CN105148608B - Intelligent servo lubricating oil purifier - Google Patents

Abstract

The invention provides an intelligent servo lubricating oil purifier. The intelligent servo lubricating oil purifier comprises an oil return chamber, an independent primary filtering chamber arranged in the oil return chamber, an oil purifying and storing chamber, an electronic control chamber, an oil purifying device for purifying lubricating oil, and a lubricating oil injecting device arranged in the oil purifying and storing chamber, wherein the height of the oil return chamber is larger than that of the oil purifying and storing chamber. According to the intelligent servo lubricating oil purifier, according to the liquid gravity pressure difference principle, old lubricating oil is forcedly deposited twice in a cavity A201 and an old oil recycling and purifying treatment chamber and filtered twice through a filter element A01 and a filter element A03 in the old oil recycling and purifying treatment chamber and the oil purifying and storing chamber, and the effective oil-water separation, the automatic filtering and purifying of old lubricating oil and the intelligent detection and monitor of the device running process are achieved. The lubricating of a forming machine device such as an injection molding machine or a die-casting machine or the like is better guaranteed, and the lubricating oil purifying and recycling effect is better.

Description

Intelligent servo lubricates oil conditioner

Technical field

The present invention relates to the lubrication field of energy-saving technology of injection machine/die casting machine and lubrication oil conditioner technical field, especially relate to And a kind of Intelligent servo lubricates oil conditioner.

Background technology

Chinese Patent Application No. 201310133858.0, denomination of invention lube oil purification circulating device disclose a kind of lubrication Oil purification circulating device, as shown in figure 1, it includes：Waste oil room 100, filter chamber 200, primary oil revolute chamber 300 and absolute oil room 400. It is provided with the 3rd dividing plate 31 between primary oil revolute chamber 300 and absolute oil room 400, and for connecting the He of primary oil revolute chamber 300 The absolute oil control 32 of absolute oil room 400, filter chamber 200 is divided into by the first dividing plate 11 and second partition 21, in the first dividing plate 11 and second Filtration laminate 22 is provided between dividing plate 21, the filter cloth that laminate 22 is enclosed with filter pulp is filtered.

But, above-mentioned lube oil purification unit its filtration, purification effect on driving birds is not good, with following technological deficiency.

1. without Intellectualized monitoring alarm control circuit and warning text prompt signal output.

2. absolute oil control circuit and lubrication control circuit have not been effectively combined using computer and singlechip technology Come, carry out absolute oil and greasing effective control detection and Intellectualized monitoring is reported to the police.Can not be networked the lubrication of ancillary equipment Control circuit, it is impossible to which the lubrication output to original equipment carries out comprehensive effective monitoring.

3. oil-water separation is undesirable, without design profit sensor special and single-chip microcomputer sequencing contro, when first oiling With oil mass it is inaccurate when equipment can lubricating oil be carried out misprinting putting action.Oil-water separation can not be control effectively.

4. small product size is limited to the impact of product structure, and small product size takes up room greatly very much, small product size is caused greatly very much First oiling uses oil mass excessive.

5. small product size is limited to the impact of product structure, the new old product contrast of equal overall dimensions, the effect of oil-water separation Fruit and processing capacity, the effective filtration area and filtration duration of filter element, Intelligent servo lubrication oil conditioner newly developed has significantly Advantage.

6. small product size is limited to the impact of product structure, is between the storage of oil revolute chamber, clean room and absolute oil same Elevation of water, each other without high low head, pressure when causing old oil to filter is too little, and filter effect is undesirable, needs Jing Often clean filter element.

7. the filter cloth that product is used does not allow easy cleaning, and recycling rate of waterused is low, and the filter element that the layout of original product structure is used is torn open Dress cleaning is inconvenient.

8. product bottom is Graphic Design, and the amount of liquid that oil-water separation is processed is too small, and lubrication oil amount is caused on the contrary Bigger than normal, effect is not ideal.

9. product function is single, only the purification of lubricating oil, without oiling intelligent control circuit.Draining uses electromagnetism Valve, can only draining downwards, drainage processing method convenience is inadequate.

The content of the invention

For this purpose, the technical problem to be solved is：There is provided a kind of Intelligent servo lubrication oil conditioner so that injection The lubrication of the shaping machine of machine/die casting machine etc. is more secure, and it is more preferable that lube oil purification recycles effect.

Then, the invention provides a kind of Intelligent servo lubricates oil conditioner, including：Oil revolute chamber A100, it is arranged on oil revolute chamber It is primary filter room A200, absolute oil locker room B100, electric control chamber C100 inside A100, net for being arranged on oil revolute chamber A100 inside The oil purifier for changing lubricating oil and the injection device of lubricating oil being arranged in absolute oil locker room B100 are high on oil revolute chamber's A100 height In absolute oil locker room B100, separated by Z-type draining plate E01 between two Room, and through check valve B06 and accurate precision Filter element A03 Catheter be connected；

Primary filter room A200 is separated into the first cavity volume by L-type drain dividing plate A02 inside the primary filter room A200 A201 and the second cavity volume A202, two cavity volumes are connected by the space that L-type drain dividing plate A02 bottoms reserve；Old lubricating oil return Pipeline G01 is open above the first cavity volume A201, and magnetic filter element A01 is provided with the second cavity volume A202, the filter element lower section Connected with the lower section of the second cavity volume A202 by pipeline；Circular trough A300 is provided with oil revolute chamber A100, is set in circular trough A300 It is equipped with double-deck precision Filter element A03 of the height higher than the circular trough；The oil revolute chamber A100 lower sections are provided with for controlling oil The profit sensors A 04 of water separation detection, oil revolute chamber A100 top be provided with for detect oil revolute chamber A100 highests safety levels and The the first level sensor A05 whether synchronous detecting oil revolute chamber A100 inner filter cores block；Be provided with absolute oil locker room B100 for Detection absolute oil room B100 highests safety levels and the second level sensor B08 of synchronous detection equipment oil leak, absolute oil locker room It is provided with B100 for detecting absolute oil room B100 minimum safes liquid level and the 3rd liquid level for the blocking of synchronous detecting oil returning tube Induction apparatuss B09；The profit sensors A 04, the first level sensor A05, the second level sensor B08, the sensing of the 3rd liquid level Device B09 is electrically connected with electric control chamber C100, the cavity volume position for being located different between them, and according to respective running environment sensing letter is sent Number, the signal of different condition is combined into, each signal is sent to electric control chamber C100 process；The electric control chamber C100 is used In the signal for receiving oil purifier, oiling device and peripheral device are sent, Jing main circuits control module C05 inside single-chip microcomputer The program of setting carries out after logical operationss sending action signal instruction to cleaning used lubricating oil device, oiling device and warning system Device and display device；

Injection device of lubricating oil includes：Fuel motor B01, gear pump B05, asynchronous servo-driven module C04 and pressure are passed Sensor system B02；Fuel motor B01 be servo drive motor, electrically connect with fuel motor B01 for controlling the servo The circuit of motor is asynchronous servo control circuit C04.

As the multi-functional central controlled optimal way of one kind, the on and off switch of electrical connection is provided with the electric control chamber C100 C01, switch power module C02, IO input/output module C03, asynchronous servo-driven module C04, main circuit control module C05 and Display module C06, be electrically connected work between them.

As a kind of optimal way of intelligent multi-purpose machine, main circuit control module C05 in the electric control chamber C100 Single-chip microcomputer sequential control circuit and program control logic circuit are provided with, for lubrication refueling process and absolute oil process and at one Detection monitoring and control are synchronized in single chip circuit, two kinds of purposes synchronization works of refueling process and the integration of absolute oil process are realized The overall intelligenceization control of work and monitoring.

Used as a kind of raising filter effect and the optimal way of convenient cleaning filter element, the filter element A01 is columnar filter Core, filter element main body A 01 is the stainless steel filtering net of the mesh of 50 mesh -100, and filter element A01 is arranged on second for vertical fuel-displaced mouth down up and down In cavity volume A202, the filter element bottom is connected by a thread pipe with the lower section of the second cavity volume A202.

Used as a kind of raising filter effect and the optimal way of convenient cleaning filter element, the circular trough A300 vertically sets up and down Put in oil revolute chamber's A100 cavity volumes, precision Filter element A03 is arranged in circular trough A300 for vertical fuel-displaced mouth down up and down, essence Close filter element A03 main bodys for the mesh of 150 mesh of cylindrical double structure -200 rustless steel double-layer leaching net, the filter element bottom be thread pipe simultaneously Connected with absolute oil locker room B100 by a catheter.

As a kind of optimal way of convenient draining, it is additionally provided with for connecting draining pump B07's in oil revolute chamber A100 bottoms First filter element A06, the draining pump B07 being connected with the first filter element A06 is opened on absolute oil locker room B100's by pipeline B10 Thus top, the water isolated can be discharged to where most convenient.

As a kind of easy way of plant maintenance work, it is additionally provided with for changing old oil or setting in oil revolute chamber A100 bottoms For the tapping valve A07 of manual discharge opeing when safeguarding.

Used as a kind of optimal way, oil revolute chamber A100 and absolute oil locker room B100 bottoms are stepped structure.

Used as a kind of optimal way of easy cleaning primary filter indoor soil, primary filter room A200 is independent volume Body, in this volume body filter element A01 is provided with, and this volume directly can take out from oil return room, convenient and swift can be cleared up and be outwelled Dirt in this volume body.

Used as a kind of optimal way, the detection profit device used by the oil revolute chamber A100 interior oils water sensor A04 is Apparatus body of one density at 0.88-0.96 gram/cc.

Fuel motor B01 and pressure sensor systems B02 are electrically connected with electric control chamber C100；The oiling fuel motor Gear pump B05, pressure sensor systems B02, pressure display instrument device B04 and the safety relief valve B03 that B01 is connected is between them Interconnected by pipeline and be lubricated oiling work.

As a kind of optimal way to the monitoring of equipment absolute oil course of work effective detection, first level sensor A05, the second level sensor B08, the 3rd level sensor B09 are electrically connected with electric control chamber C100, the difference being located between them Each combination condition signal for going out under the Intelligent servo lubrication various operation conditions of oil conditioner of cavity volume location sensitive, then signal Send electric control chamber C100 to, the program of main circuit control module C05 inside single-chip microcomputer setting is patrolled in electric control chamber C100 After collecting computing, it is capable of achieving the condition monitoring to equipment oil leakage, the blocking of oil conditioner filter element, oil return blockage etc. and sends warning Word and process text prompt.

As a kind of optimal way to the monitoring of equipment lubrication output parameter effective detection, main electricity in the electric control chamber C100 Lubrication signal and equipment run signal that road control module C05 is sent by reception external equipment, through main circuit control module The program of C05 inside single-chip microcomputer setting is carried out after logical operationss, is capable of achieving to the various running statuses of original equipment greasing and profit The detection of sliding parameter and monitor and send warning word and process text prompt.

As the optimal way that one kind of multiple control models are selected, the main circuit control module in the electric control chamber C100 C05 is voluntarily controlled by its internal selecting switch control, the lubrication work being capable of achieving under both of which, greasing by original equipment The output of system lubrication and greasing are lubricated the output of the circuit system control lubrication of oil conditioner by Intelligent servo.

As a kind of optimal way to lubricating oiling course of work effective detection and monitoring, in the electric control chamber C100 The detection that main circuit control module C05 is sent by its inner setting program, pressure sensor systems B02 and peripheral auxiliary switch Signal carries out calculation process, is capable of achieving the detection to various lubricating system lubrication failures and sends warning word and process word to carry Show.

When the single-chip microcomputer setting of profit sensors A 04, the second level sensor B08 and main circuit control module C05 inside When the oil-water separation clarification time meets control condition, then after single-chip microcomputer inner setting program carries out logical operationss, it is capable of achieving Oil-water separation and the control of drainage works.

Intelligent servo of the present invention lubricates oil conditioner, by the way that filter chamber is arranged in oil return room and oil revolute chamber is high Degree is set above the height of absolute oil locker room, and the first cavity volume A201 and the second cavity volume are separated into by drain dividing plate inside filter chamber A202, old lubricating oil return pipeline tapping is provided with magnetic filter element above the first cavity volume A201 in the second cavity volume A202 A01, is provided with circular trough in oil return room, double-deck precision Filter element A03 of the height higher than the groove, profit are provided with circular trough With liquid gravity pressure drop principle so that old lubricating oil is in old recovery of oil cleaning processing chamber and absolute oil storage interior through first Precipitation, the multistage filtering of filter element A01 and precision Filter element A03 are forced twice in cavity volume A201 and old recovery of oil purified treatment room, And by the Based Intelligent Control of main circuit control module C05 single chip circuit, realize the efficiently separating of profit, old lubricating oil Automatic fitration purification and the control of greasing effectiveness.So that the lubrication of the shaping machine of injection machine/die casting machine etc. is more Secure, it is more preferable that lube oil purification recycles effect.

Description of the drawings

Fig. 1 is lube oil purification circulating device structural representation in prior art；

Fig. 2 is Intelligent servo lubrication oil conditioner structural representation described in the embodiment of the present invention；

Fig. 3 is Intelligent servo lubrication oil conditioner electric part structural representation described in the embodiment of the present invention.

Specific embodiment

Below, describe the present invention with reference to accompanying drawing.

As shown in Figure 2 and Figure 3, a kind of Intelligent servo lubrication oil conditioner is present embodiments provided.Including oil revolute chamber A100, return Independent primary filter chamber A200, absolute oil locker room B100, electric control chamber C100, oil revolute chamber A100 inside purification inside grease chamber A100 Injection device of lubricating oil in the oil purifier and absolute oil locker room B100 of lubricating oil, electric control chamber C100 is in absolute oil locker room B100 Top, the orderly left and right two parts rectangular tank of oil revolute chamber A100 and absolute oil locker room B100 composition height, oil revolute chamber A100 is high In absolute oil locker room B100, separated and through check valve B06's and accurate precision Filter element A03 by Z-type draining plate E01 between two Room Catheter is connected；

Primary filter room A200 is separated into the first cavity volume A201 by L-type drain dividing plate A02 inside the A200 of primary filter room The space connection reserved by L-type drain dividing plate A02 bottoms with the second cavity volume A202, two cavity volumes, old lubricating oil return pipeline G01 is open above the first cavity volume A201, is provided with magnetic filter element A01 in the second cavity volume A202, filter element main body be 50 mesh- Vertical, fuel-displaced mouth down is arranged in the second cavity volume A202 under the stainless steel filtering net of 100 mesh, more than filter element A01, the filter element bottom Connected with the lower section of the second cavity volume A202 by a thread pipe.There are a circular trough A300, circular trough A300 in oil revolute chamber A100 It is vertically arranged up and down in oil revolute chamber's A100 cavity volumes, accurate filter of the height higher than the circular trough is provided with circular trough A300 Core A03, precision Filter element A03 are arranged in circular trough A300 for vertical fuel-displaced mouth down up and down, and the main body of precision Filter element A03 is circle The rustless steel double-layer leaching net of the mesh of 150 mesh of tubular double-decker -200, the filter element lower section is connected by pipeline with absolute oil locker room B100 It is logical.Cabinet front has an observation window of liquid level F01, observes absolute oil locker room B100 internal lubrication oil level height situations.Oil revolute chamber A100 and absolute oil locker room B100 bottoms are stepped structure.It is a tapping valve A07 in oil revolute chamber A100 bottoms, for more The work of manual discharge opeing is carried out when changing old oil or plant maintenance；

Oil revolute chamber A100 installs lower section the profit sensors A 04 of a control oil-water separation detection, oil revolute chamber A100 tops The the first liquid level sense whether one detection oil revolute chamber A100 highests safety levels and detection oil revolute chamber A100 inner filter cores block is installed Device A05 is answered, this level sensor A05 of profit sensors A 04 and first is electrically connected with electric control chamber C100 internal circuits Carry out it is various under the conditions of detection work；Install in absolute oil locker room B100 a detection absolute oil room B100 highests safety levels and Second level sensor B08 of equipment oil leakage, while it is minimum that a detection absolute oil room B100 is also installed in absolute oil locker room B100 Safety levels and the 3rd level sensor B09 of detection oil returning tube blocking, profit sensors A 04, the first level sensor A05, the second level sensor B08, the 3rd level sensor B09 they by associated tracks and electric control chamber C100 internal circuits It is connected, these induction installation layouts send induced signal, each other in different cavity volume positions according to respective running environment The composite signal of composition different condition, each different signal is sent to the single-chip microcomputer inside electric control chamber C100 carries out computing Process, relevant action control signal and alarm signal are gone out by system operating circuit Jing after the software program computing inside single-chip microcomputer Number.

The present embodiment Intelligent servo lubricates oil conditioner, and draining plate E01 is a Z-shaped bending shape dividing plate, and drain dividing plate A02 is The transversally L-shaped dividing plate of the angle of one bending 120, drain dividing plate A02 lower section away from filter chamber A200 bottoms have certain height, top and Filter chamber A200 maintains an equal level, after old lubricating oil is flowed in the first cavity volume A201 by old oily oil returning tube G01, in the process of flowing downward Middle pressure carries out the precipitation of big material grainses for the first time, flows to the second cavity volume A202 through deflector D01 from lower space afterwards, There is 1 magnetic filter element A01 in second cavity volume A202, it is old oily after this primary filter and first time iron powder impurity absorption, Thread pipe from opening below by being connected is flowed in oil revolute chamber A100.A cylindrical shape is additionally provided with oil revolute chamber A100 1 mesh double-decker precision stainless steel filter element A03 of 150 mesh -200 is installed, the filter element is circle in circular trough A300, circular trough A300 Tubular upper and lower right angle setting lower section thread oral area position is connected by pipeline with right side absolute oil locker room B100, oil revolute chamber A100 and net Oily storage room B100 is connected by accurate precision Filter element A03, when the profit material after primary filter is entering oil return Behind the A100 inside of room, old oil of the oil water mixture after oil revolute chamber A100 bottoms precipitate and separate, first separation is relatively denser Liquid substance is deposited in A100 bottoms, and relatively clean lubricating oil floats via the top stream of cylindrical shape circular groove A300 to circle In groove A300, because circular trough A300 has certain height so liquid is in this flow process, fluid density is relatively large Circular groove A300 lower sections can be deposited in some impurity, old oil is in circular groove A300 through two grades of accurate magnetic precision Filter element A03 mistakes After filter, by its connected pipeline stream in absolute oil storage room B100.

The present embodiment Intelligent servo lubricates oil conditioner, and there is 1 control profit point of profit sensors A 04 oil revolute chamber A100 lower sections From detection work.Oil revolute chamber A100 lower sections have 1 the first filter element A06, this filter element to be connected to draining pump.Old oil is by strong for the first time After system precipitation again in one-level magnetic coarse filtration arrival oil revolute chamber A100, according to the different characteristic of profit density, liquid flowing Profit objectionable intermingling characteristic under characteristic, normal temperature and pressure, the control of oil-water separation clarification time and profit biography through single-chip microcomputer setting The control of sensor；A, when profit sensors A 04 senses the signal of water outlet and sends main circuit control module C05 to, now monolithic Machine proceeds by the timework of oil-water separation time, when the clarification time timing of single-chip microcomputer inner setting is completed, and through mould Block C05 inside Single Chip Microcomputer (SCM) program sends drain command signal discharge water pump B07, passes through sensors A 04, check valve again after processing The water assisted in control, the first filter element A06, the draining pump B07 pipeline B10 discharge volumes related to its of B06；B, when profit pass The signal of sensor A04 sensing water outlets simultaneously sends main circuit control module C05 to, and now single-chip microcomputer proceeds by the oil-water separation time Timework, in timing course when the second level sensor B08 has sensed signal, single-chip microcomputer timer expiration, now Drain command signal discharge water pump B07 is sent after module C05 inside Single Chip Microcomputer (SCM) program is processed, pass through sensors A 04, list again To the water assisted in control, the first filter element A06, the draining pump B07 pipeline B10 discharge volumes related to its of valve B06；C, work as row If process the second level sensor B08 of water has sensed always signal, this induced signal sensing duration exceedes in single-chip microcomputer The draining alarm timer periods of another setting, control circuit system can send equipment oil leakage or oil conditioner is more while draining The alarm signal of oil.

Equipment oil leakage detects alarm, oil revolute chamber A100 tops highest safety first level sensor A05, absolute oil storage Room B100 highests Level Detection the second level sensor B08, when the first level sensor A05 and the second level sensor B08 it is same When send main circuit control module C05 when having signal to, Jing main circuits control module C05 inside single-chip microcomputer carries out sequential operation Afterwards, it is controlled by it circuit system and sends associated command signal, has leakage with buzzing warning and text importing two ways prompting equipment Oily water leakage fault.

Oil return pipe and filter element blocking alarm, oil return blockage or the excessively dirty blocking of primary filter element, two grades of filter element blockings, this A little fault alarms are 1 the first level sensor A05 arranged by oil revolute chamber A100 tops, absolute oil storage room B100 highest liquid Second level sensor B08 of position detection and the 3rd level sensor B09 of minimum liquid level detection, these control sensor pass through The different detection signals that wire is connected to single main circuit plate, be given by them are to main circuit control module C05, Jing Guodan Piece machine sets distinctive program and carries out after computing, realizes oil return blockage or the excessively dirty blocking alarm of primary filter element and two grades of essences Close filter element blocks alarm.Specially when the first level sensor A05 and the second level sensor B08 simultaneously no signal, the Three level sensor B09 send oil return blockage or primary filter element excessively dirty blocking alarm when having signal；When the first liquid level sense Answer device A05 and the 3rd level sensor B09 at the same have signal, the second level sensor B08 simultaneously no signal when send two grades of essences The alarm of close filter element blocking；

The present embodiment Intelligent servo lubricates oil conditioner, fuel motor B01, lubricating gear pump B05, asynchronous servo-driven module C04, pressure sensor systems B02, pressure display instrument device B04 and relief valve B03, safety adjustable-pressure overflow valve and oil line pipe composition Lubrication work system；Gear pump B05, pressure transducer B02, the pressure display instrument device being connected with oiling fuel motor B01 B04, air relief valve B03 and safety adjustable-pressure overflow valve its interconnected by pipeline；Fuel motor B01 is servo-drive The circuit for controlling the servomotor electrically connected with fuel motor B01 in motor, electric control chamber C100 is asynchronous servo control circuit C04, wherein pressure sensor systems B02 are connected with electric control chamber main control module C05 circuits；Master control mould inside electric control chamber C100 Block C05 receives the signal sent from oil purifier, oiling device and peripheral device, through single-chip microcomputer inner setting when Between send operational order to lubrication oiling apparatus after program and logical order computing, concrete action command sends lubrication by single-chip microcomputer The lubrication signal of telecommunication that the signal of telecommunication or original equipment send outputs electrical signals to servo control to IO input and output patch panels from IO output boards Circuit C04 processed and fuel motor are lubricated oiling work.

Lubrication control circuit can also arrange the monitoring of greasing failure detection, by lubricating oiling operating circuit, monolithic Machine testing time program circuit, pressure transducer detecting system, other periphery lubrication control input signals and single-chip microcomputer setting Logical order is carried out after computing, and the effectiveness of Intelligent Measurement lubrication oiling process and the monitoring alarm of lubrication failure are defeated with signal Go out.

Lubrication control circuit can also arrange the lubrication output synchronous detecting monitoring of original equipment, be opened by device power-up motor Dynamic signal and lubrication output signal are connected with the internal circuit of electric cabinet C100 described in the present embodiment, by the logic of single-chip microcomputer Programme-control carries out computing contrast with the standard lubrication detection time of single-chip microcomputer inner setting, then by its output circuit part Whether timely and effective C04 and display circuit C06 reaching and lubrication parameter setting the conjunction of synchronous detecting monitoring device lubrication output Rationality accuracy.

The present embodiment Intelligent servo lubricates oil conditioner, using multiposition induction apparatuss, while making liquid using barodynamics principle Gravity pressure is formed in the cavity volume of left and right poor, Jiu You oil revolute chamber A100 and absolute oil storage room B100 have certain height fall to want Ask, fully represent energy-conserving and environment-protective in the case where electric power energy is not used to reach the free-flowing of liquid and filter automatically in oil Various impurity good result.

Lubricating oil is a continuous course of work using circulating with reclaiming clean through lubrication, in this continuous process The liquid for making these flowings is always held at poised state, is realized by detection part and Single Chip Microcomputer (SCM) program setting, oil revolute chamber A100 tops are provided with 1 group of first level sensor A05 for detecting the highest safety levels in oil return room and equipment oil leakage state, Oil revolute chamber A100 lower sections are provided with 1 profit sensors A 04 for controlling oil-water separation detection work, absolute oil storage room B100 highest Liquid level and the second level sensor B08 and the 3rd level sensor B09 of minimum liquid level detection, absolute oil room check valve B06, this list Oil revolute chamber A100 and absolute oil storage room B100 are connected to valve, controlling liquid one direction when certain condition reaches can be in amphitypy Flow between chamber, these control sensor are connected to single main circuit plate, set distinctive journey by single-chip microcomputer by wire Sequence is capable of achieving the control of the different condition under various patterns and function.

Smart circuit integration is automatically controlled, the switch C01 of electrical connection, power module C02, IO input in electric control chamber C100 Output module C03, servo-driven module C04 and main circuit control module C05, being electrically connected between them, it is various to carry out The circuit input of absolute oil and lubrication and the control work for exporting；Main circuit control module C05 be provided with sequencing contro detection circuit and Program control logic circuit, for synchronizing monitoring lubrication refueling process and absolute oil process and in a single chip circuit With control, each terminal signaling sends back to single-chip microcomputer by IO input and output patch panel C04, main circuit control module C05 signal Logical operation process is carried out, then by the signal output of automatically controlled indoor each circuit module, realizes greasing and absolute oil process one The integration control of two kinds of purposes synchronous workings of body formula and Intellectualized monitoring process.

In sum, Intelligent servo lubrication oil conditioner described in the present embodiment, by the way that filter chamber is arranged in oil return room, and Oil revolute chamber is highly set above the height of absolute oil locker room, primary filter chamber interior is separated into first by L-type drain dividing plate Cavity volume A201 and the second cavity volume A202, old lubricating oil return pipeline tapping above the first cavity volume A201, in the second cavity volume A202 Magnetic filter element A01 is provided with, circular trough A300 is provided with oil return room, circular trough A300 height is high according to oil revolute chamber A100 Degree and absolute oil storage room B100 height, are provided with double-deck precision Filter element A03 of the height higher than the groove in circular trough A300, Using liquid gravity pressure drop principle so that old lubricating oil oil revolute chamber and absolute oil storage it is indoor through the first cavity volume A201 and Precipitation, the filtration twice of filter element A01 and precision Filter element A03 are forced twice in oil return room, and by main circuit control module (C05) Based Intelligent Control of single chip circuit, realize the efficiently separating of profit, effective removal of impurity in lubricating oil, lubrication and Absolute oil both of which synchronization fully automatic operation.So that the lubrication of the shaping machine of injection machine/die casting machine etc. is more secure, profit Lubricating oil decontamination cycle utilizing status are more preferable.

Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Within god and principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.

Claims (16)

1. a kind of Intelligent servo lubricates oil conditioner, it is characterised in that include：Oil revolute chamber (A100), it is arranged on oil revolute chamber (A100) Internal primary filter room (A200), absolute oil locker room (B100), electric control chamber (C100), for being arranged in oil revolute chamber (A100) The oil purifier of portion's purification lubricating oil and the injection device of lubricating oil for being arranged on absolute oil locker room (B100) inside, oil revolute chamber (A100) on height be higher than absolute oil locker room (B100), separated by Z-type draining plate (E01) between two Room, oil revolute chamber (A100) and Absolute oil locker room (B100) is connected through check valve (B06) with the catheter of precision Filter element (A03)；

Primary filter room (A200) is separated into the first appearance by L-type drain dividing plate (A02) inside the primary filter room (A200) Chamber (A201) and the second cavity volume (A202), two cavity volumes are connected by the space that L-type drain dividing plate (A02) bottom reserves；Old profit Scavenge oil line road (G01) opening is provided with magnetic filter element in the first cavity volume (A201) top in the second cavity volume (A202) (A01), the filter element lower section is connected by pipeline with the lower section of the second cavity volume (A202)；Circular trough is provided with oil revolute chamber (A100) (A300) double-deck precision Filter element (A03) of the height higher than the circular trough, is provided with circular trough (A300)；The oil return Room (A100) lower section is provided with the profit sensor (A04) for controlling oil-water separation detection, and oil revolute chamber (A100) top is provided with use In first level sensor (A05) of detection oil revolute chamber (A100) highest safety levels；Use is provided with absolute oil locker room (B100) In detection absolute oil room (B100) highest safety levels and second level sensor (B08) of synchronous detection equipment oil leak, absolute oil is deposited It is provided with storage chamber (B100) for detecting absolute oil room (B100) minimum safe liquid level and for the blocking of synchronous detecting oil returning tube 3rd level sensor (B09)；The profit sensor (A04), the first level sensor (A05), the second level sensor (B08), the 3rd level sensor (B09) is electrically connected with electric control chamber (C100), the cavity volume position for being located different between them, according to Each running environment sends induced signal, is combined into the signal of different condition, and each signal is sent to electric control chamber (C100) Processed；

The electric control chamber (C100) is used to receive the signal that oil purifier, oiling device and peripheral device are sent, the main electricity of Jing The program of the internal single-chip microcomputer setting of road control module (C05) carry out after logical operationss sending action signal instruction to oil purifier, Oiling device and alarm system and display device；

Injection device of lubricating oil includes：Fuel motor (B01), gear pump (B05), asynchronous servo-driven module (C04) and pressure Sensing system (B02)；The fuel motor (B01) be servo drive motor, electrically connect with fuel motor (B01) for controlling The circuit for making the servomotor is asynchronous servo control circuit (C04).

2. Intelligent servo according to claim 1 lubricates oil conditioner, it is characterised in that：It is provided with the electric control chamber (C100) The on and off switch (C01) of electrical connection, switch power module (C02), IO input/output modules (C03), asynchronous servo-driven module (C04), main circuit control module (C05) and display module (C06), be electrically connected work between them.

3. Intelligent servo according to claim 1 and 2 lubricates oil conditioner, it is characterised in that：In the electric control chamber (C100) Main circuit control module (C05) is provided with single-chip microcomputer sequential control circuit and program control logic circuit, for lubrication to be refueled Journey and absolute oil process simultaneously synchronize detection monitoring and control in a single chip circuit, realize refueling process and absolute oil process The overall intelligenceization control and monitoring of two kinds of purposes synchronous workings of integration.

4. Intelligent servo according to claim 1 and 2 lubricates oil conditioner, it is characterised in that：The filter element (A01) is cylinder The filter element of shape, the main body of filter element (A01) is the stainless steel filtering net of the mesh of 50 mesh -100, and filter element (A01) is vertical oil-out court up and down It is arranged on down in the second cavity volume (A202), the filter element bottom is connected by a thread pipe with the lower section of the second cavity volume (A202).

5. Intelligent servo according to claim 1 and 2 lubricates oil conditioner, it is characterised in that：On the circular trough (A300) Under be vertically arranged in oil revolute chamber (A100) cavity volume, precision Filter element (A03) is arranged on circle for vertical fuel-displaced mouth down up and down In shape groove (A300), precision Filter element (A03) main body is the rustless steel double-layer leaching net of the mesh of 150 mesh of cylindrical double structure -200, is somebody's turn to do Filter element bottom is thread pipe and is connected with absolute oil locker room (B100) by a catheter.

6. Intelligent servo according to claim 1 and 2 lubricates oil conditioner, it is characterised in that：In oil revolute chamber (A100) bottom The first filter element (A06) for connecting draining pump (B07) is additionally provided with, the draining pump (B07) being connected with first filter element (A06) The top of absolute oil locker room (B100) is opened on by pipeline (B10), thus the water isolated discharge.

7. Intelligent servo according to claim 1 and 2 lubricates oil conditioner, it is characterised in that：In oil revolute chamber (A100) bottom It is additionally provided with the tapping valve (A07) of manual discharge opeing during for changing old oil or plant maintenance.

8. Intelligent servo according to claim 1 and 2 lubricates oil conditioner, it is characterised in that：Oil revolute chamber (A100) and absolute oil Locker room (B100) bottom is stepped structure.

9. Intelligent servo according to claim 1 and 2 lubricates oil conditioner, it is characterised in that：(A200) is for primary filter room Independent volume, is provided with filter element (A01) in this volume body, this volume directly can take out from oil return room.

10. Intelligent servo according to claim 1 and 2 lubricates oil conditioner, it is characterised in that：In the oil revolute chamber (A100) Detection profit device used by portion's profit sensor (A04) is apparatus body of the density at 0.88-0.96 gram/cc.

11. Intelligent servos according to claim 1 and 2 lubricate oil conditioner, it is characterised in that：The fuel motor (B01) Electrically connect with electric control chamber (C100) with pressure sensor systems (B02)；The gear pump (B05) that is connected with fuel motor (B01), Pressure sensor systems (B02), pressure display instrument device (B04) and safety relief valve (B03), it is mutual by pipeline between them Link together and be lubricated oiling work.

12. Intelligent servos according to claim 1 lubricate oil conditioner, it is characterised in that first level sensor (A05), the second level sensor (B08), the 3rd level sensor (B09) are electrically connected with electric control chamber (C100), institute between them Each combination condition signal for going out under the Intelligent servo lubrication various operation conditions of oil conditioner of different cavity volume location sensitives, Electric control chamber (C100) is transmitted signals to again, is set through the internal single-chip microcomputer of the interior main circuit control module (C05) of electric control chamber (C100) Fixed program is carried out after logical operationss, is capable of achieving to equipment oil leakage, the blocking of oil conditioner filter element, the running status inspection of oil return blockage Survey and send warning word and process text prompt.

13. Intelligent servos according to claim 1 lubricate oil conditioner, it is characterised in that main in the electric control chamber (C100) Lubrication signal and equipment run signal that circuit control module (C05) is sent by reception external equipment, through main circuit control The program of the internal single-chip microcomputer setting of module (C05) is carried out after logical operationss, is capable of achieving to the various operation shapes of original equipment greasing The detection of state and lubrication parameter and monitor and send warning word and process text prompt.

14. Intelligent servos according to claim 1 lubricate oil conditioner, it is characterised in that in the electric control chamber (C100) Main circuit control module (C05) is capable of achieving greasing and voluntarily controls profit by original equipment by its internal selecting switch control Sliding output and greasing is lubricated the output of the circuit system control lubrication of oil conditioner by Intelligent servo.

15. Intelligent servos according to claim 1 lubricate oil conditioner, it is characterised in that in the electric control chamber (C100) Main circuit control module (C05) is sent by its internal setting program, pressure sensor systems (B02) and peripheral auxiliary switch Detection signal carry out calculation process, be capable of achieving to the detection of various lubricating system lubrication failures and send warning word and process Text prompt.

16. Intelligent servos according to claim 1 lubricate oil conditioners, it is characterised in that when profit sensor (A04), the The oil-water separation clarification time of two level sensors (B08) and the internal single-chip microcomputer setting of main circuit control module (C05) meets control During condition processed, then after single-chip microcomputer inner setting program carries out logical operationss, oil-water separation and the control of drainage works are capable of achieving System.