, top platform；IIth, horizontal sliding table；IIIth, protective window；IVth, shelve plate；Vth, reserving liquid tank；VIth, uprights
Part；VIIth, pedestal；
1st, top board；2nd, 5,24 is bevel gear pair；3rd, horizontal polished rod；4-1,4-2 are bearing block；6th, positive coupling；7th, electricity
Machine；8th, screw-threaded shaft elevator；9th, lifter plate；10th, bolt；11st, Upright post base；12nd, fixing end supporting shaft holder；13rd, upper locking nut；
14th, locating piece on guide rail；15th, vertical leading screw；16th, 17, vertical cylinder guide rail；18th, feed screw nut；19th, support frame；20th, lead
Locating piece under rail；21st, lower locking nut；22nd, move about end supporting shaft holder；23rd, servomotor；25th, horizontal screw lead；26th, shower nozzle
Component；27th, horizontal rectangular rail plate bar；28th, track base；29th, upper protective window；30th, nut seat；31st, gap tab；32、
Nut bearing；33rd, feed screw nut；34th, nozzle rod；35th, nozzle；36th, workpiece；37th, baffle plate；38th, glove flat board；39th, lower protection
Window；40th, casing；41st, inlet；42nd, hang plate；43rd, blade；44th, liquid outlet；45th, motor；46th, electric machine support；47th, support
Riser；48 square seal rings；49th, square groove.
Specific embodiment
Below in conjunction with the accompanying drawings to a kind of automatic flux spray equipment for being applied to cooler barrel assembly proposed by the present invention
Structural principle and operation principle be described further.
The solder flux spray equipment for being applied to cooler barrel assembly of the present invention, mainly includes：Top platform I, two stands
Post VI, horizontal sliding table II, protective window III, shelve plate IV, reserving liquid tank V and pedestal VII；
Top platform I includes top board 1, horizontal polished rod 3 and two bearing blocks 4-1,4-2 being fixed on top board 1 and electromagnetism
Braking motor 7, the two ends of horizontal polished rod 3 are respectively arranged on two bearing blocks 4-1,4-2, the output shaft of electromagnetic braking motor 7
One end of horizontal polished rod 3 is connected by positive coupling 6.A pair of deep groove ball bearings can be installed to make in the bearing block 4-1
For the travelling end supporting of horizontal feed rod 3, a pair can be provided with the bearing block 4-2 of the arrangement of motor 7 and pacified in back-to-back mode
The angular contact ball bearing of dress is supported as the fixing end of horizontal feed rod 3, this support pattern can reduce horizontal polished rod because being heated and
The flexural deformation of generation.
The leading screw that each column VI includes the Upright post base 11 being fixed on pedestal VII and is connected in bolt 10 on Upright post base
Elevator 8.Described screw-threaded shaft elevator 8 includes support frame 19, the supporting vertical plate 47 for being fixed on 19 one side of support frame, erects
Raw silk rings thick stick 15 and locating piece 20 under locating piece 14 and guide rail is individually fixed on the guide rail of supporting vertical plate upper and lower, in guide rail
Two vertical cylinder guide rails 16,17 are installed between locating piece 20 under upper locating piece 14 and guide rail, two vertical cylinder guide rails 16,
17 upper end is locked with locating piece on guide rail 14 by upper locking nut 13 respectively, and lower end passes through lower locking nut 21 and leads respectively
Under rail, locating piece 20 is locked, and in the supporting vertical plate above locating piece 14 on guide rail is fixed with fixing end supporting shaft holder 12,
Travelling end supporting shaft holder 22 is fixed with supporting vertical plate under guide rail below locating piece 20, the two ends of vertical leading screw 15 are pacified respectively
Loaded on fixing end supporting shaft holder 12 and travelling end supporting shaft holder 22, feed screw nut 18 is screwed with vertical leading screw 15, is constituted
Ball guide screw nat, lifter plate 9 are connected with feed screw nut 18, and two vertical cylinder guide rails 16,17 are limited through lifter plate 9
Lifter plate 9 is only vertically slided, and the upper end of two vertical leading screws 15 of two columns VI is led to the two ends of horizontal polished rod 3 respectively
The connection of two bevel gear pairs 2,5 is crossed, is transferred power on two vertical screw-threaded shaft elevators of column by two pairs of bevel gear pairs.
As vertical leading screw mainly receives responsive to axial force, the power to be mainly derived from 2,5 turns of bevel gear pair in transmission process
When dynamic the drivewheel axial compressive force downward to driven pulley and carry horizontal sliding table II, protective window III lifter plate 9 to leading screw to
Under axial compressive force；Leading screw draw ratio used is big in addition, belongs to elongate rod, therefore in order to avoid leading screw can be sent out under axial
Leading screw is fixed in the way of pull bar stress, i.e. leading screw upper end employing fixing end by life obvious flexural deformation here
Using travelling end supporting shaft holder 22, this support pattern, supporting shaft holder 12, lower end ensure that leading screw only can be sent out in the axial direction
The small stretcher strain of life so as to effectively reduce leading screw stress, improves transmission accuracy, and improves without there is obvious flexural deformation
The stability and service life of lead screw transmission.The cylindrical guide coefficient of friction is little, it is not necessary to which Jing often lubricates, axial carrying capacity
It is strong and install, it is easy to maintenance.
Horizontal sliding table II includes track base 28, horizontal screw lead 25, the servomotor 23 being fixed on track base 28 and with interior
Hexagonal sunk screw is connected in two horizontal rectangular rail plate bars 27 on track base 28；Groove is provided with the middle part of track base 28,
Track base two ends are taken respectively and put on two pieces of lifter plates 9 of two columns VI and fixed, and the two ends of track base 28 fix one respectively
Individual bearing block, horizontal screw lead 25 are located in the middle of two horizontal rectangular guide rail bars 27, and two ends are respectively arranged in above-mentioned two bearing
On seat, wherein, near motor arrangement is fixing end supporting shaft holder, and the other end is travelling end supporting shaft holder.In this example,
Servomotor 23 drives horizontal screw lead 25 by bevel gear pair 24.Lifter plate 9 is driven under the guide effect of vertical cylinder guide rail
Horizontal sliding table II realizes that vertical lifting is moved.From rectangular slide guide rail, it is due to its large carrying capacity, is simple to manufacture, is suitable for
The frequent reciprocating spraying operation in the present invention, couples guide rail bar using hexagon socket countersunk flat cap head screw and track base is easy for
Which is changed after guide rail bar abrasion.
Horizontal screw lead 25 is provided with nozzle component 26, and nozzle component 26 includes nozzle rod 34, feed screw nut 33, coaxial line set
Put the nut bearing 32 on the outside of feed screw nut 33, and the nut seat 30 that is engaged with two horizontal rectangular guide rails 27, leading screw spiral shell
Female 33 constitute screw pair with horizontal screw lead 25, and with feed screw nut 33 by screw attachment, nozzle rod 34 is pushed up nut bearing 32
End is threadedly coupled through the groove on track base 28 with 32 bottom surface of nut bearing, and nut seat 30 is located above nut bearing 32,
Gap tab 31 is provided between the two, and nut seat 30, gap tab 31 and nut bearing 32 are connected by soket head cap screw,
34 bottom of nozzle rod is square channel-shaped, the square groove for being bolted square seal ring 48 and matching with 34 bottom of nozzle rod
49, the hydrojet cavity of sealing is formed therebetween, 34 lower end of nozzle rod is provided with shower nozzle bar side wall is connected with the hydrojet cavity
Inlet opening, if square trench bottom is provided with dry hole, built with threaded nozzle 35, the cleaning of nozzle and more is easy in threaded connection in each hole
Change；Nozzle component 26 is connected with leading screw 25 and realizes that under the guide effect of both sides rectangular guideway 27 horizontal shifting is moved.
The effect of gap tab 31 is：When horizontal sliding table II is installed, horizontal screw lead and servomotor are first installed,
Ensure nut seat is installed again under the leading screw axis installation requirement symmetrical and parallel with track base bottom surface with track base two sides.In peace
After installing leading screw, the relative size of guide rail surface, nut abutment surface and leading screw axial line on center vertical direction is fixed, with
Nut seat thickness forms vertical direction dimension chain together, to avoid causing leading screw to bend because dimension chain is closed, is installing
During nut must in the vertical direction increase the installation site that gap tab 31 carrys out adjusting nut seat.
Shelving plate IV includes glove flat board 38 and is fixed on the baffle plate 37 of 38 one end of glove flat board；If being provided with glove flat board
Dry straight-line groove, realizes the positioning to workpiece 36 with baffle plate；Some discharge orifices are provided with glove flat board, are mainly used in unnecessary hydrojet
Earial drainage.The specification for shelving plate can be matched according to the specification of workpiece.
Reserving liquid tank V is arranged on pedestal VII between two columns, including casing 40, hang plate 42, blade 43 and be located at case
The motor 45 of external side, on the upper lid of casing, the upper lid of casing is provided with some honeycomb holes to the screw attachment of glove flat board 38, inclines
In cantilever-shaped, casing side inwall is fixed in its of a relatively high one end to swash plate 42, above hang plate 42 on the casing side side wall
Being provided with and liquid outlet 44 being provided with for the inlet 41, lower section for pouring into configured good hydrojet, liquid outlet 44 passes through pipeline Jing membrane pumps
Be connected with the inlet opening on nozzle component 26, make hydrojet shower nozzle is transported to by liquid outlet；Blade 43 is arranged at hang plate 42
Lower section, motor 45 are placed on electric machine support 46, and its output shaft is stretched in casing, is connected with sharf, and hang plate 42 can increase
The flow distance of feed liquor and recovered liquid, stirring action of the blade 43 to hydrojet in addition, so that hydrojet can mix more to fill
Point, concentration is more uniform.
Protective window III is included the transparent upper protective window 29 connected firmly with 28 bottom of track base and is fixed on liquid storage upper box part
Transparent lower protective window 39, the tubular that is square of upper protective window 29 are located at and shelve the area that directly over plate, covered more than shelving plate
Area, the area covered more than upper protective window by the area covered by lower protective window 39.
The top platform I transfers power to the vertical leading screw of two symmetrical columns VI through two pairs of bevel gear pairs 2,5
On, drive horizontal sliding table II to move in vertical direction, servomotor 23 on lifter plate drive horizontal screw lead 25 so as to
Drive nozzle component to move in the horizontal direction, that is, realize that shower nozzle two degrees of freedom is adjustable.The reserving liquid tank V is mainly used in storage simultaneously
Hydrojet is reclaimed, and liquid carries out uniform stirring through motor blade in case, and shower nozzle is delivered to by membrane pump, splashes in spraying process
The unnecessary hydrojet spilt is recycled by dropping down onto in case under III drain of the protective window.
Specifically, when device of the invention works, the workpiece of a certain specification is mounted in and shelves plate by protective window 29 in opening
On IV and it is positioned on reserving liquid tank V, protective window 29 in closing, opens motor 7 and drive horizontal polished rod 3, horizontal polished rod 3 to pass through two
Bevel gear pair is transferred power on the vertical screw-threaded shaft elevator 8 of two symmetrical columns, horizontal sliding table II is in screw-threaded shaft elevator
Two vertical cylinder guide rails 16,17 guide effect under realize that vertical lifting is moved, with adjusting shower nozzle component 26 and workpiece
Upper surface reaches optimal spraying spacing.After the completion of shower nozzle is adjusted, outside is injected in reserving liquid tank by inlet 41 and is prepared
Hydrojet, drive blade 43 to carry out uniform stirring to hydrojet in case by motor 45, liquid outlet 44 by pipeline Jing membrane pumps with
Inlet opening connection on nozzle component 26, hydrojet are transported to shower nozzle by liquid outlet 44 and are sprayed, and open servomotor 23
Horizontal screw lead 25 is driven to realize shower nozzle reciprocating motion in the horizontal direction, so as to pass through the rotating number of times and rotating speed of controlled motor
Spraying rate and number of repetition can just be controlled.The hydrojet of unnecessary hydrojet and splash in protective window is passed through shelves plate
Discharge orifice and reserving liquid tank upper surface honeycomb hole flow into reserving liquid tank in carry out recycling.
Claims (4)
1. the automatic flux spray equipment of cooler barrel assembly is applied to, it is characterised in that the device mainly includes top horizontal
I, two columns VI of platform, horizontal sliding table II, protective window III, shelve plate IV, reserving liquid tank V and pedestal VII；
Top platform I include top board (1), horizontal polished rod (3) and two bearing blocks (4-1,4-2) being fixed on top board (1) and
Motor (7), the two ends of horizontal polished rod (3) are respectively arranged on two bearing blocks (4-1,4-2), and the output shaft of motor (7) passes through
Positive coupling (6) connects one end of horizontal polished rod (3)；
Each column VI includes the Upright post base (11) being fixed on pedestal VII and is connected in the silk on Upright post base by bolt (10)
Thick stick elevator (8), screw-threaded shaft elevator (8) including support frame (19), be fixed on the supporting vertical plate of support frame (19) one side
(47), vertical leading screw (15) and being individually fixed on the guide rail of supporting vertical plate upper and lower is positioned under locating piece (14) and guide rail
Block (20), is provided with two vertical cylinder guide rails (16,17), two vertical cylinders between the upper and lower locating piece of guide rail (14,20)
The upper end of guide rail (16,17) is locked with locating piece (14) on guide rail by upper locking nut (13) respectively, under lower end passes through respectively
Locking nut (21) and locating piece (20) locking under guide rail, are fixed with the supporting vertical plate above locating piece (14) on guide rail
Fixed end supporting shaft holder (12), is fixed with travelling end supporting shaft holder in the supporting vertical plate under guide rail below locating piece (20)
(22), the two ends of vertical leading screw (15) are respectively arranged in fixing end supporting shaft holder (12) and travelling end supporting shaft holder (22)
On, feed screw nut (18) is screwed with vertical leading screw (15), lifter plate (9) is connected with feed screw nut (18), and two vertical cylinders
Guide rail (16,17) causes lifter plate (9) only vertically to be slided through lifter plate (9), two vertical leading screws of two columns VI
(15) upper end is connected by two bevel gear pairs (2,5) with the two ends of horizontal polished rod (3) respectively；
Horizontal sliding table II include track base (28), horizontal screw lead (25), the servomotor (23) being fixed on track base (28) and
Two parallel horizontal rectangulars rail plate bar (27)；Groove is provided with the middle part of track base (28), track base two ends are taken respectively and put
On two pieces of lifter plates (9) of two columns VI and fixed, the two ends of track base (28) fix a bearing block, horizontal screw lead respectively
(25) in the middle of two horizontal rectangular guide rail bars (27), and two ends are respectively arranged on above-mentioned two bearing block, servomotor
(23) drive horizontal screw lead (25)；
Horizontal screw lead (25) is provided with nozzle component (26), and nozzle component (26) includes nozzle rod (34), feed screw nut (33), same
The spiral shell that axis is nested with the nut bearing (32) on the outside of feed screw nut (33) and is engaged with two horizontal rectangular guide rail bars (27)
Female seat (30), feed screw nut (33) constitute screw pair, nut bearing (32) and feed screw nut (33) with horizontal screw lead (25)
By screw attachment, nozzle rod (34) top is threadedly coupled through the groove on track base (28) with nut bearing (32) bottom surface,
Nut seat (30) is provided with gap tab (31) above nut bearing (32) therebetween, and nut seat (30), gap are adjusted
Full wafer (31) and nut bearing (32) are connected by soket head cap screw, and nozzle rod (34) bottom is square channel-shaped, is connected by bolt
The square groove (49) for connecing square seal ring (48) and matching with nozzle rod (34) bottom, forms therebetween the fluid ejection chamber of sealing
Body, nozzle rod (34) lower end are provided with the inlet opening that shower nozzle bar side wall is connected with the hydrojet cavity, and square groove (49) bottom is provided with
If dry hole, each hole is built with threaded nozzle (35)；
Shelving plate IV includes glove flat board (38) and is fixed on the baffle plate (37) of glove flat board (38) one end；On glove flat board (38)
Some straight-line grooves are provided with, and the positioning to workpiece (36) are realized with baffle plate (37)；Some discharge orifices are provided between straight-line groove；
Reserving liquid tank V is arranged on pedestal VII between two columns, including casing (40), hang plate (42), blade (43) and is located at
Motor (45) on the outside of casing, the upper lid of casing (40) are provided with some honeycomb holes, and in cantilever-shaped, which is of a relatively high for hang plate (42)
Casing side inwall is fixed in one end, is being provided with for pouring into configured good hydrojet on the casing side side wall above hang plate (42)
Inlet (41), lower section be provided with liquid outlet (44), liquid outlet (44) is by pipeline Jing membrane pumps and nozzle component (26)
Inlet opening connects, and blade (43) is arranged at below hang plate (42), and the output shaft of motor (45) is stretched in casing, connects with sharf
Connect；
Protective window III is included the transparent upper protective window (29) connected firmly with track base (28) bottom and is fixed on liquid storage upper box part
Transparent lower protective window (39), upper protective window (29) tubular that is square are located at and shelve the area that directly over plate, covered more than putting
The area of plate is put, the area covered by lower protective window (39) is more than the area covered by upper protective window.
2. the automatic flux spray equipment for being applied to cooler barrel assembly according to claim 1, it is characterised in that institute
The motor (7) stated is electromagnetic braking motor.
3. the automatic flux spray equipment for being applied to cooler barrel assembly according to claim 1, it is characterised in that institute
Two horizontal rectangulars rail plate bar (27) stated are connected on track base (28) with hexagon socket countersunk flat cap head screw.
4. the automatic flux spray equipment for being applied to cooler barrel assembly according to claim 1, it is characterised in that institute
In two bearing blocks (4-1,4-2) stated, the bearing block near motor (7) adopts fixing end supporting shaft holder, away from motor (7)
Bearing block using travelling end supporting shaft holder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510608968.7A CN105149723B (en) | 2015-09-22 | 2015-09-22 | Soldering flux spraying device applied to intercooler core assemblies |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510608968.7A CN105149723B (en) | 2015-09-22 | 2015-09-22 | Soldering flux spraying device applied to intercooler core assemblies |
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| Publication Number | Publication Date |
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| CN105149723A CN105149723A (en) | 2015-12-16 |
| CN105149723B true CN105149723B (en) | 2017-04-26 |
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| CN201510608968.7A Expired - Fee Related CN105149723B (en) | 2015-09-22 | 2015-09-22 | Soldering flux spraying device applied to intercooler core assemblies |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107253403A (en) * | 2017-07-20 | 2017-10-17 | 禹州市新光铸造有限公司 | A kind of automatic nameplate spraying device for pipeline processing |
| CN107803566A (en) * | 2017-11-27 | 2018-03-16 | 江苏龙禾轻型材料有限公司 | Brazing flux spray equipment and its application method |
| CN109453917B (en) * | 2018-11-07 | 2021-08-10 | 惠州市永新满堂红家具有限公司 | Dull and stereotyped paint spraying apparatus of padauk that stability is good |
| CN109287058A (en) * | 2018-11-08 | 2019-01-29 | 南京农业大学 | A kind of cold sterilization core apparatus of high voltage electric field low temperature plasma |
| CN117359078B (en) * | 2023-12-06 | 2024-02-23 | 四川钛程钛业有限公司 | Explosion welding device and explosion welding method for marine titanium steel composite board |
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| CN1475346A (en) * | 2002-08-02 | 2004-02-18 | ������������ʽ���� | Drop Spraying device, electrooptical-device mfg. method, electrooptical device and electronic apparatus |
| CN101176866A (en) * | 2006-09-22 | 2008-05-14 | 索尼株式会社 | Coating device, installation device, coating method, electric component as well as manufacturing method thereof |
| CN201120513Y (en) * | 2007-11-27 | 2008-09-24 | 东莞市众信电子涂装自动化设备厂 | Automatic tin soldering machine |
| TW201036705A (en) * | 2009-04-10 | 2010-10-16 | Hon Hai Prec Ind Co Ltd | Flux spraying system and method therefor |
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| CN1475346A (en) * | 2002-08-02 | 2004-02-18 | ������������ʽ���� | Drop Spraying device, electrooptical-device mfg. method, electrooptical device and electronic apparatus |
| CN101176866A (en) * | 2006-09-22 | 2008-05-14 | 索尼株式会社 | Coating device, installation device, coating method, electric component as well as manufacturing method thereof |
| CN201120513Y (en) * | 2007-11-27 | 2008-09-24 | 东莞市众信电子涂装自动化设备厂 | Automatic tin soldering machine |
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| CN105149723A (en) | 2015-12-16 |
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