CN105146720A - Method for extracting tobacco raw material of paper-making method reconstituted tobacco - Google Patents
Method for extracting tobacco raw material of paper-making method reconstituted tobacco Download PDFInfo
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- CN105146720A CN105146720A CN201510546206.9A CN201510546206A CN105146720A CN 105146720 A CN105146720 A CN 105146720A CN 201510546206 A CN201510546206 A CN 201510546206A CN 105146720 A CN105146720 A CN 105146720A
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- tobacco
- tobacco material
- papermaking
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- method reconstituted
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 94
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 67
- 239000002994 raw material Substances 0.000 title abstract description 11
- 239000007787 solid Substances 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 239000000284 extract Substances 0.000 claims abstract description 19
- 239000000706 filtrate Substances 0.000 claims abstract description 16
- 238000000926 separation method Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 238000002137 ultrasound extraction Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 32
- 239000012141 concentrate Substances 0.000 claims description 7
- 239000012634 fragment Substances 0.000 claims description 3
- 238000000605 extraction Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000010865 sewage Substances 0.000 abstract description 5
- 239000000047 product Substances 0.000 abstract description 4
- 239000002904 solvent Substances 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 description 23
- 230000006837 decompression Effects 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 3
- 101710089042 Demethyl-4-deoxygadusol synthase Proteins 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Manufacture Of Tobacco Products (AREA)
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Abstract
The invention discloses a method for extracting a tobacco raw material of paper-making method reconstituted tobacco. The method comprises the steps that firstly, water is adopted as an extracting solvent, the tobacco raw material and the water are added to an extracting tank according to the feed liquid mass ratio of 1:3-1:6, stirring is carried out at the temperature of 30 DEG C to 70 DEG C, and after ultrasonic extraction is carried out for 15-50 min, extract a is obtained; then solid-liquid separation is carried out on the extract a, and solid tobacco raw material residues b and filtrate c are obtained; finally, vacuum concentration is carried out on the filtrate c till the solid content of a concentrated solution ranges from 30% to 50%, and tobacco raw material extract of the reconstituted tobacco is obtained. According to the method, an ultrasonic-assisted pressure reducing extraction technology is adopted in the production process of paper-making method reconstituted tobacco raw material extraction, the extraction efficiency can be improved, the organoleptic quality of the reconstituted tobacco can be improved, meanwhile, sewage treatment loads can be reduced, and the yield of products can be improved.
Description
Technical field
The invention belongs to reconstituted tobacco technical field, refer to a kind of tobacco material extracting process of papermaking-method reconstituted tobaccos particularly.
Background technology
Papermaking-method reconstituted tobaccos refers to the requirement according to reconstituted tobacco composition of raw materials, tobacco waste (as offal, offal, tobacco leaf fragment etc.) is soaked extraction as starting material with water, be decomposed into DDGS and soluble thing, soluble thing makes the substrate as body paper with the method for similar papermaking, then on substrate, add the DDGS after concentrated and additive, then through super-dry, point cut into reconstituted tobacco.Reconstituted tobacco at reduction cigarette cost, economize in raw materials, improve in cigarette quality and all have incomparable advantage, just obtain since coming out from the 1950's and develop rapidly, current tobacco sheets by paper making method has become one of core technology of Ge great tobacco company, is the important formula composition in cigarette.
In the production process of tobacco sheets by paper making method, the extract and separate of raw material guarantees an important process step of product yield, quality and cost.Mainly there is following defect in existing tobacco material extracting process: (1) tobacco material recovery rate is not high, directly determines the quantity not sufficient reverting to on-chip tobacco material in operation below, and then affect the quality of reconstituted tobacco; (2) tobacco material extracts not exclusively, and can enter sewage disposal system along with backwater runs off in the pulping process in later stage, increase the load of sewage disposal, production cost also increases thereupon.
Summary of the invention
For overcoming the deficiencies in the prior art, object of the present invention is exactly the tobacco material extracting process that will provide a kind of papermaking-method reconstituted tobaccos.The method by adopting ultrasonic assistant decompression extractive technique in the production process of papermaking-method reconstituted tobaccos raw material abstraction, the efficiency of extraction can be improved, improve the organoleptic quality of reconstituted tobacco, carry high product yield, can also sewage treatment load be reduced simultaneously, reduce production cost.
For achieving the above object, the tobacco material extracting process of a kind of papermaking-method reconstituted tobaccos provided by the invention, comprises the steps:
(1) be, with water extractant, be that 1:3 ~ 1:6 adds in extractor by tobacco material and water according to feed liquid mass ratio, stir under temperature is 30 ~ 70 DEG C of conditions, after ultrasonic extraction 15 ~ 50min, be extracted thing a;
(2), by the extract a obtained after step (1) process carry out Separation of Solid and Liquid, obtain solid tobacco material residue b and filtrate c;
(3), by the filtrate c that step (2) obtains carry out Vacuum Concentration, until concentrate solid content is 30 ~ 50%, namely obtain the tobacco material extract of reconstituted tobacco.
Further, the tobacco material in described step (1) is offal or the broken end of tobacco leaf, and the broken end of described tobacco leaf comprises offal and tobacco fragment.
Further, decompressor is adopted to keep pressure in extractor to be 50 ~ 90Kpa in described step (1).
Further, in described step (1), ultrasonic power is 50 ~ 600w.
Further, Vacuum Concentration carries out under be-0.09 ~ 0Mpa and temperature being the condition of 50 ~ 100 DEG C in vacuum in described step (3).
The invention has the advantages that:
(1), the present invention by have employed ultrasonic assistant decompression extractive technique in the production process of papermaking-method reconstituted tobaccos raw material abstraction, the vibration of this ultrasonic wave can strengthen the permeability that solvent enters plant cell, the mass transfer rate of strengthening extract between two-phase medium;
(2), the present invention adopts ultrasonic assistant decompression extractive technique to produce cavitation bubble, bubble strenuous exercise forms powerful shearing force to cell, particularly form local assault ripple and high-speed jet effect during bubble collapse, plant cell can be made to break, accelerate the release of cellular content;
(3), decompressing inner ebullition method of the present invention is a kind of low temperature extraction process of effective component fast, decompression is conducive to improving plant draft amount, make tissue looseness, be conducive to leaching, and due to decompression Extracting temperature relatively low, avoid active ingredient to be subject to high temperature, also can reduce the stripping of some large molecular impurities.
In general, the inventive method is reasonable, simple to operate, Be very effective, and extractive technique improves the efficiency of extraction, improves the organoleptic quality of reconstituted tobacco, can reduce sewage treatment load simultaneously, improves the yield of product.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail:
Embodiment 1: the tobacco material extracting process of papermaking-method reconstituted tobaccos of the present invention, comprises the following steps:
(1), take water as extractant, by offal and water according to feed liquid mass ratio be 1:4 add in extractor, the broken end of tobacco leaf and water are that 1:5 adds in another extractor according to feed liquid mass ratio, decompressor all keeps pressure 85Kpa in tank, stir at the temperature of 50 DEG C, obtain extract a after ultrasonic extraction 30min, ultrasonic power is 240w;
(2), by step (1) process after obtain extract a carry out Separation of Solid and Liquid, obtain solid tobacco material residue b and filtrate c;
(3) the filtrate c, by step (2) obtained is Vacuum Concentration under the temperature conditions of the vacuum of-0.09Mpa and 80 DEG C, is 42.3% to concentrate solid content.
The offal recovery rate of foregoing invention method is 43.65%, and the broken last recovery rate of tobacco leaf is 52.98%, and compared with former extraction process, offal recovery rate improves 3.44%, and the broken last recovery rate of tobacco leaf improves 5.15%.
Embodiment 2: the tobacco material extracting process of papermaking-method reconstituted tobaccos of the present invention, comprises the following steps:
(1), take water as extractant, be that 1:4 adds in extractor by offal and water according to feed liquid mass ratio, the broken end of tobacco leaf and water are that 1:5 adds in another extractor according to feed liquid mass ratio, decompressor all keeps pressure 70Kpa in tank, stir at the temperature of 42 DEG C, obtain extract a after ultrasonic extraction 30min, ultrasonic power is 240w;
(2), by step (1) process after obtain extract a carry out Separation of Solid and Liquid, obtain solid tobacco material residue b and filtrate c;
(3) the filtrate c, by step (2) obtained is Vacuum Concentration under the temperature conditions of the vacuum of-0.09Mpa and 80 DEG C, is 41.6% to concentrate solid content.
The offal recovery rate of foregoing invention method is 45.40%, and the broken last recovery rate of tobacco leaf is 49.30%, and compared with former extraction process, offal recovery rate improves 5.19%, and the broken last recovery rate of tobacco leaf improves 1.47%.
Embodiment 3: the tobacco material extracting process of papermaking-method reconstituted tobaccos of the present invention, comprises the following steps:
(1), take water as extractant, be that 1:4 adds in extractor by offal and water according to feed liquid mass ratio, the broken end of tobacco leaf and water are that 1:5 adds in another extractor according to feed liquid mass ratio, decompressor all keeps pressure 85Kpa in tank, stir at the temperature of 50 DEG C, obtain extract a after ultrasonic extraction 20min, ultrasonic power is 300w;
(2), by step (1) process after obtain extract a carry out Separation of Solid and Liquid, obtain solid tobacco material residue b and filtrate c;
(3) the filtrate c, by step (2) obtained is Vacuum Concentration under the temperature conditions of the vacuum of-0.09Mpa and 80 DEG C, is 40.8% to concentrate solid content.
The offal recovery rate of foregoing invention method is 42.96%, and the broken last recovery rate of tobacco leaf is 50.64%, and compared with former extraction process, offal recovery rate improves 2.75%, and the broken last recovery rate of tobacco leaf improves 2.81%.
Embodiment 4: the tobacco material extracting process of papermaking-method reconstituted tobaccos of the present invention, comprises the following steps:
(1), take water as extractant, be that 1:3 adds in extractor by offal and water according to feed liquid mass ratio, the broken end of tobacco leaf and water are that 1:6 adds in another extractor according to feed liquid mass ratio, decompressor all keeps pressure 50Kpa in tank, stir at the temperature of 50 DEG C, obtain extract a after ultrasonic extraction 15min, ultrasonic power is 600w;
(2), by step (1) process after obtain extract a carry out Separation of Solid and Liquid, obtain solid tobacco material residue b and filtrate c;
(3) the filtrate c, by step (2) obtained is Vacuum Concentration under the temperature conditions of the vacuum of-0.05Mpa and 50 DEG C, is 30.12% to concentrate solid content.
The offal recovery rate of foregoing invention method is 41.38%, and the broken last recovery rate of tobacco leaf is 53.61%, and compared with former extraction process, offal recovery rate improves 1.17%, and the broken last recovery rate of tobacco leaf improves 5.78%.
Embodiment 5: the tobacco material extracting process of papermaking-method reconstituted tobaccos of the present invention, comprises the following steps:
(1), take water as extractant, be that 1:4 adds in extractor by offal and water according to feed liquid mass ratio, the broken end of tobacco leaf and water are that 1:3 adds in another extractor according to feed liquid mass ratio, decompressor all keeps pressure 90Kpa in tank, stir at the temperature of 50 DEG C, obtain extract a after ultrasonic extraction 15min, ultrasonic power is 50w;
(2), by step (1) process after obtain extract a carry out Separation of Solid and Liquid, obtain solid tobacco material residue b and filtrate c;
(3) the filtrate c, by step (2) obtained is Vacuum Concentration under the temperature conditions of the vacuum of 0Mpa and 50 DEG C, is 49.8% to concentrate solid content.
The offal recovery rate of foregoing invention method is 44.13%, and the broken last recovery rate of tobacco leaf is 51.35%, and compared with former extraction process, offal recovery rate improves 3.92%, and the broken last recovery rate of tobacco leaf improves 3.52%.
The recovery rate testing result of above embodiment is as shown in table 1.
Table 1 testing result
As can be seen from the above table, compared with former technique, adopt the method effectively can improve the recovery rate of tobacco material.
The content that this description is not described in detail belongs to the known prior art of professional and technical personnel in the field.
Claims (6)
1. a tobacco material extracting process for papermaking-method reconstituted tobaccos, is characterized in that, comprise the steps:
(1) be, with water extractant, be that 1:3 ~ 1:6 adds in extractor by tobacco material and water according to feed liquid mass ratio, stir under temperature is 30 ~ 70 DEG C of conditions, after ultrasonic extraction 15 ~ 50min, be extracted thing a;
(2), by the extract a obtained after step (1) process carry out Separation of Solid and Liquid, obtain solid tobacco material residue b and filtrate c;
(3), by the filtrate c that step (2) obtains Vacuum Concentration is carried out, until concentrate solid content is 30 ~ 50%.
2. the tobacco material extracting process of a kind of papermaking-method reconstituted tobaccos according to claim 1, is characterized in that, the tobacco material in described step (1) is offal or the broken end of tobacco leaf.
3. the tobacco material extracting process of a kind of papermaking-method reconstituted tobaccos according to claim 2, is characterized in that, the broken end of described tobacco leaf comprises offal and tobacco fragment.
4. the tobacco material extracting process of a kind of papermaking-method reconstituted tobaccos according to claim 1, is characterized in that, adopts decompressor to keep pressure in extractor to be 50 ~ 90Kpa in described step (1).
5. the tobacco material extracting process of a kind of papermaking-method reconstituted tobaccos according to claim 1, is characterized in that, in described step (1), ultrasonic power is 50 ~ 600w.
6. the tobacco material extracting process of a kind of papermaking-method reconstituted tobaccos according to claim 1, is characterized in that, in described step (3) Vacuum Concentration vacuum be-0.09 ~ 0Mpa, temperature carries out under being the condition of 50 ~ 100 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546206.9A CN105146720A (en) | 2015-08-28 | 2015-08-28 | Method for extracting tobacco raw material of paper-making method reconstituted tobacco |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546206.9A CN105146720A (en) | 2015-08-28 | 2015-08-28 | Method for extracting tobacco raw material of paper-making method reconstituted tobacco |
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| CN105146720A true CN105146720A (en) | 2015-12-16 |
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| CN201510546206.9A Pending CN105146720A (en) | 2015-08-28 | 2015-08-28 | Method for extracting tobacco raw material of paper-making method reconstituted tobacco |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106954881A (en) * | 2017-04-07 | 2017-07-18 | 云南中烟工业有限责任公司 | The reconstituted tobacco preparation method and its reconstituted tobacco of concentration are exempted from a kind of multistage extraction |
| CN108729286A (en) * | 2018-05-23 | 2018-11-02 | 天津科技大学 | A method of improving tobacco pulp fiber flexibility |
| CN115777981A (en) * | 2022-11-08 | 2023-03-14 | 湖北中烟工业有限责任公司 | Production method and device of reconstituted tobacco raw material extracting solution |
-
2015
- 2015-08-28 CN CN201510546206.9A patent/CN105146720A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106954881A (en) * | 2017-04-07 | 2017-07-18 | 云南中烟工业有限责任公司 | The reconstituted tobacco preparation method and its reconstituted tobacco of concentration are exempted from a kind of multistage extraction |
| CN106954881B (en) * | 2017-04-07 | 2019-01-08 | 云南中烟工业有限责任公司 | The reconstituted tobacco preparation method and its reconstituted tobacco of concentration are exempted from a kind of multistage extraction |
| CN108729286A (en) * | 2018-05-23 | 2018-11-02 | 天津科技大学 | A method of improving tobacco pulp fiber flexibility |
| CN115777981A (en) * | 2022-11-08 | 2023-03-14 | 湖北中烟工业有限责任公司 | Production method and device of reconstituted tobacco raw material extracting solution |
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Application publication date: 20151216 |